ATTACHMENT_01_PWS_Machine_Tools_and_Systems_Repair_Non-HAAS_5Jan2017.pdf

PERFORMANCE WORK STATEMENT

Repair of Machine Tools and Systems (Non‐HAAS)

At Crane Army Ammunition Activity

5 January 2017

General Description Electrical, electronic, mechanical, hydraulic, and pneumatic repair of the equipment and systems described on the listing herein. Similar items may be added to the listing throughout the duration of the contract as required by the Government.

1.0 Requirement The contractor shall furnish all labor, supervision, materials, tools, test equipment, replacement parts, and software to accomplish the work. All work shall be performed in accordance with the Standards referenced in paragraph 2 of this PWS, and shall bring the equipment back to

Original Equipment Manufacturer (OEM) specifications. The contractor is responsible for the supervision of all employees engaged in executing the work effort as well as those who may be subcontracted to perform work.

1.1 Continuity of Work The contractor shall commence work upon the issuance of a “work request” as provided in paragraph 3.1. The contractor shall diligently pursue the work effort during normal business hours. Postponing or interrupting work for a period exceeding 24 hours shall be for the purpose of obtaining replacement components, materials, or software only. Work shall not be performed without a valid work request.

1.2 Repair The contractor is responsible for analyzing the equipment to determine the cause of failure and the proper procedures and materials to restore the equipment to normal operating condition and

OEM specifications. The contractor will be afforded a reasonable period of time to complete the work.

Note: Preventative Maintenance is not included in the scope of this PWS.

1.3 Replacement Components and Materials The contractor shall furnish all parts and materials necessary to perform the repairs. All components and material shall be new and unused and equal to the original manufacturer’s specifications. When available, the contractor shall trade the deficient component for the new component for exchange credit to reduce the cost to the government. Deficient components which are not exchanged shall remain the property of the Government. The contractor shall obtain COR approval for component and material purchases that exceed $200.00. Approval shall be obtained in writing, and shall be submitted with the associated Customer Service Report (see Section

3.3)

2.0 Applicable Standards The following standards (version in effect on date of solicitation issuance) shall be adhered to in the performance of work under this PWS:

National Standards

NFPA 70 – National Electrical Code

NFPA 79 – Electrical Standard for Industrial Machinery

Request for copies for the above standards can be made to:

National Standards Institute Sales Department 1430 Broadway New York, NY 10018

U.S. Department of Labor Standards

OSHA 2206 – General Industry, OSHA Safety and Health Standards

Requests for copies for the above standard can be made to:

Superintendent of Documents Government Printing Office Washington, DC 20402

3.0 Procedures The procedures for performance under this contract are as follows:

3.1 Work Requests The COR will issue Work Requests to the contractor via email; in the event e‐mail is temporarily unavailable, the request will be made by telefax or by telephone. The request will contain an identification number, priority of request (urgent or routine), item to be serviced, and the nature of the service required.

3.2 Contractor Response Time The contractor shall commence services within 2 business days for routine work requests; and within 1 business day for urgent work requests.

3.3 Customer Service Report The contractor shall prepare a separate Customer Service Report (CSR) for each Work Request received. The report shall contain the date(s) of service, contract number, work request number, description of work performed, parts and materials provided and their costs, labor hours expended and labor rate charged. The CSR shall also include actual invoices for all materials listed.

The contractor shall provide the CSR, with associated backup, to the COR and Contracting Officer within

7 days of service completion.

3.4 Normal Service Hours Services shall normally be performed between 7:00 am and 5:00 pm, Monday through Friday, Eastern Time.

3.5 Acceptance The COR shall indicate the Government’s acceptance of services under this contract by signing the Customer Service Report. The COR will retain one copy of the report and the contractor shall use his copy for purposes of invoicing the Government. The CSR shall be submitted with the invoice into the Wide Area Workflow (WAWF) system for billing purposes.

4.0 Place of Performance The contractor shall perform the work on site at the Crane Army Ammunition

Activity, Crane, Indiana, 47522. When repairs cannot be made at the Government site, the contractor shall be responsible for packaging and transportation of all components to and from the contractor’s service center or other place of repair.

5.0 Security Requirements Contractor and all associated sub‐contractors employees shall provide all information required for background checks to meet installation access requirements to be accomplished by installation Provost Marshal Office, Director of Emergency Services or Security Office.

Contractor workforce must comply with all personal identity verification requirements (FAR clause 52.204‐9, Personal Identity Verification of Contractor Personnel) as directed by DOD, HQDA and/or local policy. In addition to the changes otherwise authorized by the changes clause of this contract, should the Force Protection Condition (FPCON) at any individual facility or installation change, the Government may require changes in contractor security matters or processes.

The contractor shall comply with all Government security regulations while on base. The contractor shall submit the following information to the COR no later than 10 days after contract award: name, address, and citizenship of each employee retained in performance of this contract. Contractor personnel must possess a valid driver’s license and proof of American citizenship prior to being admitted to the base. All personnel are subject to search of persons and vehicles at any time by the Government.

5.1 AT Level 1 Training All contractor employees, to include subcontractor employees, requiring access

Army installations, facilities and controlled access areas shall complete AT Level I awareness training within 10 calendar days after contract start date or effective date of incorporation of this requirement into the contract, whichever is applicable. The contractor shall submit certificates of completion for each affected contractor employee and subcontractor employee, to the COR or to the contracting officer, if a

COR is not assigned, within 10 calendar days after completion of training by all employees and subcontractor personnel.

5.2 iWatch Training The contractor and all associated sub‐contractors shall brief all employees on the local iWATCH program (training standards provided by the requiring activity ATO). This local developed training will be used to inform employees of the types of behavior to watch for and instruct employees to report suspicious activity to the COR. This training shall be completed within 10 calendar days of contract award and within 5 calendar days of new employees commencing performance with the results reported to the COR NLT 30 calendar days after contract award.

5.3 Base access required without Common Access Card Contractor and all associated sub‐contractors employees shall comply with adjudication standards and procedures using the National Crime Information Center Interstate Identification Index (NCIC‐III) and Terrorist Screening Database (TSDB) (Army Directive 2014‐05/AR 190‐13), applicable installation, facility and area commander installation/facility access and local security policies and procedures (provided by government representative), or, at OCONUS locations, in accordance with status of forces agreements and other theater regulations.

5.4 Badges Identification badges issued by the Government shall be worn in such a manner as to be visible at all times while on base. The contractor shall ensure all identification badges are returned to the COR when no longer needed, and shall account in writing for each missing badge as soon as becoming aware of its absence.

6.0 Disclosure of Information The contractor and his employees shall not disclose or cause to be disclosed any information concerning the operations and activities of CAAA and the Naval Surface

Warfare Center, Crane. Disclosure of such information may subject the contractor or his agent to criminal liability under Title 18, Section 793 and 798 of the United States Code.

7.0 Contract Manpower Reporting

The contractor shall report ALL contractor labor hours (including subcontractor labor hours) required for performance of services provided under this contract for repair of equipment and systems at

Attachment 1, via a secure data collection site. The contractor is required to completely fill in all required data fields using the following web address: http://www.ecmra.mil/

Reporting inputs will be for the labor executed during the period of performance during each

Government fiscal year (FY), which runs January 29 through January 29. While inputs may be reported any time during the FY, all data shall be reported no later than October 31 of each calendar year, beginning with 2017. Contractors may direct questions to the help desk at: http://www.ecmra.mil/

MACHINE TOOL LISTING

5 January 2017

1. 2½ axis Bridgeport mill with V2XT control, ID No. 25448

2. SBL-Johnson OBI-60 Ton Press. ID No. 25401

4. 3 each 2½ axis Hurco knee mills with Hurco 3-486 control, ID No’s. 24854, 24855 and 33648

5. Chevalier FCL 1840A 2 axis turning center with Anilam control ID No.27132

6. 3 axis Hurco 40 machining center with Hurco Ultimax control, ID No. 22095

7. 2 each VMX24 Machining center with Hurco control, ID No’s. 32918 and 32919

8. 2 axis Sheffield Cordax 1808 Coordinate-measuring machine control, ID No. 21747

9. 2 axis Strippit F1000-3 punch with GE Fanuc OP control, ID No. 22214

10. Accurpress brake with 2 axis Hurco back gage and Auto bend 7 control, ID No. 25253

11. Wysong brake with 3 axis Hurco back gage and Auto bend 20 control, ID No. 25404

12. 2 axis Trumpf laser cutter (table type) with Trumpf control, ID No. 26596

13. 2 ½ axis Lagun mill with Analam 1100 control, ID No. 20536

14. 4 axis APT Tangent hydraulic press with APT control, ID No. 26690

15. 2 each 4 axis Okuma LU25 lathes with Okuma control, ID No’s.

26986 and 26975

16. 2 axis Omax waterjet (table type) with Ingersol Rand SL-IV 50 pump and Dell Optiplex pc control, ID No.27147

17. Omera trimming machine with Omera control, ID No. 26945

18. Okuma 4 axis LT15 big bore Lathe with Okuma Control, ID No.29179

19. Okuma 4 axis LU400 big bore Lathe with Okuma Control, ID No.29178

20. Okuma 4 axis L370 CNC Lathe with Okuma Control, ID No. 30876

21. Accurshear metal shear, ID No. 24815

22. Boschert notcher, ID No. 24827

23. Minster OBS-150 hydraulic press, ID No. 27145

24. 2 each Bridgeport 2 axis knee mill, ID N0’s. 30307 & 30308

25. 2 each Clausing Colchester 13” VS Lathe, ID No’s. 30434 & 30435

26. Hurco KM-3P 2½ axis knee mill with Hurco control, ID No. 33653

27. 2 each Hwacheon Cutex 240 Lathe w/patriot barfeeder ID No 26768 & No.27356

28. Feeler Vertical Machining Center ID No 32609

29. Monarch 10EE w/Anilam Control ID No 40382

30. 2 each Model FS311A5 Robo Drill ID No’s 32775 & 32806

31. 2 each Muratec MT20 Lathe, ID No’s 51823 & 51824

32. Prodigy GT-27 2 axis Lathe ID No. 30370

34. Global EDM 5 axis wire electric discharge machine ID No. 34031

35. 4 each 3 axis Kent mill with Acu-rite controls ID No’s. 32730, 32731, 32732, and 32733

36. Hurco DCX22i 6 axis Vertical Machining Center ID No. 34308