US Patent 10655350 (1).pdf

PDF 1 MB Posted

Attached to
Architect and Engineering (A-E) Services for the Common Uniform Building Envelope (CUBE) Protected Design
Solicitation number
Not on record
Issued by

About this file

This is a U.S. patent (No. 10,655,350 B2) granted on May 19, 2020, for a "Code Compliant Residential Structure for Assembly by End User" assigned to the United States of America as represented by the Secretary of the Army. The patent describes a rapidly assembled and disassembled housing apparatus called the Common Uniform Building Envelope (CUBE) that meets building code requirements of UFC 1-201-01 for military personnel use.

The CUBE structure consists of foundation boxes with removable lids for in situ ballast material, floor panels, wall panels, binding strips, stackable trussed roof segments, roof gables, and load transferring batten strips. Key features include: components weighing less than 200 pounds each for assembly without heavy machinery, dimensions optimized for standard 4x8 foot plywood sheets, ability to withstand 115 mph wind loads and 27 pounds/square foot snow loads, and no requirement for ground connection or excavation. The structure can be assembled and disassembled multiple times by unskilled labor, uses only 21 separate lumber and fastener components, requires minimal ground preparation, and can be manufactured for approximately $26 per square foot. The exterior dimensions are 16 feet wide by 24 feet long with roof heights between 11'5" and 15'2.5".

View the file

Other files

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

US010655350B2

United States Patent Hartmann et al .

( 10 ) Patent No .: US 10,655,350 B2 ( 45 ) Date of Patent : May 19 , 2020

( 54 ) CODE COMPLIANT RESIDENTIAL

STRUCTURE FOR ASSEMBLY BY END

USER

( 71 ) Applicant : United States of America as Represented by The Secretary of The Army , Alexandria , VA ( US )

E04B 2/84 ( 2013.01 ) ; E04B 7/022 ( 2013.01 ) ;

E04B 2001/2644 ( 2013.01 ) ; E04B 2001/3241 ( 2013.01 ) ; E04B 2001/3252 ( 2013.01 ) ; E04B 2001/34389 ( 2013.01 ) ; E04H 3/08 ( 2013.01 )

( 58 ) Field of Classification Search

CPC ..... E04H 1/1205 ; E04H 3/08 ; E04B 1/34336 ;

E04B 1/3205 ; E04B 1/3483 ; E04B 2001/34389 ; E04B 7/022 ; E04B 2/84 ;

E04B 2001/3241 ; E04B 2001/2644 ; E04B 2001/3252

USPC 52 / 79.1 , 79.3 , 79.5 , 292 , 690-697

See application file for complete search history .

( 72 ) Inventors : Dale R Hartmann , Front Royal , VA ( US ) ; Tara C Brady , Kearneysville , WV ( US ) ; Michael D. Bluhm , Shawnee , KS ( US )

( 56 ) References Cited ( 73 ) Assignee : UNITED STATES OF AMERICA AS

REPRESENTED BY THE

SECRETARY OF THE ARMY ,

Alexandria , VA ( US ) U.S. PATENT DOCUMENTS

2,858,916 A * 11/1958 Josephs ( * ) Notice : Subject to any disclaimer , the term of this patent is extended or adjusted under 35 U.S.C. 154 ( b ) by 0 days .

2,990,588 A * 7/1961 McKinley

E04B 1/24 52/377

E04B 1/34315 52/143

E04B 1/7076 52 / 302.3

E04B 1/34326 52/143

3,220,079 A * 11/1965 Aggson ( 21 ) Appl . No .: 15 / 815,652

4,091,582 A * 5/1978 Lawrence ( 22 ) Filed : Nov. 16 , 2017

( Continued ) ( 65 ) Prior Publication Data

FOREIGN PATENT DOCUMENTS

US 2019/0145116 A1 May 16 , 2019

JP 63051530 A 3/1988

Primary Examiner Brian E Glessner Assistant Examiner - - Adam G Barlow ( 74 ) Attorney , Agent , or Firm - Brian C. Jones

( 51 ) Int . Ci .

E04H 1/12 ( 2006.01 ) E04B 1/32 ( 2006.01 ) E04B 1/348 ( 2006.01 ) E04B 1/343 ( 2006.01 ) E04B 1/26 ( 2006.01 ) E04B 2/84 ( 2006.01 ) E04B 7/02 ( 2006.01 ) E04H 3/08 ( 2006.01 )

( 52 ) U.S. CI .

CPC E04H 1/1205 ( 2013.01 ) ; E04B 1/3205

( 2013.01 ) ; E04B 1/3483 ( 2013.01 ) ; E04B 1/34321 ( 2013.01 ) ; E04B 1/34336 ( 2013.01 ) ;

( 57 ) ABSTRACT

The disclosed invention is a housing apparatus comprised of foundation boxes , foundation box lids , in situ ballast mate rial placed within the foundation boxes , floor panels , wall panels , binding strips , stackable trussed roof segments , roof gables , and load transferring batten strips .

20 Claims , 13 Drawing Sheets

101 -101 10h 10a 100 100 100 202 100 950 10e 100 101 , 109 100

-10h 105 10a

-10 950 20a 20b

-95a 702

70b 5.9642 pr92 701

70c 70au 700 70K 70a 701 70e 70

701 70ak 70h 70at 709 40a 40 70as 70a 400 401 70am 70m 40d 40k 70an

70n 49e 70x 70 av 401 400 40g 406 401 70ao 7009 700 70W 70ap 70bg 70p 40h 70aw 407

700 -70V 70ax 40n 40 . 70bf 70y 700

705 400 70ay 409 704 40p 70bh 70az 70bd

70ah 70ba 702 70bci

50a 70aa 70ag 70bb 70bp 50f

50b 70ab 70ac 70af 50e -50 70ae 70bi 50g 70bo

50c 70ad 70D 70bn 500 70bk 50h

70bt 70bro

US 10,655,350 B2

( 56 ) References Cited

U.S. PATENT DOCUMENTS

4,501,098 A * 2/1985 Gregory

8,904,737 B2 * 12/2014 Schiffmann

9,366,030 B2 * 6/2016 Spear 9,422,713 B2 * 8/2016 Trebil

10,161,130 B2 * 12/2018 Devlin 2002/0174614 A1 * 11/2002 Dilon

E04H 1/02 52/143

E04B 2/56 52/270

E04F 13/0894 E04B 1/0007 E04H 1/1205 E02D 27/02

52/292 E02D 27/02

52 / 741.1 2004/0134162 A1 * 7/2004 Douglas 2008/0016792 Al 2008/0134609 A1 *

1/2008 Messman 6/2008 Vagedes

2009/0193725 A1 * 8/2009 Harrisson

2012/0005971 A1 * 1/2012 Palmeri

E06B 7/082 52/473

E04B 1/3442 52/66

E04B 2/7407 52 / 167.1

F24F 13/12 52 / 302.1

E04D 13/1637 52 / 404.3

E04B 1/34321 F24F 13/082

2015/0082721 A1 * 3/2015 Francescon

2015/0218802 A1 * 8/2015 Wolf

2017/0145708 A1 * 2018/0017281 A1 *

5/2017 Chen 1/2018 Ebersohl

* cited by examiner

10a

10b

10c

10d

10e

95c

10f

10g

U.S. Patent

10h

-101

-10j

95b

20a

95d

70a

JOJO

70b

70c

May 19 , 2020

70d

70k

70j

70e

70i

70h

70g

40a

40j

40b

40i

70m

40d

70n

40e

70x

Sheet 1 of 13

40C

40f

40g

70W

40h

70p

70v

70y

70r

70u

70s

70ah

70z

50a

70aa

70ag

50b

70ab

70ac

70af

50e

Figure 1A

US 10,655,350 B2

70ae

70ad 50c

50d

10i

-103

10h

20a

-109

10f 10e

10C

10d

U.S. Patent

-10b

10a

20b 95a

May 19 , 2020

70au

70aj

70ak

70at

70as

70al

70am

40k

70an

70ar

70av

Sheet 2 of 13

70ao

70aq

70bg

40m

70aw

70ap

70ax

40n

40r

40s

70bf

70ay

70be

40p

70bh

70az

70bd

70ba

70bc

70bb

70bp

50f

50j

70bi

50g

70bo

US 10,655,350 B2

Figure 1B

70bj

70bn

50i

70bk

50h 70bl

70bm

U.S. Patent

20b

10a 10b

10d 10e

10f

10g 10h

10i

10j

20a

95a

May 19 , 2020

95f

40t

40s

40r

40p

95e

40n

40m

40C

95b

40k

40a

40h

Sheet 3 of 13

40b

40d

40j

40i

40e

40f

40g

95d

Figure 10

80ab

80az 80ay

80ac

80at

80ax

80ad

50h

80au

80aw

50i 80aa

80av

80y

80ae

-501

50g

May 19 , 2020

80af

-50k

80w

80X

- 80as

50j

80ah 80ag

80V

50f

80ai

50n

80aj

80s

80r

80a

80ak

Sheet 4 of 13

50a

50e

80b

80al 80am

80p

80C

80an

50m

80d

80ao

80e

50b

80f

80ap 80aq

80ar

80g 80h

50d , 80n

80i

50c

80j

80m

80k

Figure 2

52e

54a 54b , 54C

54d

70a - 70bp

52f

U.S. Patent

52i

95a - f

52h

42e

52d 52c

May 19 , 2020

32j

52b

420 420 42b 42a

44d

52a

20b

90a

Sheet 5 of 13

10F

10a

10b

10C 100

10e

90b

421 42k

42n

42P

90e

32h

42 ]

42m

90d

32d

32e

32a

44C

34C

32f

32i

32g

32b

44b

90c

34a

Figure 3A

US 10,655,350 B2

32c

44a

34b

42c 426

70a - 70bp

32j

44d

95a - f

42a

42d

10d

42e

10c

May 19 , 2020

546 54a

54d 54C

90e

52e 52a

52b

52h

10e

52c 52d

20b

10a

10f 10i

Sheet 6 of 13

20a

10b

42h

10g

90c

90d

10h

42g

42m

42j

90a

42P

420 42n

42k

Figure 3B

90b

14b

15e

12 ]

15f 12f

14a

14C

12k

12h

May 19 , 2020

12d

12i

12C

12e

14e

15a

Sheet 7 of 13

12a

15b

12b

Figure 4A

12p

12t 129

15j

12s

12k

12 ]

12r

15k

14b

14e

May 19 , 2020

15h

12m

12i

14a

12b

- 12h

Sheet 8 of 13

12f

12n

15b

12a

12e

15f

12d

12c

15e

15a Figure 4B

U.S. Patent May 19 , 2020 Sheet 9 of 13 US 10,655,350 B2

- I = = = - : J.L. 44 11 7 Figure 5C

= . - . - = - . TT Figure 5B

40 Figure 5A

U.S. Patent May 19 , 2020 Sheet 10 of 13 US 10,655,350 B2

Figure 6C

. l

1132 : . ... I Figure 6B

34 Figure 6A

U.S. Patent May 19 , 2020 Sheet 11 of 13 US 10,655,350 B2

64 Figure 7B

Figure 7A

U.S. Patent May 19 , 2020 Sheet 12 of 13 US 10,655,350 B2

- 24e

24c 20a 24d 24g

Figure 8A 24f

24b

24a

24d 24e

22m

U.S. Patent

24f

22k

22n

24b

22b

22h

22g 22f

22e

24a

22d

May 19 , 2020

20b

22a 22c

Figure 8B

22 ]

24b

Sheet 13 of 13

22 ]

15f 22f

24a

22k

22h

22d

24d

22i

22c

22e

24e

IL

22a

22b

Figure 8C

1 2

CODE COMPLIANT RESIDENTIAL As used herein , the term “ siding ” means a layer of STRUCTURE FOR ASSEMBLY BY END material .

USER

DETAILED DESCRIPTION OF THE

STATEMENT REGARDING FEDERALLY INVENTION

SPONSORED RESEARCH OR DEVELOPMENT

FIGS . 1a and 1b are perspective views of CUBE structure The invention described herein was made by an employee 100 .

of the United States Government and may be manufactured Common Uniform Building Envelope ( CUBE ) structure and used by the Government of the United States of America 10 100 is a low cost , low effort , relocatable facility . This facility for governmental purposes without the payment of any royalties thereon or therefore . meets the building code requirements of UFC 1-201-01 for use by US military personnel in support of a military FIELD OF INVENTION operation .

Visible in FIGS . la and 1b are stackable trussed roof This invention relates to the field of buildings or light 15 segments 10a - j , stackable trussed gabled roof segments structures , and more specifically to rapidly assembled and 20a - b , wall panels 40a - t , foundation boxes 50a - j , batten disassembled housing structures . strips 70a - bp , and binding strips 95a - d .

In the exemplary embodiment shown , stackable trussed BACKGROUND OF THE INVENTION roof segments 10a - j are attached to binding strips 95 .

20 Binding strips 95 are attached to the top of wall panels 40a - t , U.S. Army Corps of Engineers provides housing for which rest on floor panels 30 ( not visible because of batten military missions in remote international locations across the strips 70y - ah and 70bh - bp ) , and floor panels 30 rest on globe . foundation boxes 50a - j . Batten strips 70a - bp secure stack Existing military wood structures require skilled labor on able trussed roof segments 10a - j to wall panels 40a - t , wall site for construction , transportation of raw construction 25 panels 40a - t to floor panels 30 , and floor panels 30 to materials to the site of use , multiple days to complete each foundation boxes 50a - j . The gables on stackable trussed structure with skilled labor , and approximately 63 separate lumber and fastener components to construct . Existing mili gabled roof segments 20a - b enclose the roof structure .

In various embodiments , wall panels 40 may be fabricated tary wood structures are not relocatable or transportable ; and cannot be disassembled except by burning or destruction . to include windows or doors . The presence of a door or

Structures known in the art are shipped by breaking down 30 window does not affect the installation procedure or load and packing components . It is a problem known in the art bearing capacity for any of wall panels 40. In various that breaking down a structure to decrease shipping size embodiments , the size of doors and windows is variable .

causes results in complex reassembly and disassembly , In the exemplary embodiment shown , door openings are requiring tools and personnel that may not be readily avail 36 inches wide and 80 inches tall . The maximum allowable able . 35 dimension for door width is 36 inches ; maximum allowable

There is an unmet need for housing which can be easily door height is 87 and one half inches . Window openings are assembled from light weight components in situ , and which 44 inches tall and 24 inches wide . The maximum allowable can easily be shipped using standard shipping containers . dimension for window width is 36 inches ; maximum allow able window height is 87 inches .

SUMMARY OF THE INVENTION In various embodiments , stackable trussed roof segments

10 and foundation boxes 50 include vents to prevent the The disclosed invention is a housing apparatus comprised build - up of condensed water on otherwise enclosed surfaces . of foundation boxes , foundation box lids , in situ ballast Batten strips 70 cover all seams on the exterior of CUBE material placed within the foundation boxes , floor panels , structure 100 and transfer force from stackable trussed roof wall panels , binding strips , stackable trussed roof segments , 45 segments 10 and wall panels 40 to floor panels 30 and roof gables , and load transferring batten strips . foundation boxes 50. Batten strips 70a - x and 70aj - bg cover BRIEF DESCRIPTION OF THE DRAWINGS vertical lengths from the top of stackable trussed roof segments 10 to the bottom of foundation boxes 50. Batten FIGS . 1A and 1B are perspective views of a CUBE strips 70y - ah and 70bh - bp cover the entire horizontal width structure . 50 of each wall of CUBE structure 100 at the seam where the FIG . 1C is an exploded partial view of a CUBE structure . foundation boxes meet the floor panels , and the floor panels FIG . 2 is an exploded perspective view of the foundation . meet the wall panels .

FIGS . 3A and 3B illustrate a CUBE structure disas In the exemplary embodiment shown , components are not sembled for transport attached to each other except by batten strips 70 and there FIGS . 4A and 4B illustrate an exemplary embodiment of 55 are no interior attachment components . This allows assem stackable trussed roof segments , both assembled for use and bly , disassembly and reassembly of the building without exploded . skilled labor ; this also makes it reusable . In various embodi

FIGS . 5A , 5B and 5C illustrate an exemplary wall panel . ments , batten strips 70 attach to other components via FIGS . 6A , 6B and 6C illustrate an exemplary floor panel .

FIGS . 7A , and TB illustrate an exemplary foundation box 60 In various embodiments , the calculated width of batten FIGS . 8A , 8B and 8C illustrate an exemplary roof gable . strips 70 and the position and number of screws that attach batten strips 70 to the exterior of the building prevent CUBE TERMS OF ART structure 100 from collapsing under the stress of lateral forces such as a 115 mph 3 second gust , wind load , and As used herein , the term “ protective layer " means a 65 vertical forces such as roof live load ( 20 pounds / square coating or layer that protects material from outdoor expo foot ) , earthquakes or a snow load ( 27 pounds / square foot , or approximately 10 inches of snow ) . In various embodiments , screws .

sure .

3 4 batten strips 70 are 10-12 inch wide strips cut from 1 / 2 - thick Visible in FIG . 1c are stackable trussed roof segments pieces of plywood . The minimum batten strip width is 8 10a - j , stackable trussed gabled roof segments 20a - b , wall inches , without affecting the load transferring capability of panels 40a - t , and binding strips 95a - f .

batten strips 70 . Each wall panel 40 , stackable trussed roof segment 10 , In the exemplary embodiment shown , this facility can be 5 and stackable trussed gabled roof segment 20 is attached to shipped , assembled , disassembled , shipped , and reas one of binding strips 95 by screws or other temporary sembled at a different location all by unskilled labor . This attachment means . Each binding strip 95 attaches to at least facility can be expanded or contracted in size by unskilled two wall panels 40 to prevent the upper edges of wall panels labor . This facility removes the skilled and semiskilled labor , 40 from moving independently of each other , especially in

10 a horizontal direction . raw construction material and specialized tool requirements from the job site and shifts these requirements to a more In the exemplary embodiment shown , each binding strip

95 is 2 inches wide , 1/2 inch thick , and approximately 6 to 16 easily stocked and protected fabrication site . feet long , to ensure that each binding strip 95 attaches to at In various embodiments , the components of this facility least two wall panels 40 . can be fabricated under undeveloped field conditions by FIG . 2 is an exploded perspective view of the foundation . skilled or semiskilled labor . Visible in FIG . 2 are foundation boxes 50a - o and in situ In the exemplary embodiment shown , the exterior of ballast material 80a - az .

CUBE structure 100 is 16 feet wide and 24 feet long . The In the embodiment shown , assembling CUBE structure highest point on the roof is 15 feet 2.5 inches above the 100 requires minimal ground leveling of the rectangular ground and the lowest point on the roof is 11 feet 5 and 3/4 20 perimeter on which foundation boxes 50 stand and placing inches above the ground . The minimum exterior width is 8 foundation boxes 50 on the leveled ground . Then , founda feet and the minimum exterior length is 8 feet . The width of tion box lids 60 ( not shown ) temporarily separate from 16 feet allows each stackable trussed roof segment 10 to foundation boxes 50 to receive in situ ballast material 80. In weigh less than 200 pounds and eliminates a need for heavy situ ballast material 80 holds CUBE structure 100 to the machinery to lift each section . The width of 16 feet also 25 earth and prevents it from tipping over or shifting position .

optimizes both the size of CUBE structure 100 and the After replacing foundation box lids 60 on foundation boxes ability of wall panels 40 to supply support to stackable 50 , floor panels 30 ( not shown ) lie on top of foundation box lids 60 . trussed roof segments 10 .

In various embodiments , multiple CUBE structures 100 Because of foundation boxes 50 and in situ ballast mate may be connected to increase the size of the structure . Each 30 rial 80 , the CUBE facility requires no connection to or excavation of the ground , which facilitates relocation , does CUBE structure 100 would maintain all of its wall panels not require digging a trench , and avoids disrupting unex except for one panel that would be replaced by an open door ploded ordnance or buried gas or electric lines . Because frame to allow movement between the two connected struc leveling the ground under foundation boxes 50 only requires tures . Any number of CUBE structures 100 may be con- 35 shallow digging , the end users in a war zone only need to run nected . In the exemplary embodiment shown , the maximum a mine detector or mine roller over the ground . Minimizing exterior width is 32 feet ; the maximum exterior lengths are site preparation requirements also saves time in assembling 280 feet for the least restrictive occupancy category and 184 CUBE structure 100 .

feet for the most restrictive occupancy category . If the total In the exemplary embodiment shown , foundation boxes exterior dimensions of combined CUBE structures 100 are 40 50 elevate CUBE structure 100 by 3 feet , which avoids greater than 32 ftx280 ft ( for the least restrictive occupancy flooding in the structure from rain or heavy snow . The category ) or 32 ftx184 feet ( for the most restrictive occu minimum floor height above grade for foundation boxes pancy category ) , the structure would require a sprinkler resting at grade level is 3 feet .

system . In the exemplary embodiment shown , the elevated door

In various embodiments , the external appearance of 45 on CUBE structure 100 can be reached by an optional entry CUBE structure 100 can vary without affecting its structural accessibility component , which may include but is not integrity . limited to stairs , a ladder , a step stool , or a ramp . The

In an alternate embodiment of the CUBE structure 100 , optional entry accessibility component may be made of dirt , the roof may be flat and perpendicular to the walls . wood , metal , plastic , or another material . The optional entry

In various embodiments , CUBE structure 100 may be 50 accessibility component may be collapsible .

disassembled and re - assembled multiple times as needed , In various embodiments , seams between the floor panels and matches the degree of re - usability of military tents . In do not align with seams between the wall panels , which the exemplary embodiment shown , CUBE structure 100 increases the structural integrity of CUBE structure 100. In costs $ 26 per square foot to manufacture . Current options for various embodiments , CUBE structure 100 includes rubber structures that can be disassembled and reassembled mul- 55 weather stripping components to seal any seams .

tiple times ( e.g. military tents ) cost approximately $ 500 per FIGS . 3a and 3b illustrate CUBE structure 100 disas sembled for transport .

In various embodiments , CUBE structure 100 may be In FIG . 3 , shipping pallet 90 and the following CUBE used for disaster recovery efforts through FEMA or other components are visible : stackable trussed roof segments agencies or entities as well as refugee operations through the 60 10a - j , stackable trussed gabled roof sections 20a - b , floor United Nations High Commissioner for Refugees . In various panels 30a - n , wall panels 40a - t , foundation boxes 50a - m , embodiments , CUBE structure 100 may be used for other foundation box lids 60a - i , batten strips 70a - x , and binding humanitarian relief efforts for internally displaced person strips 95a - f .

and refugees , housing for homeless persons , storage shed for In the exemplary embodiment shown , one CUBE struc homeowners , expandable housing for low income persons , 65 ture is comprised of 9 long foundation boxes 52a - i and 4 or trailer mounted houses . short foundation boxes 54a - d , 9 long foundation box lids

FIG . 1c is a partial exploded view of CUBE structure 100 . 62a - i and 4 short foundation box lids 64a - d , 10 wide floor square foot .

5 6 panels 32a - j and 4 narrow floor panels 34a - d , 16 wide wall ment , CUBE structure 100 includes a component that serves panels 42a - p and 4 narrow wall panels 44a - d , 1 left roof as a ladder and eliminates any requirement for a ladder .

gable 20a , 1 right roof gable 20b , 10 stackable trussed roof FIGS . 4a and 4b illustrate an exemplary embodiment of panel segments 10a - j , 16 narrow and 8 wide batten strips stackable trussed roof segments 10 , both assembled for use 70a - x , and 6 binding strips 95a - f . 5 and exploded .

Shipping pallet 90 is not necessary for shipping CUBE Visible in FIGS . 4a and 4b are stackable trussed roof components , but in the exemplary embodiment shown , all segments 10 , truss frame segments 12a - k , rectangular roof CUBE components fit on shipping pallet 90 . plates 14a - d , and frame attachment points 15a - f .

In the exemplary embodiment shown , the fabricated com In the exemplary embodiment shown , stackable trussed ponents of this CUBE facility fit within the shipping require 10 roof segments 10 are comprised of parallel sets of truss ments of the pallets used on military aircraft and medium frame segments 12 , mounted to each other and to outer sized trucks . The fabricated components of this facility fit edges of rectangular roof plates 14 at frame attachment points 15 . upon a standard military cargo truck such that one complete Rectangular roof plate 14a is oriented vertically and the disassembled structure can be transported by one truck . 15 top edge makes contact with an edge of rectangular roof In the exemplary embodiment shown , shipping pallet 90 plate 14b . In the exemplary embodiment shown , rectangular is a 463L HCU - 6 / E Pallet with dimensions of 88 inches by roof plate 14b does not span the entire length of stackable 108 inches . This pallet can fit within a standard shipping trussed roof segment 10 and the opposite edge of rectangular container , on cargo trucks , flat bed trailers , inside cargo roof plate 14b makes contact with an edge of rectangular trailers and inside some civilian aircraft . The list of US 20 roof plate 14c . The opposite edge of rectangular roof plate Military aircraft that carries this pallet includes but is not 14c makes contact with rectangular roof plate 14d .

limited to : C - 130 , C - 5 , C - 17 , KC - 135 , C - 27 , C - 9 , CH - 47 , In the exemplary embodiment shown , rectangular roof and KC - 10 . Although shipping CUBE does not require these plate 14a is 2 feet wide and 4 feet tall and rectangular roof specific shipping pallets , the military requires the use of plate 14b is 2 feet wide and 8 feet long . In the exemplary these pallets for transporting goods within US Military 25 embodiment shown , rectangular roof plate 14c is 2 feet wide aircraft and compatible foreign aircraft . and 8 feet long and rectangular roof plate 14d is 2 feet wide

In the exemplary embodiment shown , CUBE structure and 6 and 1/8 inches long .

100 utilizes 21 separate lumber and fastener components . In various embodiments , stackable trussed roof segments Other embodiments may use more or fewer lumber and 10 and rectangular roof plates 14 are 2-4 feet wide and as fastener components . 30 long as the external width of CUBE structure 100. The

In the exemplary embodiment shown , if any individual optimum width of the stackable trussed roof segments is 2 component fails , the uniform size of components and the use feet for assembly without machinery assistance , the maxi of batten strips instead of interior attachment points makes mum width of the stackable trussed roof segments is 4 feet it easy to replace individual component panels . for assembly with machinery assistance .

In the exemplary embodiment shown , each individual 35 In various embodiments , truss frame segments 12 are 2x4 component is less than 200 pounds to eliminate the require or 2x6 boards , cut to the appropriate length .

ment of heavy equipment . Individual components are mov In various embodiments , stackable trussed roof segments able by two to four people . 10 are shipped fully assembled to reduce the number of

In the exemplary embodiment shown , the dimensions of loose pieces that can be misplaced and the assembly time for these components maximize the use of standard size ply- 40 the end user , and to avoid requiring the end user to accu wood sheets ( 4x8 feet or 1.2x2.4 meters ) and minimize the rately place and install trusses .

amount of cutting , thus minimizing labor costs . Fabrication FIG . 5 illustrates exemplary wall panel 40 .

of individual components in a production or factory site does Visible in FIG . 5 are wide wall panels 42 and narrow wall not require use of proprietary methods or machinery . panels 44. In the exemplary embodiment shown , the width

In various embodiments , each manufactured roof , wall , 45 of wide wall panels is 4 feet and the width of narrow wall and floor panel is comprised of multiple layers that include panels is 3 feet 5 and one half inches . Each wall panel is 8 an outer plywood layer attached to a lumber framework ( e.g. feet tall .

studs ) , insulation , and a second layer of plywood . The In various embodiments , each kit includes 16 wide wall plywood may be attached by nails or screws to the frame panels 42 and 4 narrow wall panels 44. In various embodi work . The insulation may be fiberglass or rock wool . 50 ments , wall panels may include a window or a door that does

In various embodiments , panels do not include insulation . not affect the structural integrity or the installation procedure In the exemplary embodiment shown , Douglas fir wood for the wall panel .

may serve as the main material for each component . Wood FIG . 6 illustrates exemplary floor panel 30 .

is available globally and expected to last 5 years after Visible in FIG . 6 are wide floor panels 32 and narrow floor assembly and exposure to weather , which may be increased 55 panels 34 .

to approximately 50 years with a weather proofing coating In various embodiments , each kit includes 10 wide floor or protective layer . panels 32 that are 4 feet wide and 4 narrow floor panels 34

In one exemplary embodiment , panels may include a that are 2 feet wide . The width of wide floor panels is 4 feet .

weather proofing layer such as paint , water repellent , seal The width of narrow floor panels is 2 feet . Each floor panel ant , or siding on the exterior surface . 60 is 8 feet long .

In various embodiments , components may be constructed FIG . 7 illustrates exemplary foundation box 50 .

from lumber , bamboo coated with water repellent , fiber Visible in FIG . 7 are long foundation box 52 , short glass , or metal . Fiberglass is easy to sterilize , which allows foundation box 54 , long foundation box lid 62 , and short the structure to be used as a hospital or clinic , and fiberglass foundation box lid 64 .

is also resistant to termites . In various embodiments , each kit includes 9 long foun

In the exemplary embodiment shown , assembling CUBE dation boxes 52 , 9 long foundation box lids 62 , 4 short structure 100 requires a ladder . In an alternative embodi foundation boxes 54 , and 4 short foundation box lids 64. In

7 8 the exemplary embodiment shown , each foundation box 50 2. The apparatus of claim 1 , wherein said foundation and each foundation box lid 60 is 1 foot three quarters inch boxes further includes short foundation boxes and long wide . The length of each long foundation box 52 and each foundation boxes .

long foundation box lid 62 is 8 feet . The length of each short 3. The apparatus of claim 1 , wherein said foundation box foundation box 54 and each short foundation box lid 64 is 6 5 lids further includes short foundation box lids and long feet 4 and seven eighths inches . foundation box lids .

In one exemplary embodiment , foundation box 50 ships 4. The apparatus of claim 1 , wherein said floor panels as a fully constructed box with removable foundation box lid further includes wide floor panels and narrow floor panels .

60 for adding in situ ballast material 80 . 5. The apparatus of claim 1 , wherein said plurality of wall

In various embodiments , foundation box 50 may include 10 panels further includes wide wall panels and narrow wall panels .

a vent . 6. The apparatus of claim 1 , wherein at least one of said FIG . 8 illustrates exemplary stackable trussed gabled roof wall panels further includes a door . section 20 . 7. The apparatus of claim 1 , wherein at least one of said Visible in FIG . 8 are stackable trussed gabled roof sec wall panels further includes a window . tions 20a - b , truss frame segments 12 , and triangular panels 15 8. The apparatus of claim 1 , which further includes a 24 . protective layer .

In one exemplary embodiment , each kit includes two 9. The apparatus of claim 8 , wherein said protective layer stackable trussed gabled roof sections 20a - b which are is selected from a group consisting of : siding , paint , water comprised of triangular panels 24 attached to truss frame repellent , and sealant .

segments 12 of two bookend stackable trussed roof sections 20 10. The apparatus of claim 1 , which further includes 10 to close the roof structure . Triangular panels 24 are 4 feet insulation .

tall on the vertical side , 16 feet wide on the horizontal side , 11. The apparatus of claim 10 , wherein said insulation is and the third side is 16 feet , 6 and 1/8 inches long . selected from a group consisting of : fiberglass insulation and

In various embodiments , stackable trussed gabled roof rock wool insulation .

sections 20 may include a vent . In the exemplary embodi- 25 12. The apparatus of claim 1 , wherein said floor panels ment shown , the minimum vent area is 28 square inches . further include insulation .

What is claimed is : 13. The apparatus of claim 1 , wherein said wall panels

1. A rapidly assembled and disassembled housing appa further include insulation .

ratus comprised of : 14. The apparatus of claim 1 , which further includes at a plurality of foundation boxes ; least one accessibility component selected from a group a plurality of foundation box lids : consisting of : stairs , a ramp , a ladder , and a step stool .

a quantity of in situ ballast material placed within one or 15. The apparatus of claim 1 , wherein said stackable more of said foundation boxes ; trussed roof segments further include a plurality of truss a plurality of floor panels : frame segments , at least one rectangular roof plate , and at a plurality of wall panels ; least one frame attachment point .

a plurality of binding strips ; 16. The apparatus of claim 1 , wherein said roof gables further includes at least one truss frame segment and at least a plurality of stackable trussed root segments :

plurality of roof gables : and one triangular panel .

a plurality of load transferring batten strips , wherein said 17. The apparatus of claim 1 , wherein at least one of said batten strips ( i ) transfer force from said stackable roof gables further includes a vent .

trussed roof segments and said wall panels to said floor 18. The apparatus apparatus of claim 1 , wherein at least one of said foundation boxes includes a vent . panels and said foundation boxes , ( ii ) cover vertical lengths from a top of said stackable trussed roof 19. The apparatus of claim 1 , wherein components are not segments to a bottom of said foundation boxes and ( iii ) attached to each other except by batten , strips and there are cover a horizontal width of each wall of said housing no interior attachment components .

apparatus at a seam where said foundation boxes meet 20. The apparatus of claim 1 , wherein said apparatus said floor panels and said floor panels meet said wall requires no connection to the ground .

panels .

File details come from the government source that posted it. Updated .