W7N30001 SOW Replace Boiler Oil Rack (Analog Revised).pdf

FEDERAL CORRECTIONAL INSTITUTION

FAIRTON, NEW JERSEY

SPECIFICATIONS FOR B&F PROJECT

2D7N REPLACE BOILER FUEL OIL PUMP SET

1.0GENERAL

TABLE OF CONTENTS

1.7 TOOLS

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1.1 RELATED DOCUMENTS

1.2 SUMMARY

1.3 SUBMITTALS

1.4 SYSTEMS DESCRIPTION

1.5 INSTALLATION

1.6 COMPLETION

1.0 GENERAL

1.8 WORK HOURS

1.9 COMPLETION

1.10 SYSTEM ACCEPTANCE

1.11 WARRANTIES

1.12 COVID-19

All work will be performed at Fairton Federal Correction Institution, located 4 miles east of Fairton, New Jersey, on Highway 698. The work will involve the removal of existing fuel oil pump set in the powerhouse area and installation of a new Duplex Fuel Oil Pump Set with analog fuel oil pump control system to include all automated local and field controls in the powerhouse area at FCI Fairton.

EXISTING CONDITIONS

The existing duplex fuel oil pump in the powerhouse area, which supplies #2 fuel oil to FCI Fairton's three primary hot water boilers for the main institution, has out lived its life cycle, is beyond repair and is in need of replacement.

1.1 RELATED DOCUMENTS

Contractor will provide manufacturer drawings displaying schematics of proposed installation and operation of the new fuel oil pump set. Drawings of schematics must be approved prior to work. Drawings of existing line set are available in a .pdf file format dated 1988.

1.2 SUMMARY

A. A certified representative of the contracted company will complete the work and be responsible for all phases of the project to include but not limited to removal of existing fuel oil pump line set, installation of new fuel oil pump line set, start-up and testing, and certification process.

1. Contractor will remove the existing analog fuel oil pump set from the powerhouse area at FCI Fairton.

2. Contractor will provide and install one (1) new Duplex Fuel Oil Pump Set supplying fuel oil to the existing three (3) hot water boiler systems.

3. The contractor will also be responsible for providing necessary materials to include all required associated field devices and wiring located in and at the Powerhouse.

11. Pump shut offs with high performance gear pumps

C. POWER AND CONTROLS:

1. The Fuel Oil Pump will be UL approved power and control system in full accordance with the requirements of state, provincial and local codes, local oil utility, and other applicable regulatory bodies. The pump set will be equivalent to a Preferred Utilities model.

2. Option (specify both)

The complete oil pump system will be in full accordance with Factory Mutual (FM) requirements.

3. The complete fuel burning system will be in full accordance with Industrial Risk Insurers (IRI) requirements.

D. BURNER DISCRIPTION:

1. Option (specify) The duplex pump set will be a used to feed a combination gas-oil burner system for a Boiler using No. 2 fuel oil.

2. The motors will be type suitable for local application and will be rated for 460V, 3 phase, 3phase, 60hz.

E. FUEL OIL PRESSURE:

1. Monitoring will be provided by an approved pressure switch interlocked to accomplish a non-recycling safety shutdown in the event of low oil pressure.

F. OIL RACK CONTROLS:

1. Major system components will include:

Field Analog Controller, Various Temperature and Pressure Sensors (For required field locations) and Alarm Bell.

G. ANALOG FUEL OIL PUMP CONTOL SYSTEM WILL PROVIDE:

Fuel proving and lockout on feed pumps failure during pilot flame proving, main flame proving, or run.

Install and utilize new analog controls to provide various control functions, such as:

Local lead/lag control Thermal Protection based on fuel oil temperature Various High and Low limit alarms and shutdowns.

Manual control utilizing control to increment and decrement the flow rate Real-time display of all connected process parameters Commissioning of rack set points and configurable alarms Display of system alarms and faults.

Oil level indication (optional) and alarm( s)

G. EXPANDED ANNUNCIATION:

Annunciation of pump set alarms Tamper resistant and analog control protection.

Dual Set Point, Capabilities (used for local set point lead/lag control).

Fuel Oil Pump System will provide annunciation and diagnostics: