Upfitter_Labor_Template-D1062-VMF-EPW_(3)_(2).docx

DOCX document 7 MB Posted

Attached to
Kingman Industrial Park Roadway Improvements ENG25-0037
Solicitation number
2025-IFB-031
Issued by
Hood County, Arizona

About this file

This document is an Upfitter Labor Template for vehicle upfitting services for the Village of Schaumburg, detailing specific requirements for police vehicle modifications. The template outlines a comprehensive upfit process for up to 12 police vehicles per year, with strict timelines requiring appointments to be set within 2 weeks of vehicle delivery and full completion within 4 months. The upfit process includes decommissioning old vehicles, removing existing components, and installing new equipment such as control modules, lighting systems, communication technologies, and specialized law enforcement hardware.

The template specifies precise technical requirements for equipment installation, including Federal Signal lighting systems, Tomar Opticom, dome lights, rumbler speakers, Sierra antenna, Havis laptop stand, radar systems, Axon camera system, ISPERN radio, and a locking rifle rack. No substitutions for parts brands are permitted due to technician training and expertise. The document provides detailed wiring diagrams and pin descriptions for various electrical connections, emphasizing the need for precise installation and programming to ensure officer safety and equipment functionality. The upfitter is responsible for ensuring all installed components work correctly and meet the Village of Schaumburg's specific standards.

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Police_Vehicle_Upfit_Parts_and_Labor.pdf PDF

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UPFIT LABOR TEMPLATE

This template is provided to ensure a high quality upfit as required, evaluated, and to meet approval by the Village of Schaumburg. Please use this template to provide an accurate price quote for a quality install. Use New Parts list for upfit at the bottom of this document (for new parts to be installed). No substitutions for parts brands will be accepted due to training and knowledge that our current technicians have in diagnosing, programming, and troubleshooting Federal Signal. Schaumburg requires that the upfit meet the standards set within this template. As soon as Schaumburg takes delivery of the vehicles from the manufacturer, appointments must be set within 2 weeks, and cars must be fully completed within 4 months from date of delivery (maximum number of vehicles ordered and delivered are under 12 police vehicles per year)

Decommission old car: Remove all lighting and components from decommissioned vehicle, ready removed parts for installation into new car, and reinstall all factory components removed for upfit parts removal.

UPFIT new car: Install all control modules, router, Pathfinder, and PDU in Cargo Raxx component compartment.

Although pictures below show OEM terminal and connector type connections, they are not required.

Mirror puck lights and running board lighting must be upfit to turn from red/blue to white upon opening doors.

Fabricate bracket and install Tomar Opticom on center of upright and below grille emblem Install one rear headliner red/white dome light and one front red/white dome light for driver operation.

Install front rumbler speakers and brackets.

Install Sierra antenna and run wires down left C pillar to Cargo Raxx compartment.

Install Havis laptop stand.

Install radar with vehicle speed signal and OBDII connector. Install radar front and rear antenna.

Install Axon camera system (includes front camera and prisoner camera).

Install printer on console.

Install ISPERN radio on console (mount module in Cargo Raxx component compartment). Install ISPERN antenna.

Install locking rifle rack.

Install all new upfit parts (all components as listed in the new parts table of this bid).

Federal signal wiring diagrams are below. Programming assistance and programs can be provided, but responsibility will rest on the upfitter to make sure all required light programs work as requested. Warning light patterns must make sense and be the safest option for officer safety.

Front exterior

Grey 8 Pin at Center Console

Pin
Description
Wire Color Vehicle
Wire color UltraStr
Label
3
Front Pattern
BRN/WHT
Lt Green
POS 2
4
Front Pattern
BRN/WHT
Lt Green
POS 2
5
Right Alley
BRN/WHT
Brown
Rt alley
6
Left Alley
BRN/WHT
Brown
Lt alley

Grey 6 Pin at Center Console

Pin
Description
Wire Color

Vehicle Wire color UltraStr

Label

1
Channel 1 Positive
GRN
RED
Twin Pair 1
4
Channel 1 Ground
BLU/GRN
BLK
Twin Pair 1
5
Channel 2 Ground
BLU/GRN
BLK
Twin Pair 2
6
Channel 2 Positive
VIO/GRY
RED
Twin Pair 2

Grey 14 Pin Center Console

Pin
Description
Wire Color Vehicle
Wire color Ultra Strobe
Label/Description
7
Run/Start
VIO/GRN
YEL
IGN: Pathfinder & PDU Ign feed
9
VSS
PUR/GRY
House add
WHT – radar harness to dash
11
B+ feed #3 12A
VIO/GRN
House add
RED – radar harness to dash

White 14 Pin Center Console

Pin
Description
Wire color Vehicle
Wire color Ultra Strobe
Label
1
Wig Wag
OG
White
Mode 3
5
Rear Wig Wag
WHT/GRN
Lt Blue
Spare 1
6
Mirror Trigger
GRY
Green
Pos 2
12
Horn module
GN/WH
Lt Green
Spare 2
13
Horn switch
GN/WH
Purple
P-Kill
14
Mirror Gnd
LT GRN
House add
Gnd for mirror strobes

Programming

Location
Brand, Model
Pattern
Action
Note
Qtr Window
FedSig, Xstream
Split
S2 5-7 secs
Bright, Dim, Low, Bright
Trip80
S1 <1 secs
Bright
Mirror
SignalS Inter
Rand1
W to Gnd 1secs
Bright
Color
W to Gnd 2Secs
Bright, Dim, Off (RedLeft BlueRight)
Rocker
Code 3
-
-
See Wiring Diagram

Rear of unit - Mode 1

Location
Description
Wire color vehicle/ strobe
Wire Color
** Spliced**
Quarter window
trigger
Red
Blue
House add
ground
Blk

Chassis gnd

Tailgate 4 pin
Lt strobe (red)
Wht/Brn – cav 6
Blue
House add
Rt Strobe (blu)
Wht/Vio – cav 1
Tail lamp flasher
Wig Wag
Wht/Grn
Lt Blue
Spare 1 to

Rocker Panels – Mode 2

Pin
Description
Wire color Lighting side
Wire Color Ultra Strobe
*** Spliced***
Alley trigger
white
Lt Brown
L/R Alley
Pattern trigger
red
Lt Green
pos 2
Ground
Black
n/a
Use 6 pin body connector

Left mirror Connector – Mode 2

Pin
Description
Wire color Vehicle
Wire Color Strobe
Notes
9
Left Alley
BRN/GRN
RED/WHT
Male terminal
10
Intersection Trigger
GRY
Red
Male terminal
11
Ground
Lt GRN
Black
Male terminal

**Extend WHT program wire around connector down & secure behind switch bezel (for future reprogram without disassembling door)

Right Mirror Connector – Mode 2

Pin
Description
Wire color Vehicle
Wire Color In-house
Notes
9
Right Alley
BN/YL
RED/WHT
Male terminal
10
Intersection Trigger
GRY
Red
Male terminal
11
Ground
Lt GRN
Black
Male terminal

**Extend WHT program wire around connector down & secure behind switch bezel (for future reprogram without disassembling door)

All wiring from console (dock station, Pathfinder, radar, printer, and radios) will run through middle of vehicle and inside of the Ford 85R rear mounting plate to the Cargo Raxx component compartment.

PATHFINDER HARNESS SHALL BE RUN THROUGH THE MIDDLE OF THE CAR UNDER THE FORD CONSOLE PLATE

COMPONENTS WILL BE ATTACHED AND SECURED TO THE CARGORAXX COMPONENT BOX AND THE CARGORAXX SHELF INSTALLED

NEW PARTS LIST TO INSTALL

401-1228-PREHI, Tomar pre-emption power supply RECT-37SWP-C, Tomar RECT-37SWP-C STROBELAMP sealed unit ECVDMLTAL00, Sound Off LED Dome Light, Universal Mount 6" Round w/ Red LED Night C-HDM-1006, Havis passenger side computer mount BASE ONLY for 2020 Ford Utility ENT2B3RBW, Sound Off Intersector Under Mirror Mount Light Red/Blue/White INTG44, Federal Signal Integrity lightbar 44" HKB-FPIU20-HP, Federal Signal lightbar hook kit for 2020 Ford Utiltiy C-ARM-104. Havis , Arm rest, Trak mount, Large arm rest pad, 10" High, Flip, Height adjustable C3RNRDC-60L-BWRW, Code 3 60" running board light, left side, DC blue/white, red/white C3RNRDC-60R-BWRW, Code 3 60" running board light, right side, DC blue/white, red/white QK0635ITU20, Setina replacement seat with center pull seat belts for 2020 Ford Utility, includes 12VS(required) 1K0574ITU20FR, Setina single prisoner transport system 6VS SPT stationary window for use with full replacement transport partition seat for 2020 Interceptor Utility PF200S17, Federal Signal Pathfinder siren/light controller RBKIT2-COMPACT, Federal Signal Pair of Rumbler® Compact low frequency speakers for use with sirens with integrated Rumbler capability RBC2-FPIU20ND, Federal Signal Rumbler Compact, no drill, (1) passenger side bracket and (1) driver side bracket, Ford Police Interceptor Utility, 2020-2023 PDU-8S, D and R power distribution with high Amp circuits and delay timer SIFMJH-FPIU20-P3, Federal Signal REAR ILS, FSJOIN CUP2-1004, Havis Self-Adjusting Double Cup Holder (Fixed Mount) OBDCABLE20-6, Federal Signal OBD cable for 2025 Ford PIU image4.jpeg image5.jpeg image6.jpeg image7.jpeg image8.jpeg image9.png image10.jpeg image11.png image12.jpeg image13.jpeg image14.jpeg image15.jpeg image16.jpeg image17.jpeg image18.jpeg image19.jpeg image1.emf image2.emf image3.emf

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