Equipment_Safety_Guarding-Photo_Slide.pdf

PROVIDE MACHINE GUARDS TO MEET OSHA

REQUIRED GUIDELINES

LRC DIVISION

•Update current equipment with safety guards and safety components to bring them up to current OSHA standards

•Upgrading rather than replacing current components would realize a sizable cost savings

Machine No. Manufacturer Serial No. Type

C8922 S-H Engine Lathe

M000878 Wilton Drill Press

EE-120101 Bailegh Folding Machine

C8903 Clausing Drill Press

C8912 Buffalo Drill Press

C2892 Niagara Shear

C8916 Covel Surface Grinder

X6278 Hansford Key Seater

Jet 12" Disc/Belt

Jet 12" Disc/Belt

Jet (WILTON) 12" Disc/Belt

DeWALT Pedestal Grinder

DeWALT Pedestal Grinder

DeWALT Pedestal Grinder

DeWALT Pedestal Grinder

DeWALT Pedestal Grinder

DeWALT Pedestal Grinder

Rockwell Drill Press

Rockwell Drill Press

Unknown Wilton Drill Press

C0058 Unknown General Drill Press

Dayton Unknown 04110024 Drill Press

Jet Unknown 34116 Drill Press

264134 Wilton Drill Press

4277 General Drill Press

461272 Sunnen Machining Center

433705 Rong-Fu Drill Press

H65734 Haas CNC Lathe

H34549 Haas Mill

3795 General Drill Press

33656 Original Saw Cutoff Saw

N0139 Haas CNC Lathe

Milltronics CNC Drill

M002208 Bridgeport Vertical Mill

102216204 Kasto Power Hack Saw

Powermatic Planer

36502 Summit Engine Lathe

Baleigh Key Seater

C5787 General Drill Press

C74563 Bridgeport Vertical Mill

C8758 Haas Machining Center

C8924 Harrison Engine Lathe

C8925 Monarch Engine Lathe

Speed-Rite Drill Press

Craftsman Drill Press

Craftsman Drill Press

The following are examples of types of machines and the required guards that may need to be custom built for machines built from the 1950’s to present:

A true inspection can be conducted during a site visit.

We encourage the use of cameras, video and measuring devices when you have an appointed time to see each machine.

1. Machine No. C8922, D-H, Engine Lathe

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

PTO 01/400 Electrically Interlocked Heavy-Duty Lathe Chuck Shield consisting of a polycarbonate shield (9.25” Wide x 15.75” Deep) with a tubular-steel frame, a lift handle, a safety microswitch (IP 67 rated), including a mounting bracket and hardware (maximum chuck diameter 14”) PTO 10/350 Electrically Interlocked Heavy-Duty Crosslide/Carriage Travel Shield consisting of an adjustable polycarbonate front panel (11.81” H x 13.77” W) with an aluminum top plate (13.77” W x 11.02” D), two adjustable tubular-steel arms, a safety microswitch (IP 67 rated), including a mounting bracket and hardware A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standard; therefore, the following is being proposed:

HOS-4000 Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure According to the information submitted, your existing disconnect switch and your existing motor starter are in compliance with NFPA 79 and the appropriate ANSI B11 series standards and the mechanical power-transmission apparatus covers (for gears, sprockets, shafts, etc.) are in compliance with OSHA 1910.219.

2. Machine No. M000878, Wilton, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA

1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA

1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm A plug lockout device is required for the existing plug-type disconnect A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

CSF-301 115-V Nonreversing Magnetic Motor Starter—30 A, 2 HP; self-latching emergency-stop palm button, and motor start pushbutton in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.) are in compliance with OSHA 1910.219.

3. Baleigh, Model No. EE-120101, Folding Machine Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

LCB-3-35-1-22 35.4” (900 mm) Light Curtain Presence-Sensing Device transmitter and receiver with blanking capabilities, 30 mm MOS (1.18”), operating range 0.1 to 18 m (59’), a Remote Fixed Blanking Switch with a double ended cable .31 m (1’), 8 m (25’) transmitter and receiver cables, and end mount swivel mounting kit LRS-1018 EZ-SCREEN Light Curtain Generic Interface Box consisting of a safety relay, two force-guided relays, a power supply, terminals and fuses, and a light curtain Off/On selector switch XL-PG Four-Panel Perimeter Guarding System consisting of the following:

1. Left and right side panels

2. Left-rear and right-rear panel

3. 36” interlocked center rear access door

4. Floor posts mounting hardware (EX-AL, pp. 4-12) CMC-545 Standard Safety Switch (2 NO and 1 NC contacts) with right angle in line actuator and ½” conduit adapter The red emergency-stop palm button or mushroom-head push button on this machine was in accordance with NFPA 79 and the appropriate ANSI B11 series standard at the time of survey.

According to the information submitted, your existing disconnect switch and your existing motor starter are in compliance with NFPA 79 and the appropriate ANSI B11 series standards and the mechanical power-transmission apparatus covers (for gears, sprockets, shafts, etc.) are in compliance with OSHA 1910.219.

4. Machine No. C8903, Clausing, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A plug lockout device is required for the existing plug-type disconnect

A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

CSF-301 115-V Nonreversing Magnetic Motor Starter—30 A, 2 HP; self-latching emergency-stop palm button, and motor start pushbutton in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for flywheel, gears, sprockets, chains, etc.) are in compliance with OSHA 1910.219.

5. Machine No. C8912, Buffalo, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

5. Machine No. C8912, Buffalo, Drill Press KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm A main power disconnect switch, a main drive magnetic motor starter, and an electrical transformer are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

RSD-1110-P-1 Combination Disconnect/Starter—furnished in a plain-door NEMA 12 enclosure including a 30-A IEC thru-the-door main power disconnect switch and a 12-A IEC nonreversing magnetic motor starter for the main drive motor. All motor operators will be located in a remote station. The unit will include a transformer and will be generically numbered and wired to terminals A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standards. Motor control operators are also required for the proposed motor starter; therefore, the following is being proposed:

VOS-2000 Self-Latching Emergency-Stop Palm Button and Motor Start Push Button in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.) are in compliance with OSHA 1910.219.

6. Machine No. C2892, Niagara, Shear

At the time of survey, the point of operation on this machine was safeguarded to meet the requirements of OSHA 1910.212 and the appropriate ANSI B11 series standard.

A main power disconnect switch, a main drive magnetic motor starter, and an electrical transformer are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

RSD-1130--1 —furnished in a plain-door NEMA 12 enclosure including a 30-A IEC thru-the-door main power disconnect switch and a 25-A IEC non-reversing magnetic motor starter for the main drive motor. will be located in a remote station.

The unit will include a transformer and will be generically numbered and wired to terminals A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standards. Motor control operators are also required for the proposed motor starter;

therefore, the following is being proposed:

VOS-2000 Self-Latching Emergency-Stop Palm Button and Motor Start Push Button in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains,

9. Jet, Model No. 12”, 12” Disc/Belt

10. Jet, Model No. 12”, 12” Disc/Belt

11. Jet, Model No. 12”, 12” Disc/Belt

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.The following equipment is being proposed in order for these machines to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-224 Lower Belt Sander Shield, with 6” H x 8” W flat polycarbonate shield, a 3 ½” long extruded aluminum mounting bracket and hardware KYL-226 Upper Belt Sander Adjustable Shield, with 90° angle polycarbonate shield (9 ½” high x 11” wide front), 12” long and 3 ½” long extruded aluminum mounting brackets and hardware, and a T-Handle knob KYL-230 12” Disc Sander Adjustable Shield, with 7” high x 16” wide flat polycarbonate shield, two steel brackets, two 14” long extruded aluminum mounting brackets and hardware, and two T-Handle knobs A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for these machines according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

CSF-301 115-V Nonreversing Magnetic Motor Starter—30 A, 2 HP; self-latching emergency-stop palm button, and motor start pushbutton in a NEMA 12 enclosure According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets,

12. DeWALT, Model No. DW758, Pedestal Grinder

Each work rest must be kept adjusted with a maximum opening of ⅛” to the grinding wheel in accordance with OSHA 1910.215 (a)(4) Customer to Furnish

The adjustable tongue guard shall never exceed ¼” from the wheel periphery in accordance with OSHA 1910.215 (b)(9) Customer to Furnish

KSC-096 Bench Grinder Safety Gauge

KSC-046 Danger Sign (for cutting or turning machine) (5” x 6”)

At the time of survey, the point of operation on this machine was safeguarded to meet the requirements of OSHA 1910.212 and the appropriate ANSI B11 series standard.

A plug lockout device is required for the existing plug-type disconnect A main drive magnetic motor starter and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

CSF-082 115-V Non-Reversing Magnetic Motor Starter—15 A, ½ HP, self-latching emergency-stop palm button and motor start push button in a NEMA 4 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.)

are in compliance with OSHA 1910.219.

32. Wilton, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A plug lockout device is required for the existing plug-type disconnect CSF-082 115-V Non-Reversing Magnetic Motor Starter—15 A, ½ HP, self-latching emergency-stop palm button and motor start push button in a NEMA 4 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets,

35. Rong-Fu, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A plug lockout device is required for the existing plug-type disconnect CSF-301 115-V Non-reversing Magnetic Motor Starter—30 A, 2 HP; self-latching emergency-stop palm button, and motor start pushbutton in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains,

38. General, Model No. 34-01, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A plug lockout device is required for the existing plug-type disconnect

CSF-082 115-V Non-Reversing Magnetic Motor Starter—15 A, ½ HP, self-latching emergency-stop palm button and motor start push button in a NEMA 4 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets,

42. Machine No. M002208, Bridgeport, Vertical Mill

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A main power disconnect switch, a main drive magnetic motor starter, an electrical transformer, and a red emergency-stop palm button or mushroom-head pushbutton are required for this machine according to NFPA 79 and the appropriate ANSI B11 series standards; therefore, the following is being proposed:

BVM-230-2 Combination Disconnect/Starter (2 HP, 230 VAC)—furnished in a plain-door NEMA 12 enclosure (17” H x 10” W x 6” D) including a 30-A Class CC-fused IEC thru-the-door main power disconnect switch, a 12-A IEC reversing magnetic motor starter for the main drive motor, and a control relay for the table motor. The unit will include a 100VA transformer and will be generically numbered and wired to terminals. All motor operators will be located in a remote station consisting of a self-latching Red Emergency-Stop palm button, an illuminated green Table Motor Reset push button, and a Main Motor REV/OFF/FWD three-position selector switch. An 8 foot long 15A, 120V cord with plug is included

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.)

are in compliance with OSHA 1910.219.

45. Machine No. 36502, Summit, Engine Lathe

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

PTO 01/600 Electrically Interlocked Heavy-Duty Lathe Chuck Shield consisting of a polycarbonate shield (9.25” Wide x 23.62” Deep) with a tubular-steel frame, a lift handle, a safety microswitch (IP 67 rated), including a mounting bracket and hardware (maximum chuck diameter 22”)

The red emergency-stop palm button or mushroom-head push button on this machine was in accordance with NFPA 79 and the appropriate ANSI B11 series standard at the time of survey.

According to the information submitted, your existing disconnect switch and your existing motor starter are in compliance with NFPA 79 and the appropriate ANSI B11 series standards and the mechanical power-transmission

47. Machine No. C5787, General, Drill Press

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA

1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

A plug lockout device is required for the existing plug-type disconnect

CSF-082 115-V Non-Reversing Magnetic Motor Starter—15 A, ½ HP, self-latching emergency-stop palm button and motor start push button in a NEMA 4 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.) are in compliance with OSHA 1910.219.

48. Machine No. C7456, Bridgeport, Vertical Mill

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-128 Universal Ball & Socket Shield with 30° and 90° angle shield (10⅜” front) with 31” universal arm

The red emergency-stop palm button or mushroom-head push button on this machine was in accordance with NFPA 79 and the appropriate ANSI B11 series standard at the time of survey.

According to the information submitted, your existing disconnect switch and your existing motor starter are in compliance with NFPA 79 and the appropriate ANSI B11 series standards and the mechanical power-transmission apparatus covers (for

50. Machine No. C8924, Harrison, Engine Lathe

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

KYL-103 Flexible-Arm Shield with 10" x 12" flat shield and 18" arm with magnetic base

A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standard; therefore, the following is being proposed:

HOS-4000 Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure

According to the information submitted, your existing disconnect switch and your existing motor starter are in compliance with NFPA 79 and the appropriate ANSI B11 series standards and the mechanical power-transmission

51. Machine No. C8925, Monarch, Engine Lathe

Safeguarding shall be provided to protect employees in the machine area from hazards such as those created by the point of operation, in-going nip points, rotating parts, flying chips and sparks. See OSHA 1910.212 (a)(1) and the appropriate ANSI B11 series standard.

The following equipment is being proposed in order for this machine to be in compliance with OSHA 1910.212 and the appropriate ANSI B11 series standard.

PTO 01/600 Electrically Interlocked Heavy-Duty Lathe Chuck Shield consisting of a polycarbonate shield (9.25” Wide x 23.62” Deep) with a tubular-steel frame, a lift handle, a safety microswitch (IP 67 rated), including a mounting bracket and hardware (maximum chuck diameter 22”)

PTO 10/350 Electrically Interlocked Heavy-Duty Crosslide/Carriage Travel Shield consisting of an adjustable polycarbonate front panel (11.81” H x 13.77” W) with an aluminum top plate (13.77” W x 11.02” D), two adjustable tubular-steel arms, a safety microswitch (IP 67 rated), including a mounting bracket and hardware A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standard; therefore, the following is being proposed:

HOS-4000 Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure

According to the information submitted, your existing disconnect switch and your existing motor starter are in compliance with NFPA 79 and the appropriate ANSI B11 series standards and the mechanical power-transmission apparatus covers (for

53. Craftsman, Drill Press

At the time of survey, the point of operation on this machine was safeguarded to meet the requirements of OSHA

1910.212 and the appropriate ANSI B11 series standard.

A plug lockout device is required for the existing plug-type disconnect A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standard; therefore, the following is being proposed:

HOS-4000 Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, chains, etc.) are in compliance with OSHA 1910.219.

A plug lockout device is required for the existing plug-type disconnect A red emergency-stop palm button or mushroom-head push button is required on this machine in accordance with NFPA 79 and the appropriate ANSI B11 series standard; therefore, the following is being proposed:

HOS-4000 Self-Latching Emergency-Stop Palm Station in a NEMA 12 enclosure

According to the information submitted, the mechanical power-transmission apparatus covers (for gears, sprockets, PRIMARY LOCATION FOR EQUIPMENT BUT NOT LIMITED TO

WASH

RACK South

8 South Center South

8 East Wing West

0 Wing Wing

88030 88030 88030

QA Section

Training

Room

E W North 59 North

A E East West

S S Wing Wing

T T

W W X

I I X

N N

G G

X

Side

Gate Covered

Storage

Machine Welding E&C Support

Shop Small Arms Fire Ext TMDE 88039 Service's

88037 XX X XXXX XXXX

88034

Bulk

Fuel

Storage

Tank

88024

Container Repair Shop

Dyno Wing

88036

Covered Storage

88036

Computer Room

88038

88040

Admin.

Guard Shack 88042

88035 Flammable

Storage

88027

Paint Shop

QA

Inspection

Inst Shop

88029