Spec_Heavy_Duty_Truck_with_Flatbed_&_GTT.doc

CONTRACT W56HZV-14-D-0149

SOLICITATION W56HZV-14-R-0106

SPECIFICATION (ATTACHMENT 0001)

DECEMBER 18, 2014

HEAVY DUTY TRUCK- FLATBED AND GENERAL TRANSPORT (PERSONNEL CARRIER)

THE VEHICLE SHALL BE PROVIDED WITH ALL NEW PARTS, THE MANUFACTURER’S STANDARD EQUIPMENT AND THE FOLLOWING MINIMUM EQUIPMENT AND CAPABILITIES:

NOTE: SEE SOLICITATION FOR ITEMS BELOW THAT ARE IN BOLD AND UNDERLINED

1. CONFIGURATION

1.1. The vehicle shall be a 4x4 heavy duty truck, 2014 model year or later with no more than 100 miles on the odometer when inspected and in the following variants.

1.1.1. Flatbed Truck

1.1.2. General Transport (Personnel Carrier) Truck

2. SAFETY

2.1. The vehicle shall meet Federal Motor Vehicle Safety Standards (FMVSS) or vehicle safety standards set forth by Economic Commission for Europe (ECE), European Economic Community (EEC), Australian Design Rules (ADR), Japanese Industrial Standards (JIS), or the Gulf Cooperation Council (GCC) Standards.

3. EQUIPMENT

3.1. The vehicle shall be a heavy duty truck with all standard equipment and the options specified herein.

3.2. The vehicle shall be provided with two front and two rear frame mounted tow hooks or eyes.

3.3. The vehicle shall be provided with lockable toolbox(es) or secured stowage compartment(s) of sufficient volume to store all manufacturer’s standard equipment and accessories, and those specified below. All locks for the toolbox(es) or compartment(s) shall be identically keyed. Two keys shall be provided.

3.3.1. The vehicle shall be provided with the standard tools required for simple operator level maintenance (wrench and socket set, screwdrivers, adjustable wrench, pliers, and hammer at a minimum).

3.3.2. The vehicle shall be provided with tire changing tools and a lifting jack with a minimum capacity of ½ vehicle GVW.

3.3.3. First aid kit and three hazard warning triangles shall be provided.

3.3.4. The vehicle shall be provided with a tire inflating hose with quick-connect fittings on both ends, powered by vehicle compressed air system of sufficient length to inflate all tires on vehicle, and with a chuck and pressure gauge.

3.4. The vehicle shall be provided with at least one ABC type fire extinguisher located in the cab, minimum 4.4 pound (2 kg) capacity.

3.5. The vehicle shall be provided with a brush guard or bull bar.

3.6. The vehicle shall be provided with a front mounted electric winch, rated at a minimum of 15,000 pounds (6,803 kg) first line pull, and equipped with overload protection.

3.6.1. A roller fairlead and a minimum of 80 feet (24.3 m) of wire rope with a safety factor of 50% above maximum line pull capacity shall be provided with the winch.

3.6.2. The winch shall be provided with a remote control, which will allow the winch to be operated from a minimum distance of 12 feet (3.5 m) from the vehicle.

3.7. Heavy duty skid plate(s) covering the engine at a minimum shall be provided.

3.8. Two 5-gallon (20-liter) jerry cans for diesel fuel shall be provided with mounting brackets.

3.8.1. The jerry cans shall be marked in universal symbols or labeled in English and the language specified in the contract (French or Arabic) “DIESEL FUEL ONLY,” and shall be permanently affixed to the can.

3.9. Two 5-gallon (20-liter) jerry cans for potable water shall be provided with mounting brackets.

3.9.1. The jerry cans shall be marked in universal symbols or labeled in English and the language specified in the contract (French or Arabic) “POTABLE WATER ONLY”, and shall be permanently affixed to the can.

3.10. Vehicle language requirements:

3.10.1. All instruction diagrams and warning labels shall be in English and the language specified in the contract (French or Arabic), or in universal symbols, and shall be permanently affixed to the vehicle.

3.10.2. Fuel filler cap or area near filler cap shall be labeled with the type of fuel compatible with the vehicle in English and the language specified in the contract (French or Arabic), or in universal symbols.

3.10.3. A manual(s) shall be provided for every vehicle and written in English and the language specified in the contract (French or Arabic).

4. RATINGS

4.1. The vehicle ratings shall be the manufacturer’s published rating at the time of offer.

4.2. All individual components, including engine, transmission, driveline, axles, suspension and tires shall be rated at or above the Gross Vehicle Weight (GVW) or Gross Combination Weight (GCW), whichever is greater.

5. ENGINE

5.1. The vehicle shall be provided with a minimum 4 cylinder diesel engine, capable of performing as specified herein on high sulfur content diesel fuel (5,000 ppm or 0.5%).

5.1.1. Engine shall comply with Euro II or earlier standards.

5.1.2. The vehicle shall not be provided with emission control devices such as but not limited to the Exhaust Gas Recirculation (EGR) valve, Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), or Selective Catalytic Reduction Catalyst (SCR).

5.1.3. If emission control devices cited in paragraph 5.1.2 were removed from the vehicle after the vehicle was manufactured, then supporting documentation from the OEM shall be provided that describes in detail all such modifications made to the vehicle in order to meet specification paragraph 5.1

5.1.4. The vehicle manufacturer shall also verify and approve all modifications and/or alterations made to the vehicle which allows it to operate on high sulfur content diesel fuel (5,000 ppm or 0.5%).

5.2. Maintenance or service schedule for the vehicle while operating on high sulfur content diesel fuel (5,000 ppm or 0.5%) shall be provided and also included in the vehicle’s manual.

5.3. The engine shall have a cooling system and air filtration system designed for dusty, desert environments with temperatures up to +120°F or +49°C.

6. CHASSIS/DRIVELINE

6.1. The rear axle shall be equipped with a locking or limited slip differential.

7. TRANSMISSION

7.1. The vehicle shall be provided with a manual transmission.

7.2. A transfer case shall be provided.

8. STEERING

8.1. The vehicle shall be either provided with left-hand drive (LHD) or right-hand drive (RHD) as specified in the solicitation.

9. BRAKE SYSTEM

9.1. The vehicle shall have air brakes and ABS.

9.2. Vehicle shall be provided with rear glad hands to accommodate trailer brake connections and shall be in accordance with SAE J318.

10. WHEEL ASSEMBLY (TIRE AND WHEEL)

10.1. The vehicle shall be provided with 365/85R20 Continental, Goodyear, or equivalent off-road tires in a single rear-wheel design.

10.2. The vehicle shall be provided with a full-size spare wheel assembly with holder.

10.2.1. Means shall be provided to assist with the loading and unloading of the spare tire (i.e. davit, winch or equivalent).

10.3. All tires shall be of the same size, load rating and tread design and all wheels shall be interchangeable, including the spare wheel assembly.

11. TOWING PROVISIONS

11.1. At GVW, the vehicle shall be capable of towing a trailer weighing 5,000 lbs (2,268 kg), assuming a 10 % tongue weight.

11.2. The vehicle shall be provided with a rear pintle that is compatible with trailer drawbar eye dimensions of 2.375 to 3.0 inches (60.3 to 76.2 mm) loop inner diameter (I.D.) and 1.25 to 1.62 inches (31.8 to 41.1 mm) loop cross-section diameter.

11.3. The vehicle shall be provided with an electric trailer brake controller.

11.4. The vehicle shall be provided with a 12 volt SAE J560 7-pin connector for trailer electrical connection.

11.5. A 24-volt NATO 12-pin connector shall be provided for trailer electrical connection.

11.6. A 24-volt ISO 12098 15-pin connector shall be provided for trailer electrical connection.

12. ELECTRICAL SYSTEM

12.1. The vehicle shall be provided with the manufacturer’s highest rated available alternator and heaviest duty, dual maintenance free batteries.

12.2. Battery master disconnect switch shall be provided.

13. COLOR

13.1. The exterior color (at a minimum, the cab, body, and body walls) shall be Desert Tan, White, Olive Drab Green, or the nearest commercial equivalent.

14. CAB

14.1. Seating shall be provided for a driver and at least one passenger.

14.2. The manufacturer’s heaviest duty air conditioning and heating and defrosting systems shall be provided.

14.2.1. The air conditioning system shall be designed for operation in dusty, desert environments with temperatures up to +120°F (+49°C).

15. FLATBED VARIANT

15.1. The vehicle shall be provided with a flatbed (for cargo) with minimum dimensions of 150 inches (3810 mm) length by 80 inches (2032 mm) width.

15.2. The flatbed shall have a metal front wall with a minimum height of 20 inches (508 mm).

15.3. The flatbed shall have metal side and rear walls that are at least 20 inches (508 mm) in height.

15.3.1. All side and rear walls shall be hinged so they can be folded down.

15.4. The vehicle flatbed shall be capable of carrying at least 11,000 pounds (4,989 kg) of payload.

15.5. A minimum of eight (8) foldable tie-down rings in the flatbed floor shall be supplied.

16. GENERAL TRANSPORT (PERSONNEL CARRIER) VARIANT

16.1. The vehicle shall be provided with a flatbed with minimum dimensions of 150 inches (3810 mm) length by 80 inches (2032 mm) width.

16.2. The flatbed shall have a metal front wall with a minimum height of 20 inches (508 mm).

16.3. The flatbed shall have metal side and rear walls that are at least 31.4 inches (800 mm) in height.

16.3.1. All side and rear walls shall be hinged so they can be folded down.

16.4. The vehicle flatbed shall be provided with an easily removable support structure and canvas cover. (same as exterior cab/body color)

16.4.1. The inside height shall be at least 70 inches (1778 mm).

16.5. The vehicle flatbed shall be provided with benches that can fold when not in use.

16.5.1. Benches shall be capable of accommodating at least 12 troops.

16.5.1.1. Minimum personnel seat width shall be at least 19 inches (48 cm)

16.6. The vehicle flatbed shall be capable of carrying at least 11,000 pounds (4,989 kg) of payload.

16.7. A minimum of eight (8) foldable tie-down rings in the flatbed floor shall be supplied

17. RADIO FREQUENCY IDENTIFICATION (RFID) TAGS-DELETED

17.1. Each vehicle or item and associated lot of spares shall be tagged with a removable active RFID data rich tracking tag, specifically designated as either:

17.1.1. Savi ST-654-031

17.1.2. Savi ST-654-041

17.1.3. Identec I-Q310 DRT

17.1.4. Evigia EV3-DRT

17.2. The active RFID tag shall have at least 128 Kbytes of memory.

17.3. The active RFID tag shall be compliant with ISO 18000/7.

17.4. The tag shall be located on the exterior of the vehicle or item in a noticeable and easily observable spot. The tag for the spares shall be located in a noticeable and easily observable spot on the exterior of the pallet or container.

17.5. The tag shall be securely affixed to the vehicle or item in such a way that it cannot fall off. Securing the RFID tag with two or more plastic cable ties is the preferred method.

17.6. The tag data and electronic data field format shall be in accordance with specifications established by Joint Total Asset Visibility (JTAV) version 2.0, section 3.4.1 “Commodity Item Database Format” with the following clarifications:

17.6.1. The “document field” titled “DOCUMENT” shall be the document number (e.g. “milstrip”) as specified by the Government procuring agency.

17.6.2. The “MISC1” field shall be the item serial number, if available.

17.6.3. The “MISC2” field shall be used for user comments (e.g. contract number).

17.6.4. The JTAV - V2.0 data format specification is available at:

http://www.ndia.org/Divisions/Divisions/Logistics/Documents/Content/ContentGroups/Divisions1/Logistics/4RF_Tag_Data_Specification_V2.pdf