A01-SOW-PR0010820194-Safety_Guarding-FtHood-2June16.pdf

STATEMENT OF WORK (SOW):

When updating machines to meet OSHA and ANSI (American National Standards

Institute) standards, there are five basic considerations:

1. Safeguarding

2. Controls

3. Disconnects

4. Starters

5. Covers

The equipment in this proposal complies with current OSHA and applicable ANSI standards and this proposal will offer equipment to help you satisfy these standards.

SUBJECT: SAFEGUARDING AND OTHER SAFETY

REQUIREMENTS FOR CUTTING AND TURNING

MACHINES

1. Machine No. C8922, D-H, Engine Lathe

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA

1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

PTO 01/400 Electrically Interlocked Heavy-Duty Lathe Chuck Shield consisting of a polycarbonate shield (9.25” Wide x 15.75” Deep) with a tubular-steel frame, a lift handle, a safety microswitch (IP 67 rated), including a mounting bracket and hardware (maximum chuck diameter 14”)

Machine No. C8922, D-H, Engine Lathe (continued)

PTO 10/350 Electrically Interlocked Heavy-Duty Crosslide/Carriage Travel Shield consisting of an adjustable polycarbonate front panel (11.81” H x 13.77” W) with an aluminum top plate (13.77” W x 11.02” D), two adjustable tubular-steel arms, a safety microswitch (IP 67 rated), including a mounting bracket and hardware

A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standard; therefore, the following is being proposed:

HOS-4000 Self-Latching Emergency-Stop Palm Station in a

NEMA 12 enclosure

2. Machine No. M000878, Wilton, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A plug lockout device is required for the existing plug-type disconnect ........ Customer to Furnish

A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

CSF-301 115-V Nonreversing Magnetic Motor Starter—30 A, 2 HP; self-latching emergency-stop palm button, and motor start pushbutton in a NEMA 12 enclosure

3. Baleigh, Model No. EE-120101, Folding Machine hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA

1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in

LCB-3-35-1-22 35.4” (900 mm) Light Curtain Presence-Sensing

Device transmitter and receiver with blanking capabilities, 30 mm MOS (1.18”), operating range 0.1 to 18 m (59’), a

Remote Fixed Blanking Switch with a double ended cable .31 m (1’), 8 m (25’) transmitter and receiver cables, and end mount swivel mounting kit

LRS-1018 EZ-SCREEN Light Curtain Generic Interface Box consisting of a safety relay, two force-guided relays, a power supply, terminals and fuses, and a light curtain Off/On selector switch

XL-PG Four-Panel Perimeter Guarding System consisting of the following:

1. Left and right side panels

2. Left-rear and right-rear panel

3. 36” interlocked center rear access door

4. Floor posts mounting hardware

CMC-545 Standard Safety Switch (2 NO and 1 NC contacts) with right angle in line actuator and ½” conduit adapter

Baleigh, Model No. EE-120101, Folding Machine (continued)

4. Machine No. C8903, Clausing, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going

A plug lockout device is required for the existing plug-type disconnect

Machine No. C8903, Clausing, Drill Press (continued)

A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the

5. Machine No. C8912, Buffalo, Drill Press hazards such as those created by the point of operation, in-going

Machine No. C8912, Buffalo, Drill Press (continued)

A main power disconnect switch, a main drive magnetic motor starter, and an electrical transformer are required for this machine according to NFPA 79 and the

RSD-1110-P-1 Combination Disconnect/Starter—furnished in a plain-door

NEMA 12 enclosure including a 30-A IEC thru-the-door main power disconnect switch and a 12-A IEC nonreversing magnetic motor starter for the main drive motor. All motor operators will be located in a remote station. The unit will include a transformer and will be generically numbered and wired to terminals machine in accordance with NFPA 79 and the appropriate ANSI B11 series standards. Motor control operators are also required for the proposed motor starter; therefore, the following is being proposed.

VOS-2000 Self-Latching Emergency-Stop Palm Button and Motor Start Push Button in a NEMA 12 enclosure

6. Machine No. C2892, Niagara, Shear

A main power disconnect switch, a main drive magnetic motor starter, and an electrical transformer are required for this machine according to NFPA 79 and the

RSD-1130-P-1 Combination Disconnect/Starter—furnished in a plain-door

NEMA 12 enclosure including a 30-A IEC thru-the-door main power disconnect switch and a 25-A IEC nonreversing magnetic motor starter for the main drive motor. All motor operators will be located in a remote station. The unit will include a transformer and will be generically numbered and wired to terminals machine in accordance with NFPA 79 and the appropriate ANSI B11 series standards. Motor control operators are also required for the proposed motor starter; therefore, the following is being proposed:

VOS-2000 Self-Latching Emergency-Stop Palm Button and Motor

Start Push Button in a NEMA 12 enclosure

7. Machine No. C8916, Covel, Surface Grinder

At the time of survey, the point of operation on this machine was safeguarded to meet the requirements of OSHA 1910.212 and the appropriate ANSI B11 series standard.

8. Machine No. C6278, Hansford, Key Seater

9. Jet, Model No. 12”, 12” Disc/Belt

10. Jet, Model No. 12”, 12” Disc/Belt

11. Jet, Model No. 12”, 12” Disc/Belt

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going

The following equipment is being proposed in order for these machines to be in

KYL-224 Lower Belt Sander Shield, with 6” H x 8” W flat polycarbonate shield, a 3 ½” long extruded aluminum mounting bracket and hardware

KYL-226 Upper Belt Sander Adjustable Shield, with 90° angle polycarbonate shield (9 ½” high x 11” wide front), 12” long and 3 ½” long extruded aluminum mounting brackets and hardware, and a T-Handle knob

KYL-230 12” Disc Sander Adjustable Shield, with 7” high x 16” wide flat polycarbonate shield, two steel brackets, two 14” long extruded aluminum mounting brackets and hardware, and two T-Handle knobs

9. Jet, Model No. 12”, 12” Disc/Belt

10. Jet, Model No. 12”, 12” Disc/Belt

11. Jet, Model No. 12”, 12” Disc/Belt

A plug lockout device is required for the existing plug-type disconnect ........ Customer to Furnish

A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for these machines according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being start pushbutton in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.) are in compliance with OSHA 1910.219.

12. DeWALT, Model No. DW758, Pedestal Grinder

13. DeWALT, Model No. DW758, Pedestal Grinder

14. DeWALT, Model No. DW758, Pedestal Grinder

15. DeWALT, Model No. DW758, Pedestal Grinder

16. DeWALT, Model No. DW758, Pedestal Grinder

17. DeWALT, Model No. DW758, Pedestal Grinder

Each work rest must be kept adjusted with a maximum opening of ⅛” to the grinding wheel in accordance with OSHA 1910.215 (a)(4) ............................................................ Customer to Furnish

The adjustable tongue guard shall never exceed ¼” from the wheel periphery in accordance with OSHA 1910.215 (b)(9) .............................. Customer to Furnish

KSC-096 Bench Grinder Safety Gauge

KSC-046 Danger Sign (for cutting or turning machine) (5” x 6”)

A plug lockout device is required for the existing plug-type disconnect ........ Customer to Furnish

A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the

CSF-082 115-V Non-Reversing Magnetic Motor Starter—15 A, ½ HP, self-latching emergency-stop palm button and motor start push button in a NEMA 4 enclosure

18. Weld Bay, Rockwell, Drill Press

19. Weld Bay, Rockwell, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going shield (10⅜” front) with 31” universal arm

HP, self-latching emergency-stop palm button and motor start push button in a NEMA 4 enclosure

20. Manufacturer Unknown, Drill Press

21. Manufacturer Unknown, Drill Press

22. Manufacturer Unknown, Drill Press

23. Manufacturer Unknown, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going

24. Manufacturer Unknown, Drill Press

25. Manufacturer Unknown, Drill Press

26. Manufacturer Unknown, Drill Press

27. Manufacturer Unknown, Drill Press

28. Manufacturer Unknown, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going

29. Winona, Van Norman Model, Surface Grinder

The red emergency-stop palm button or mushroom-head push button on this machine was in accordance with NFPA 79 and the appropriate ANSI B11 series standard at the time of survey.

30. Winona, Van Norman Model, ID Grinder

31. Wilton, Drill Press hazards such as those created by the point of operation, in-going

33. Weld Bay, General, Drill Press hazards such as those created by the point of operation, in-going

According to the information submitted, the mechanical power-transmission apparatus

34. Sunnen, Model No. SV-10, Machining Center

35. Rong-Fu, Drill Press hazards such as those created by the point of operation, in-going

A plug lockout device is required for the existing plug-type disconnect

35. Rong-Fu, Drill Press (continued)

36. Machine No. H65734, Haas, CNC Mini-Lathe Model, CNC Lathe

37. Machine No. H34549, Haas, CNC Mini-Mill Model, Mill

At the time of survey, the point of operation on this machine was safeguarded to meet

38. General, Model No. 34-01, Drill Press hazards such as those created by the point of operation, in-going

42. Machine No. M002208, Bridgeport, Vertical Mill hazards such as those created by the point of operation, in-going

A main power disconnect switch, a main drive magnetic motor starter, an electrical transformer, and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the

BVM-230-2 Combination Disconnect/Starter (2 HP, 230 VAC)—furnished in a plain-door NEMA 12 enclosure (17” H x 10” W x 6” D) including a 30-A Class CC-fused IEC thru-the-door main power disconnect switch, a 12-A IEC reversing magnetic motor starter for the main drive motor, and a control relay for the table motor.

The unit will include a 100VA transformer and will be generically numbered and wired to terminals. All motor operators will be located in a remote station consisting of a self-latching Red Emergency-Stop palm button, an illuminated green Table Motor Reset push button, and a Main Motor REV/OFF/FWD three-position selector switch. An 8 foot long 15A, 120V cord with plug is included

43. Machine No. 36502, Summit, Engine Lathe

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going

PTO 01/600 Electrically Interlocked Heavy-Duty Lathe Chuck Shield consisting of a polycarbonate shield (9.25” Wide x 23.62” Deep) with a tubular-steel frame, a lift handle, a safety hardware (maximum chuck diameter 22”)

44. Machine No. C5787, General, Drill Press hazards such as those created by the point of operation, in-going

45. Machine No. C7456, Bridgeport, Vertical Mill hazards such as those created by the point of operation, in-going

46. Machine No. C8924, Harrison, Engine Lathe hazards such as those created by the point of operation, in-going

KYL-103 Flexible-Arm Shield with 10" x 12" flat shield and 18" arm with magnetic base

A red emergency-stop palm button or mushroom-head push button is required on this

47. Machine No. C8925, Monarch, Engine Lathe hazards such as those created by the point of operation, in-going

PTO 01/600 Electrically Interlocked Heavy-Duty Lathe Chuck Shield consisting of a polycarbonate shield (9.25” Wide x 23.62” Deep) with a tubular-steel frame, a lift handle, a safety hardware (maximum chuck diameter 22”)

PTO 10/350 Electrically Interlocked Heavy-Duty Crosslide/Carriage

Travel Shield consisting of an adjustable polycarbonate front panel (11.81” H x 13.77” W) with an aluminum top plate (13.77” W x 11.02” D), two adjustable tubular-steel arms, a safety microswitch (IP 67 rated), including a mounting bracket and hardware

48. Speed-Rite, Drill Press hazards such as those created by the point of operation, in-going

KYL-104 Universal Ball & Socket Shield with 6” x 8” flat shield and

21” arm

A plug lockout device is required for the existing plug-type disconnect

49. Craftsman, Drill Press

A plug lockout device is required for the existing plug-type disconnect

According to the information submitted, the mechanical power-transmission apparatus

50. Craftsman, Drill Press

A plug lockout device is required for the existing plug-type disconnect

A red emergency-stop palm button or mushroom-head push button is required on this