VIGILANT FY26 Non Skid Renewal - Work Specification.doc

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5200QR260025636- CGC Vigilant Main Deck Preservation
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52000QR260025636
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This is a Work Specification document for the VIGILANT FY26 Non Skid Renewal project associated with a Coast Guard Request for Quote (RFQ 52000QR260025636). The United States Coast Guard Surface Force Logistics Center is soliciting contractor services for main deck preservation work on the CGC Vigilant, a Coast Guard cutter. The work will be performed at the vessel's mooring location at 9500 Poseidon Avenue, Cape Canaveral, Florida, with a required period of performance from July 6 through July 19, 2026. Vendors must confirm availability for this specific performance window at the time of proposal submission.

This is a total small business set-aside under NAICS code 336611 with a small business size standard of 1,300 employees, processed under FAR Part 12 as a simplified acquisition. Contractors must submit detailed service specifications, technical narratives, and comprehensive cost breakdowns for technical review. The Government reserves the right to make an award on an all-or-none basis, issuing a purchase order to the lowest aggregate price offeror rather than individual line-item awards. The solicitation will be awarded on a firm-fixed price basis. Interested vendors should reference the attached Statement of Work (SOW) for complete technical requirements and specifications governing the non-skid renewal work.

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USCGC VIGILANT (WMEC 617)

SPECIFICATION FOR DECK PRESERVATION

FY2026

Developed By: William M Kastrud (Rev-0, 01 June 2026)

TABLE OF CONTENTS

iiiRevisions Record ivConsolidated List of References vConsolidated List of Government-furnished Property viConsolidated List of Critical Inspection Items viiPrincipal Characteristics

1General Requirements

11WORK ITEM 1: Decks - Exterior, Preserve, Non-Skid MIL-PRF-24667 System, 15WORK ITEM 2: Deck Plating, Renew (Optional)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE
REV#
WORK ITEM#
CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Bill of Materials 618 WMEC 011, Rev J, 3rd Dk, 2nd Dk, Main Dk, 01 Dk, 02 Dk & Bridge Dk Plt’g & Supports Coast Guard Drawing 618 WMEC 136-001, Rev M, 01, 02 & Bridge Deck Plating & Supports Coast Guard Drawing 618 WMEC 601-004, Rev K, General Arrangement Main and 01 Deck

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application QPL-24667, Qualified Product List (Military) of Products Qualified Under Detail Specification MIL-PRF-24667, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

This section is not applicable to this package.

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4 (Inspection report particulars)):

Work Item
Title

This section is not applicable to this package.

Principal Characteristics 210' WMEC (A-Class)

Physical

Length overall
210' 6"
Length between perpendiculars
200' 0"
Beam molded
34' 0"
Depth molded, main deck amidships
19' 6"
Full load displacement
1,170 long tons

Draft, full load to baseline amidships *Baseline is 9” below keel amidships 12' 0"

Design drag between perpendiculars
1' 6"

Highest projection above baseline *VHF-FM ADF antenna 90' 0"

Shore tie voltage requirements
400A / 440V
Frame spacing
1' 0"

Machinery

Main propulsion
2 ALCO Model 16-251-CE Diesel Engines,

5,000 BHP total

Ship's service generators
2 Caterpillar Model 3406B Diesel-driven SR4,

250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator
Caterpillar Model 3306B Diesel-driven SR4,

180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers
2
Propeller diameter
7' 6"
Number of blades, Each
4
Pitch
Controllable
Shaft RPM
300
Shaft diameter
8.25" at exit of hull
Anchor & chain
Two 2,800 lb Navy Stockless Anchors,

7 shots of chain each

Tank Capacities

Diesel fuel total (95%)
47,140 gal.
Fresh water total (100%)
11,135 gal.
JP-5 fuel total (95%)
4,717 gal.
Lube oil total (95%)
2,331 gal.

00000_0824_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121) General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Other References Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken. Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

· ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

· ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm. For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet; for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

· SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

· SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Small Quantity Generator (SQG).

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

· Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

· National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

· Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name
Hull #
Work Item #
Work Item Title

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE & TIME
ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)
LOCATION (Frame & Deck, relation to equipment, etc.)
TEMPERATURE
% REL. HUMID-ITY
DEW PT.
SURFACE
AMBIENT
ΔT

| DP - Surface |

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (Frame References)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean
SSPC-SP-10/AMPP No. 2
(
SSPC-SP WJ-2/AMPP WJ-2
(
SSPC-SP-3
(
SSPC-SP-11
(
SSPC-SP-11 (inaccessible area)
(
Brush-blasting (non-metallic substrate)
(

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean
SSPC-SP-10/AMPP No. 2
(
SSPC-SP WJ-2/AMPP WJ-2
(
SSPC-SP-3
(
SSPC-SP-11
(
SSPC-SP-11 (inaccessible area)
(
Brush-blasting (non-metallic substrate)
(

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

Date
Test Locations
Conductivity (Microsiemens/CM)
Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Vessel Name
Hull #
Work Item #
Work Item Title
Coating Mfg
Product Name
Batch #
Induction Time
Coating System Sequence (Primer/Touchup/3rd Coat, etc.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT
1
2
3
4
5
AVERAGE VALUE

*BASE METAL READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled)
Average DFT
Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

63121_1124_FLT

REC_63120_Dks_Exterior_FLT_210' WMEC 'A' Class (ALL) (0222) WORK ITEM 1: Decks - Exterior, Preserve, Non-Skid MIL-PRF-24667 System,

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to preserve the following exterior deck surfaces:

· Main Deck Level (Steel Surfaces): All exterior deck surfaces, port side from Frame 75 to Frame 127.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings Coast Guard Drawing 618 WMEC 601-004, Rev K, General Arrangement Main and 01 Deck Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Other References MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application QPL-24667, Qualified Product List (Military) of Products Qualified Under Detail Specification MIL-PRF-24667, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, (Vessel component, space, and equipment protection). Specific areas/ equipment/ components to be protected include, but are not limited to:

· Ventilation intakes

· Deck fittings

· Deck equipment

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences).

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.3 Preservation requirements particulars. The Contractor must accomplish the following tasks. Use Coast Guard Drawings 618 WMEC 601-004 and Coast Guard Drawing 618 WMEC 601-005 as guidance.

3.3.1 Pre-surface preparation wash. Prior to accomplishing surface preparation, accomplish low-pressure (less than 5,000 psi) fresh water wash of all affected surfaces, to remove soluble chlorides and other surface contaminants. Capture, contain, and dispose of wash water for proper disposal in accordance with all Federal, state and local regulations.

3.3.2 Surface preparation and coating application. Prepare and coat the deck surfaces designated in paragraph 1.1 (Intent), including bitt and chock foundations, machinery rack guards and machinery foundations, hatches and hatch guards, stanchion sockets, vent pipes, angle coaming area, and approximately six inches up all adjacent vertical surfaces (as applicable); use the system specified for “Weather Decks, Non-Skid, MIL-SPEC Coating for Steel or Aluminum”, in SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems).

3.3.2.1 Substrate inspection. After completion surface preparation and before coating application, perform a visual inspection of the prepared substrate. Additionally, take a total of 100 UT measurements of plating and associated structural members in locations designated by the Coast Guard Inspector, in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR. CFR must include recommendations for plating renewals for all plating and structural members corroded more than 30% of original steel thickness.

3.3.2.2 Color selection. Select and use Dark Gray (36076) as the finish/top coat color.

3.3.2.3 Non-skid exempted areas. Apply top color coating only (do not apply non-skid topcoat) over vertical surfaces, and the following areas:

· Within two inches of deck fittings and protrusions.

· Within six inches of deck coamings, bulkheads, and deck edges.

· Within two inches of deck foundations (two inches measured from outermost portion of foundation, for example, foundation brackets on anchor windlass).

· Waterways.

3.3.2.4 Non-skid surface appearance and texture. The non-skid surface must show a pattern of peaks and ridges. The ridge profile must be continuous and reasonably uniform. Peaks and ridges must be generally in the same direction (fore and aft), approximately ½ to 1 inch apart, and approximately 1/16 to 3/32 inches high. All weld seams must be cross-rolled from a minimum of 3 inches on either side of the weld.

3.3.3 Surface preparation optional methods. The Contractor has the option of using either high/ultrahigh pressure water jetting or abrasive blasting to achieve the required surface preparation, prior to application of the coating system specified in 3.3 (Preservation requirements particulars). The Contractor may add abrasives to the waterjet stream, for one or both of the following reasons:

· Achieving greater productivity.

· Achieving the required surface profile.

CAUTION!

Waterjetting without abrasive addition does not provide any additional anchor profile to the surface, beyond what was present after the previous surface preparation. Abrasive may be introduced to the waterjet stream, to achieve required surface profile and/or greater productivity. Abrasive blast grit (if used for preparing the aluminum surfaces) must conform to CID-A-A59316, Type I or Type IV.

3.3.3.1 Surface preparation water quality. The Contractor must ensure that water in all surface preparation tasks, including pre-surface preparation wash and waterjetting is of sufficient purity and quality that it does not prevent the surface being cleaned from achieving the required degree of surface cleanliness or non-visible contamination criteria. Ensure that surface preparation water does not contain sediments or other impurities that are destructive to the proper functioning of the cleaning equipment.

3.3.3.2 Initial removal of the coating system around deck edges, fittings, and deck coaming may be by power tool cleaning in accordance with SSPC-SP-11.

3.3.4 Containment and ambient condition control. For exterior surface preservation, the Contractor must provide suitable fully-enclosed tenting for the purpose of maintaining satisfactory environmental conditions and containing generated dust, paint chips, and spent abrasives. Additionally, the Contractor must provide any and all equipment necessary to control the ambient conditions, throughout the entire surface preparation and preservation processes, satisfying the requirements specified in SFLC Std Spec 6310, Section 3 (Requirements) to include the recommended conditions provided by the coating system’s manufacturer. Equipment may include, but is not limited to:

· A/C system

· Heaters

· Blowers

· Dehumidifiers

3.3.5 Polyurethane coatings. The Contractor must be aware that two-part polyurethane primers, membranes, color toppings, and non-skid are not authorized for application on Coast Guard vessels, even if listed on QPL-24667.

3.4 Alternative non-skid coatings. If a Change Request has been authorized and released, the Contractor may select and apply one of the following:

· A low temperature cure system, conforming to MIL-PRF-24667, Type VIII, Composition G.

· A flexible membrane system, conforming to MIL-PRF-24667, Type III, Composition G, with the intermediate membrane.

NOTES

1. The low temperature system is only authorized for application at temperatures between 35-45 degrees F.

2. The Type III non-skid system with the intermediate membrane should only be used over deck surfaces that undergo a great deal of flexing, or over uneven deck surfaces where flatness is required.

3.5 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces).

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.6 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

4. NOTES

4.1 Definitions.

4.1.1 Coaming. Vertical raised sections of deck plating around an opening that provide a frame and/or deflect water, such as around a hatch or gooseneck.

4.2 Unit responsibilities. The ship's force will be responsible for the following:

· Removing and reinstalling all deck drain gratings.

· Plugging deck drains.

· The Coast Guard Inspector will inspect Contractor furnished non-skid system (primer and non-skid) prior to application, ensuring that the system is qualified as "UV/LSA", as specified in QPL-24667.

· Ensuring no engine operation or stack emissions occur at any time during resurfacing.

· Restricting access to the work area to only essential personnel.

S25_0056_13100_BMG_0525_617

WORK ITEM 2: Deck Plating, Renew (Optional)

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to crop and renew 15 square-feet of deck plating. This work item to be activated up to 10 times to facilitate repairs identified under Work Item 1: Decks – Exterior Preserve, Non-skid MIL-PRF-24667 System, Substrate Inspection.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings Coast Guard Bill of Materials 618 WMEC 011, Rev J, 3rd Dk, 2nd Dk, Main Dk, 01 Dk, 02 Dk & Bridge Dk Plt’g & Supports Coast Guard Drawing 618 WMEC 136-001, Rev M, 01, 02 & Bridge Deck Plating & Supports Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Other References None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

· Piping

· Insulation

· Electrical cables

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Renewal. The Contractor must renew 15 sqft of deck plating, activating up to 10 increments, as designated by the Coast Guard Inspector, using 618 WMEC 136-001 and the repair plan associated with Work Item #1 as guidance.

3.3 Touch-up preservation. The Contractor must prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)

3.4 Boundary test, generic. The Contractor must verify the integrity of all boundaries affected by this work item using one of the methods described in SFLC Std Spec 0740, Appendix C. Submit a CFR.

4. NOTES

This section is not applicable to this work item.

File details come from the government source that posted it. Updated .