SOL Amendment W911N223R0012 0002 FINAL.pdf

DANIELLE RHONE

LETTERKENNY CONTRACTING OFFICE

1 OVERCASH AVE.

CHAMBERSBURG PA 17201-4150

W25G1Q2270R001

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

The purpose of this amendment is to:

1. Answ er questions posed to the Government via email from a prospective offeror on pages 2-3 of this amendment.

2. Retitle Statement of Work paragraphs 3, 3.2, and 3.3.

3. Revise the table under paragraph 3.2.1.2 of the Statement of Work.

4. Revise the table under paragraph 3.3.7 of the Statement of Work.

5. Extend the solicitation closing date to 11 October 2023 at 3:00 P.M. EST.

1. CONTRACT ID CODE PAGE OF PAGES

1 11

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 30-Sep-2023

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W911N223R0012

X 9B. DATED (SEE ITEM 11)

18-Sep-2023

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

30-Sep-2023

CODE

LETTERKENNY ARMY DEPOT

LETTERKENNY CONTRACTING OFFICE - ACC-RSA-LEAD

1 OVERCASH AVENUE, ATTN: CCAM-MLK, BLDG 2S

CHAMBERSBURG PA 17201-4150

W911N2 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE W911N2

FACILITY CODECODE

EMAIL:TEL:

W911N223R0012

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE

The following have been added by full text:

QUESTIONS AND ANSWSERS (0002)

IMPORTANT NOTE: FAR 52.212-1(f)(4) If an emergency or unanticipated event interrupts normal Government processes so that offers cannot be received at the Government office designated for receipt of offers by the exact time specified in the solicitation, and urgent Government requirements preclude amendment of the solicitation or other notice of an extension of the closing date, the time specified for receipt of offers will be deemed to be extended to the same time of day specified in the solicitation on the first work day on which normal Government processes resume.

QUESTION 1: For the LEAD directed MRPs in paragraphs 3.2.1.1 and 3.2.1.2, please confirm that the directed Quantity is assumed to be 1ea unless denoted to higher quantity in the Nomenclature column.

ANSWER 1: The Government assumes this question refers to the tables entitled "Additional Mandatory Replacement Items" under paragraphs 3.2.1.1 and 3.2.1.2 of the Statement of Work. If no quantity follows the nomenclature in the nomenclature column, the quantity is one.

QUESTION 2: Will the Government consider adding the FAR Clause 252.251-7000 ORDERING FROM GOVERNMENT SUPPLY SOURCES (AUG 2012) to the contract to allow the contractor to procure repair parts through DLA (FEDMALL)? This will help ensure delivery dates are less likely to be impacted by shortage of supply.

ANSWER 2: No. The Government will not provide parts through the Defense Logistics Agency (DLA) to the awardee as the Government clearly detailed in accordance with paragraph 1 of the Statement of Work entitled "Scope.”

In addition, the Statement of Work, in paragraph 3.2.1 contains the following:

it3.2.1 The contractor shall pick up the powerpack within five business days after receipt of delivery order. The Contractor shall have 14 business days within which to complete the remanufacture beginning one day after a powerpack has been picked up.

QUESTION 3: DD Form 1423-1 directs that several different reports are needed and samples to provide with the contractor’s proposal. Can you explain in more detail what is desired for the Range, Torque, & Calibration reports? (We are including an advanced sample copy of an engine & transmission dyno report that shows RPM ranges and the associated torque at each range. Is that what is desired?)

ANSWER 3: The Government assumes that this question refers to Sub Line Item Number (SLIN) 0004AA, CDRL A001, DI-SESS-82378. The transmission range, torque and calibration test parameters are detailed in NMWR-9- 2520-582, WP-0021 (4-7) in accordance with paragraph 2.2 of the Statement of Work. In addition, the engine and dynamometer tests parameters are detailed in NMWR-9-2815-274, WP 0040 (001-002) in accordance with paragraph 2.2 of the Statement of Work.

IMPORTANT NOTE: The Government will not opine on any sample reports submitted to the Government with offeror’s questions, nor will the Government provide any feedback or responses via email or any other medium outside of SAM.gov.

QUESTION 4: Paragraph 3.2.1.2 Are the Fuel Tank & Fuel Tank component parts listed in the Option 2 Table of MRPs truly desired as part of this Powerpack Remanufacturing effort?

ANSWER 4: The Fuel Tank and Fuel Tank component parts are not required for this effort. The Table entitled “OPTION 2 ADDITIONAL MANDATORY REPLACEMENT ITEMS” under paragraph 3.2.1.2 of the Statement of Work is hereby updated to reflect this revision.

QUESTION 5: Paragraph 3.3.6 states that the Powerpacks will be picked up and delivered on Government provided stands. Other than the starter and the Differentials, what is the approved method of shipping all the additional parts that are not assembled as part of the FUPP (i.e. Fuel Tank, Fuel Tank parts, oil cooler lines, etc)

ANSWER 5: As stated in answer 4 above, the fuel tank and fuel tank components are not required for this effort;

therefore, this question is now moot.

QUESTION 6: Paragraph 3.3.7 provides the table with the 6.5Turbo components showing a Direct Fan Drive NSN 2930-01-576-9904 which is NOT covered in the NMWR. The NMWR lists the more prevalent fan clutch NSN 2930-01-168-7870. Confirm Direct Fan Drive listing is intentional? If so, what is the source document for repair/reman? What percentage of Direct Fan Drives are anticipated, as it dramatically affects prorated costs.

ANSWER 6: The Direct Fan Drive NSN 2930-01-576-9904 is not covered in the NMWR and is not required under paragraph 3.3.7 of the Statement of Work. However, the Government still requires the Fan Clutch NSN 2930-01- 168-7870. The Table under paragraph 3.3.7 of the Statement of Work is hereby updated to reflect this revision.

SECTION SF 1449 - CONTINUATION SHEET

SOLICITATION/CONTRACT FORM

The required response date/time has changed from 04-Oct-2023 03:00 PM to 11-Oct-2023 03:00 PM.

The following have been modified:

STATEMENT OF WORK

Statement of Work for

Remanufacture of High Mobility Multipurpose Wheeled Vehicle (HMMWV) Engine, Transmission, Transfer Case, Differential Assemblies and 200-Amperage (AMP) Generator

1. Scope: The contractor shall furnish all services, facilities, labor, parts, materials, equipment, tools, quality control and data (other than Government Furnished Property), necessary to remanufacture and return military High Mobility Multipurpose Wheeled Vehicles (HMMWV) Engine, Transmission, Transfer Case, Differential Assemblies, and a 200-Amperage (AMP) Generator (hereinafter referred to as “powerpack”) to a serviceable condition to Letterkenny Army Depot (LEAD). The contractor is required to return the powerpacks to serviceable condition pursuant to this statement of work (SOW) and all applicable documents listed in section 2. Upon completion of the remanufacture, the powerpacks or the engines, depending on which CLIN is utilized, shall be in a ready-to-run configuration and fully assembled for direct installation into HMMWVs at LEAD. The powerpacks shall be packaged in accordance with (IAW) with this SOW and shipped to the destination(s) specified in each individual delivery order.

1.1 Ordering Period: The Ordering Period will be one (1) Base Year of 12 months and four (4) twelve-month ordering periods.

1.2 Quality Control (QC): The contractor shall be certified by an accredited certification body to meet or exceed ISO 9001:2008 (or newer) standards. The contractor shall utilize its own quality control program already in existence to ensure services are performed in accordance with this SOW. The contractor shall develop and implement procedures to identify, prevent, and ensure non-recurrence of defective services. The contractor’s QC program is the means by which it assures itself that its work complies with the requirements of the contract.

1.3 Recognized Holidays: The contractor shall arrange for pickup and delivery of all powerpacks on days that do not fall on Federal holidays. The recognized US holidays can be found at: https://www.opm.gov/policy-data-oversignt/pay-leave/federal-holidays/. When an observed holiday falls on a Tuesday or Thursday, the Depot regularly schedules a closure on the corresponding Monday or Friday.

1.4 Place of Performance: Performance shall be at the contractor’s facility.

1.5 Contract Manager (CM): The contactor shall provide a CM who shall ensure performance under this contract.

The name of this person, and an alternate who shall act for the contractor when the CM is absent, shall be designated in writing to the Contracting Officer (KO). The CM or alternate shall have full authority to act for the contractor on all contract matters relating to daily operation of this contract.

1.6 Security Requirements:

1.6.1 The contractor and all associated subcontractor employees shall provide all information required for background checks to meet installation access requirements to be accomplished by installation Provost Marshal Office, Director of Emergency Services or Security Office. The contractor workforce must comply with all personal identity verification requirements (FAR clause 52.204-9, Personal Identity Verification of Contractor Personnel) as directed by DOD, HQDA and/or local policy. In addition to the changes otherwise authorized by the changes clause of this contract, should the Force Protection Condition (FPCON) at any individual facility or installation change, the Government may require changes in contractor security matters or processes.

1.6.2 For contractors that do not require CAC but require access to a DoD facility or installation. The contractor and all associated sub-contractors employees shall comply with adjudication standards and procedures using the National Crime Information Center Interstate Identification Index (NCIC-III) and Terrorist Screening Database (TSDB) (Army Directive 2014-05/AR 190-13), applicable installation, facility and area commander installation/facility access and local security policies and procedures (provided by government representative), or, at OCONUS locations, in accordance with status of forces agreements and other theater regulations

1.6.3 AT Level 1 Awareness Training: All contractor employees, including subcontractor employees, requiring access to Army installations, facilities, and controlled-access areas shall complete AT Level I awareness training within 30 calendar days after the contract start date or effective date of incorporation of this requirement into the contract, whichever is applicable. The contractor shall submit certificates of completion for each affected contractor employee and subcontractor employee, to the Technical Point of Contact (TPOC) or to the Contracting Officer, if a TPOC is not assigned, within 30 calendar days after completion of training by all employees and subcontractor personnel. AT Level I awareness training is available at the following website:

https://www.letterkenny.army.mil/ctrresources/

1.6.4 iWATCH Training: This standard language is for contractor employees with an area of performance within an Army controlled installation, facility, or area. The contractor and all associated sub-contractors shall brief all employees on the local iWATCH program (training standards provided by the requiring activity ATO). This local developed training will be used to inform employees of the types of behavior to watch for and instruct employees to report suspicious activity to the TPOC. This training shall be completed within 30 calendar days of contract award and within 30 calendar days of new employees commencing performance with the results reported to the TPOC NLT 30 calendar days after contract award. iWATCH training can be found at:

https://www.letterkenny.army.mil/ctrresources/

1.6.5 OPSEC Training: For contracts that require OPSEC Training. Per AR 530-1 Operations Security, the contractor employees must complete Level I OPSEC Awareness training. New employees must be trained within 30 calendar days of their reporting for duty and annually thereafter. Level I OPSEC Awareness training is available on the Letterkenny Army Depot homepage at https://www.letterkenny.army.mil/ctrresources/

1.7 Government-furnished Property (GFP) Attachment: The assemblies being provided to the contractor are identified and tracked as GFP. The contractor shall maintain a system of internal controls to manage (control, use, preserve, protect, repair, and maintain) GFP in its possession IAW FAR 52.245-1, and its property management system shall satisfy the requirements of this clause. The contractor shall record the acquisition, receipt, shipment, consumption, disposal of GFP, and any transfer to another contract utilizing the GFP Module in the Procurement Integrated Enterprise Environment (PIEE), https://piee.eb.mil, as required by the DFARS PGI 245.103-72 Government-furnished Property Attachments to Solicitations and resultant contracts. GFP training and guidance is located at the DoD Procurement Toolbox at https://dodprocurementtoolbox.com/.

1.8 Deliverables: The contractor shall submit required data IAW the Contract Data Requirements List (CDRL), DD Form 1423, A001, electronically to the addresses indicated on the DD Form(s) 1423.

2. APPLICABLE DOCUMENTS:

2.1 The Government will provide the National Maintenance Work Requirements (NMWRs) for this effort.

2.2 The contactor shall comply with the NMWRS listed below for all remanufacture procedures, mandatory replacement parts, and painting requirements unless specified elsewhere in this SOW:

3. SPECIFICATIONS:

3.1 General:

3.1.1 Prior to commencement of the remanufacture, the contractor shall disassemble and inspect the powerpack to the extent necessary to determine if the powerpack is physically unrepairable or has suffered abnormal or catastrophic damage. If the latter condition exists, the contractor shall notify the KO and the TPOC and shall discontinue the overhaul until given further instructions or the authorization for disposition of the component by the

KO.

3.1.2 In the event the KO determines that certain items should be scrapped, the contractor shall ship the scrapped items back to LEAD on the same transport stand at no additional cost to the Government. In IAW DFARS Clause

Publication Date of Publication NMWR 9-2815-274 (6.5L engine) April 2012

NMWR 9-2520-582 (4L80E transmission) April 2014

NMWR 9-2520-583 (model 218 transfer) January 2004

NMWR 9-2520-584 (model 242 transfer) February 2013

NMWR 9-2520-585 (front and rear) differential) January 2013

NMWR 9-2920-331 (200 amp alternator) May 2013

NMWR 9-2920-328 (Starter) September 2003

252.245-7004 Reporting, Reutilization, and Disposal (Deviation 2022-O0006), included in this contract, the contractor shall complete the Plant Clearance Inventory Schedule using the Plant Clearance capability of the Government Furnished Property (GFP) Module of the Procurement Integrated Enterprise Environment (PIEE), an electronic equivalent of the Standard Form 1428, Inventory Disposal Schedule. Users may register for access and obtain training on the PIEE home page https://wawf.eb.mil/piee-landing.

3.2 Remanufacturing Requirements:

3.2.1 LEAD personnel will remove powerpack assemblies, drain the fluids, mount them to LEAD’s powerpack stands and position them for pick-up by the contractor. The contractor shall pick up the powerpack within five business days after receipt of delivery order. The Contractor shall have 14 business days within which to complete the remanufacture beginning one day after a powerpack has been picked up. The contractor shall remanufacture powerpack assemblies and components under the following options:

3.2.1.1 OPTION 1 (CLIN 0001, 1001, 2001, 3001 & 4001): Powerpack Remanufacture A powerpack, as previously defined in paragraph 1, consists of an engine, transmission, transfer case, differential assemblies and a 200-AMP Generator. The Contractor shall complete powerpack remanufacture for M1097, M1097A1, M1097A2, M1025A2, M1113, M1151, M1152, and M1165 series of military HMMWVs. The contractor will receive Government-furnished powerpacks with a 6.5L, 6.5L detuned or 6.5L turbo engine and shall remanufacture the powerpack in accordance with the applicable NMWR.

IMPORTANT NOTE: In addition to mandatory parts listed in the NMWRs, the following parts, shall also be replaced with new or remanufactured items and shall be used during remanufacturing process:

OPTION 1 ADDITIONAL MANDATORY REPLACEMENT ITEMS

Item # Nomenclature NSN Part Number 1 Valve cover gaskets 5330-01-372-0636 91599 2 Oil Pan 2815-01-430-2599 12551755 3 Oil pan retainer, 6.5L 5330-01-378-8572 23502587 4 Transfer light indicator 6220-01-361-5084 5938705 5 Sensitive switch 5930-01-199-8853 12339494 6 Straight adapter oil cooler line 4730-00-444-8489 10-8070102BA 7 45 degree adapter 4730-01-206-4810 10-8070302C 8 Throttle solenoid 2990-01-426-4425 12554488 9 Pulley, Groove 3020-01-491-2671 600634 10 Adapter, Clutch 5310-01-490-7461 600639 11 Nut, Plain, Plate 5930-21-921-5930 12469496 12 Bracket, Mounting 5340-01-488-6179 12469497 13 Alt Brace, Bracket, Mounting 5342-01-446-8954 12460273

The contractor shall receive, remanufacture, and return the same or identical starter, transmission with torque converter, and generator. The contractor shall receive two un-mounted differentials (front and rear) and shall remanufacture and return the same or identical differentials. The contractor shall receive powerpacks with generators installed and return powerpacks with a new or remanufactured 200-AMP generator PN 12447109 and the following components installed:

a) NSN 3020-01-491-2671, Pulley, Groove

b) NSN 5310-01-490-7461, Adapter, Clutch

c) NSN 5310-21-921-5930, Nut, Plain, Plate

d) NSN 5342-01-446-8954, Bracket, Mounting

e) NSN 5340-01-488-6073, Bracket, Mounting

f) NSN 5340-01-488-6179, Bracket, Mounting

3.2.1.2 OPTION 2 (CLIN 0002, 1002, 2002, 3002, 4002): Remanufacture Powerpack with Engine & Transmission Upgrade

A powerpack, as previously defined in paragraph 1, consists of an engine, transmission, transfer case, differential assemblies and a 200-AMP Generator. The contractor will be provided powerpacks with 6.2L engines and 3L80 transmissions. The contractor shall replace the 6.2L engine with a 6.5L detuned engine and serpentine belt that is new or has been remanufactured in accordance with the applicable NMWR.

IMPORTANT NOTE: In addition to the mandatory parts listed in the NMWRS, the following parts shall also be replaced by the contractor with new or remanufactured items and shall be used during the remanufacturing process:

OPTION 2 ADDITIONAL MANDATORY REPLACEMENT ITEMS

Item # Nomenclature NSN Part Number

1 Valve cover gaskets 5330-01-372-0636 91599 2 Oil pan, 6.5L 2815-01-430-2599 12551755 3 Oil pan retainer, 6.5L 5330-01-378-8572 23502587

4 Transfer light indicator 6220-01-361-5084 5938705

5 Sensitive switch 5930-01-199-8853 12339494

6 Straight adapter oil cooler line 4730-00-444-8489 10-8070102BA

7 45 degree adapter 4730-01-206-4810 10-8070302C

8 Throttle solenoid 2990-01-426-4425 12554488

9 Nut, Plain, Assembled 5310-00-355-5645 9411507

10 Valve, Positive 2990-01-147-9284 07975FA

11 Screw, Cap, Hexagon (Qty 3) 5305-01-159-0065 10501759

12 Hose, Preformed 4720-01-187-3387 5584015

13 Hose Assembly, Nonmetallic 4720-01-187-6911 12339411-2

14 Pipe, Exhaust 2990-01-187-7168 12338351

15 Hose, Preformed 4720-01-188-1370 12339159

16 Tube, Bent, Metallic 4710-01-189-0705 12338333

17 Seal Assy, Manifold (Qty 2) 5330-01-189-9738 12338342

18 Bracket, Mounting 5340-01-198-0480 12339343

19 Strap (Qty 2) 5342-01-205-5381 12340664

20 Guard, Muffler, Exhaust 2990-01-210-0427 12339175

21 Guard, Muffler, Exhaust 2990-01-210-6982 12339181

22 Bracket Assy 5342-01-211-2897 12339137

23 Bracket, Angle 5340-01-211-3137 12338340

24 Strap, Retaining 5340-01-211-4025 5590387

25 Bracket, Angle 5340-01-212-4716 12339335

26 Hose, Nonmetallic 4720-01-212-8269 12338551-2

27 Trunnion, Shift Cont (Qty 2) 2520-01-249-1434 12338442-2

28 Hose Assembly, Nonmetallic 4720-01-257-3705 12339411-1

29 Bolt, Machine (Qty 2) 5306-01-270-5448 12340845-3

30 Connecting Link, Rig 3040-01-358-8708 17387

31 Connecting Link, Rig 3040-01-409-2500 12460146

32 Connecting Link, Rig 3040-01-409-2501 12460067

33 Connecting Link, Rig 3040-01-409-2502 12447176

34 Connecting Link, Rig 3040-01-410-8054 12447178

35 Lever Assembly, Remo 3040-01-410-9965 12447182

36 Bolt, Machine (Qty 2) 5306-01-411-2342 11505074

37 Connecting Link, Rigid 3040-01-411-4191 12460124

38 Filler Neck, Vehicular 2590-01-412-2664 12447173

39 Harness, Engine Comp 6150-01-412-3192 12446828

40 Bracket, Angle 5340-01-414-8959 12447103

41 Impeller, Fan, Axial 2930-01-420-8622 4735-42599-103

42 Cable Assembly, Cont 3040-01-439-3662 12447180

43 Tube, Bent, Metallic 4710-01-439-8165 6008597

44 Tube, Bent, Metallic 4710-01-439-8167 EC-06008598

45 Cover, Access (Qty 2) 5340-01-442-0308 6008953

46 Spacer, Idler Pulley 3020-01-458-0176 12469108

47 Bracket, Angle 5340-01-473-8626 12460125

48 Gage Rod-Cap, Liquid 6680-01-466-7238 12460314

49 Screw, Cap, Hexagon 5305-01-475-3154 B1821BH038C700N

50 Retainer, Pulley 3020-01-480-8698 12380024

51 Pulley, Groove 3020-01-482-1834 12380007

52 Spacer, Sleeve 5365-01-488-5594 12338186-88

53 Belt, V 3030-01-488-5606 12469149-3

54 Pulley, Groove 3020-01-488-5635 12469471

55 Spacer, Stepped (Qty 3) 5365-01-488-5640 12469473

56 Bracket, Mounting 5340-01-488-5643 12469474

57 Tube, Bent, Metallic 4710-01-488-6076 12469479

58 Tube, Bent, Metallic 4710-01-488-6143 12469478

59 Reservoir, Pump Assem 2530-01-488-6147 94252A

60 Hose Assembly, Nonme 4720-01-488-6156 12469489

61 Elbow, Hose 4730-01-488-6163 12469491

62 Bracket, Mounting 5340-01-488-6181 12469498

63 Pulley, Flat 3020-01-491-0776 12469481

64 Arm, Adjusting Belt 2920-01-491-2011 12469484

65 Boot, Dust and Moist (Qty 3) 5340-01-491-2205 12469486

66 Pulley, Flat (Qty 2) 3020-01-491-2659 12469482

67 Pump Assembly, Power 2530-01-491-2681 12469485

68 Bracket, Mounting 5340-01-497-2269 12469476

69 Bracket, Mounting 5340-01-497-2334 12469488

70 Hose, Nonmetallic (Qty 2) 4720-01-505-4702 12469494

71 Clip, Retaining 5340-01-509-9613 12460160

72 Modification Kit 2590-01-554-3458 57K4882

The contractor shall receive, remanufacture, and return the same or identical starter. The contractor shall replace the 3L80 transmission with a 4L80E transmission with torque converter that is new or has been remanufactured to specifications listed in applicable NMWRs. The contractor shall receive powerpacks with a PN 12340073-1, NSN 2520-01-452-8365, type 218 transfer, and shall return them with a PN 12447125, NSN 2520-02-409-2512 type 242 transfer.

The contractor shall receive two un-mounted differentials (front and rear) with one of the following three NSNs:

2520-01-291-2975, 2520-01-293-1626, or 2520-01-188-5115 and shall convert or exchange these to PN 12342615, NSN 2520-01-358-3160 differentials with the 273-gear set.

The contractor shall receive powerpacks with various generators installed and return powerpacks with a new or remanufactured 200-AMP generator PN 12447109 and the following components installed:

a) NSN 3020-01-491-2671, Pulley, Groove

b) NSN 5310-01-490-7461, Adapter, Clutch

c) NSN 5310-21-921-5930, Nut, Plain, Plate

d) NSN 5342-01-446-8954, Bracket, Mounting

e) NSN 5340-01-488-6073, Bracket, Mounting

f) NSN 5340-01-488-6179, Bracket, Mounting

3.2.1.3 OPTION 3 (CLIN 0003, 1003, 2003, 3003, 4003): Engine Remanufacture 6.5L The contractor will be provided with either a 6.5L, or 6.5L detuned engine and shall remanufacture it in accordance with the applicable NMWR. There are no additional mandatory parts required by LEAD.

3.3 Additional Remanufacturing Requirements for All Remanufacture Options

3.3.1 Powerpack Condition and Fluids: All delivered powerpacks shall consist of remanufactured or new components and shall be in a ready-to-run configuration and fully assembled for direct installation into HMMWVs at LEAD. Engine lubricating oil and transmission hydraulic fluid, transfer case and differentials utilized for testing of the components need not be drained unless such fluids present a leakage problem during shipment. If fluids are drained from the unit, the contractor shall attach a tag to each unit stating this. (example: Fluid drained – Refill before operating.)

3.3.2 Testing: The contractor shall test each remanufactured powerpack in accordance with the applicable NMWR.

The contractor shall submit data for individual test reports for dynamometer test of engine, range test, transfer case test result, transmission test, torque tests, and calibration report with serial numbers for the powerpacks in accordance with the Contract Data Requirements List (CDRL) DD Form 1423, A001, electronically to the addresses indicated on the DD Form 1423.

3.3.3 Emission Controls: The powerpacks are military purpose power plants and are exempt from emission control standards, therefore remanufactured powerpacks shall not be fitted with emission controls.

3.3.4 Protection, Packaging & Shipping:

3.3.4.1 During the remanufacturing process, the contractor shall store the powerpacks in a dry, covered facility.

3.3.4.2 When remanufacture is complete, as these times are intended for immediate use, the contractor shall package IAW ASTM D3951. The contractor is to ensure that the components are protected from the elements to prevent deterioration and corrosion until delivered to LEAD.

3.3.4.3 Shipping: The contractor shall secure and ship the remanufactured powerpacks on a transport stand which is a wooden pallet with fixture. The powerpack and stand shall be shipped in a covered trailer or truck. Differentials and starters shall shipped at the same time as the rest of the powerpack, but shall be placed within one of the two, 1 foot by 1 foot wooden square fixtures on the two front corners of the transport stand pallet.

3.3.5 Marking Required by LEAD: The contractor shall mark all engine blocks and differentials with the serial number, contractor job order number and delivery order number. Each remanufactured powerpack shall be labeled with the following information when returned to LEAD:

Contract Number:

Delivery Order Number:

Serial Number:

Remanufacture Date:

Important NOTE: No IUID marking by the Contractor is required. LEAD will apply any required IUID markings.

3.3.6 Delivery and Schedule: The contractor shall pick up and deliver remanufactured powerpacks to the destination(s) specified in each individual delivery order within 14 business days. The LEAD technical point of contact (TPOC) will notify the contractor when a unit is ready to be picked up. The contractor will be given five (5) business days to pick up a unit after it receives this notification. The 14 business day turn-around time will start one day after a powerpack has been picked up. Powerpacks (except the differentials and starters) shall be picked up by the contractor and shall be returned to LEAD on a Government owned powerpack transport stand. Differentials and starters shall be picked up and returned at the same time as the rest of the powerpack. Exchange of component assemblies shall be arranged through the TPOC that will be assigned at contract award. The contractor shall supply a completed DD Form 1149 invoice and shipping document for each powerpack at time of delivery.

3.3.7 Powerpack components covered in this SOW: Although the parts below are listed separately, the contractor shall provide one complete engine assembly, torque converter, transmission, and transfer case mated together in a powerpack and in a ready-to-run configuration. The starter, front and rear differentials will be received and shall be delivered un-mounted. The powerpacks returned to LEAD shall include the following components, depending on the powerpack and the remanufacture option required:

(M1025A2 & M1097A2) NSN Part Number

6.5L Engine (1995, 1996) 2815-01-412-9289 12447108-1

6.5L Engine (1997) 2815-01-439-5881 12460490

6.5L Engine (1998) No information 12469048

6.5L Engine (1999) No information 12469087

6.5L Engine (2000) No information 12469160

6.5L Engine (2001) No information 12469444

Torque converter (1995) 2520-01-408-4785 08689960

Transmission (1995) 2520-01-399-4691 24202329

Transfer (all) 2520-01-409-2512 12447125

Front Differential (all) 2520-01-358-3160 5597777

Rear Differential (all) 2520-01-358-3160 5597777

Starter (all) 2920-01-507-7423 MFY-6701UT

200 Amp Niehoff Generator 2920-01-420-9968 12447109

Mounting Kit 200 Amp 2920-01-455-1630 57K3520

(M1113, M1151, M1152, & M1165) NSN Part Number

6.5L Turbo Engine (1996) 2815-01-420-4180 57K3241

6.5L Turbo Engine (1997) 2815-01-439-8164 57K3526

6.5L Turbo Engine (1998) 2815-01-453-7402 57K3538

6.5L Turbo Engine (1999) No information 57K3544

6.5L Turbo Engine (2000) 2815-01-439-8164 57K3557

Torque Converter (1996, 1997, 1998, 1999) 2520-01-460-8323 24204835

Torque converter (2000) 2520-01-480-7553 24210829

Transmission (1996,1997) 2520-01-489-0850 57K3522

Transmission (1998) 2520-01-489-0850 57K3540

Transmission (1999) 2520-01-489-0850 57K3548

Transmission (2000) 2520-01-489-0850 57K3559

Transmission (2001) 2520-01-489-0850 57K3570

Transfer (all) 2520-01-409-2512 12447125

Front Differential (all) 2520-01-416-5217 RCSK17305

Rear Differential (all) 2520-01-416-5217 RCSK17305

Starter (all) 2920-01-507-7423 MFY-6701UT

200 Amp Generator (all) 2920-01-420-9968 12447109

Turbocharger 2950-01-439-8169 12532429

Fan Clutch 2930-01-168-7870 12339407

3.3.8 Defective Components: If a delivered powerpack from the contractor is found to be failed or inoperable, the TPOC will notify the contractor who will have five (5) business days to either repair the item at LEAD or replace it.

At the option of LEAD, if any powerpack components are to be exchanged by the contractor, the item being exchanged shall be the same part number and configuration as the defective powerpack. The contractor shall be responsible for shipping charges associated with repair, replacement, or exchange.

3.3.9 Warranty: The contractor shall furnish a 12-month warranty on all parts and labor of each component of the powerpack assembly. This warranty shall also address shipping and handling damage. Items shall be replaced by the contractor at no cost to the Government if damaged upon delivery to LEAD.

3.3.10 Product Quality Deficiency Reports (PQDRs): When requested, the contractor shall assist the cognizant Contract Administration Office in evaluating PQDRs) and exhibits for defects reported on components overhauled under this contract to determine the root cause for deficiencies. These defects may be reported from field or depot organizations. Corrective action to prevent repeat discrepancies shall be an integral part of the contractor’s Quality Program. The contractor shall utilize the Product Data Reporting and Evaluation Program (PDREP) to submit a PQDR at https://www.pdrep.csd.disa.mil/pdrep_files/report_tools/pqdr.htm IAW AR 702-7-1, Reporting of Product Quality Deficiencies within the U.S. Army, 13 April 2020.

(End of Summary of Changes)