(UNCLASS-DISTR C)_324532034 Rev A_CLB Class Ropeguard Connector Cover Cableway_S.pdf

PDF 2 MB Posted Jun 18, 2024

Attached to: NFPC_CLB Cable Guides Federal contract opportunity
Solicitation number: N6449824Q5120
Issued by: Department of the Navy Naval Sea Systems Command

About this file

Written by GovTribe AI · Jun 18, 2024

This document is a government drawing for a Glass Reinforced Plastic (GRP) Ropeguard Connector Cover Cableway. The drawing provides details on the material specifications, dimensional requirements, inspection points, manufacturing processes, and packaging/preservation for this item.

The related federal contract opportunity is a solicitation (N6449824Q5120) issued by the Department of the Navy Naval Sea Systems Command to procure these GRP Cable Guides. The contractor is responsible for providing the required materials, fabricating the items per the drawing, and delivering them by the requested date under a Firm-Fixed-Price contract. Quotes for this opportunity are due by July 17, 2024 at 4:00PM EST.

View the file

Other files for this federal contract opportunity

Other files attached to NFPC_CLB Cable Guides, newest first.
File	Type	Posted
N6449824Q5120.U00001.pdf	PDF	Jul 23, 2024
A8_CDRLs_Certificate of Compliance CLB Cable Guide DWK-EWC.pdf	PDF	Jun 18, 2024
C11_RFQ_N6449824Q5120_CLB Cable Guide.pdf	PDF	Jun 18, 2024
(UNCLASS-DISTR C)_324532037 Rev A_CLB Class Ropeguard Cable Guide_SIGNED SEA05P3.pdf	PDF	Jun 18, 2024
(UNCLASS-DISTR C)_324532036 Rev A_CLB Class Ropeguard Cableway Short_SIGNED SEA0.pdf	PDF	Jun 18, 2024
(UNCLASS-DISTR C)_324532033 Rev A_CLB Class Ropeguard Connector Cover_SIGNED SEA.pdf	PDF	Jun 18, 2024
(UNCLASS-DISTR C)_324532035 Rev A_CLB Class Ropeguard Cableway Long_SIGNED SEA05.pdf	PDF	Jun 18, 2024

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^UNCLASSIFIED4 3 2 1UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED

DATUM INFORMATION TABLEINSPECTION POINT SUMMARY TABLE

DESCRIPTION SHEET-ZONEDATUM

A BASE OF ITEM 1 7-4A

ITEM 1,LENGTH (16.8414)B 7-3AINSPECTION

POINTD DESCRIPTION SHEET-ZONE DTYPE

C ITEM 1, CHANNEL FACE 7-4C

c c

B B

A A

SIZE CAGE NO

D 96169

WBS NAVSEA DRAWING NO REV

SCALE CONTRACTOR DWG NO SHEET

NONE 324532034 2

UNCLASSIFIED^4 3 2 1UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED

TUNCLASSIFIED4 3 2 1UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED

TABLE OF CONTENTS

SHEET NUMBER DESCRIPTION

SHEET 1 TITLE BLOCK / REFERENCES / ISOMETRIC VIEW

SHEET 2 INSPECTION POINT SUMMARY TABLE / DATUM INFORMATION TABLE

SHEET 3 TABLEOF CONTENTSD DSHEET 4 REVISIONS

SHEET 5 LIST OF MATERIALS

SHEET 6 NOTES

SHEET 7 ITEM AY PRIMARY VIEWS

SHEET 8 ITEM AY ELEVATION VIEW AND DETAILS

SHEET 9 ITEM AY VIEWS AND FLANGE NUT SECTION VIEW

SHEET 10 ITEM AY SECTION VIEWS

SHEET 11 ITEM AY CONNECTION DETAILS

c c

B B

A A

SIZE CAGE NO

D 96169

WBS NAVSEA DRAWING NO REV

SCALE CONTRACTOR DWG NO SHEET

NONE 324532034 3

REVISIONS

REV ZONE DESCRIPTION

A ALL INITIAL ISSUE

D D

C C

B B

A A

SIZE CAGE NO

D 96169

WBS NAVSEA DRAWING NO REV

SCALE CONTRACTOR DWG NO SHEET

NONE 324532034 4

LIST OF MATERIALS

ITEM QTY DESCRIPTION MATERIAL MATERIAL SPEC CAGE PART NUMBER WEIGHT REMARKS

AY COVER CABLEWAY INSEPARABLE ASSEMBLY VARIOUS 8.24 CONSISTS OF ITEMS1 THRU 51

1 1 COVER CABLEWAY GRP NEMALI1 8.20 GRADE G-10 OR FR-4, NATURAL COLOR, SEE NOTE 204 2 2 FLANGED NUT,,500-10 ACME PEEK MIL-P-46183 TYPEI 8R302 PN100-10964-15 .02 SEE NOTES 9 AND 205

3 AR SCOTCH WELD EPOXY ADHESIVE EPOXY ADHESIVE OE5S5 DP125-GRAY SEE NOTE 205

D D4 AR EPOXY SEALER EPOXY COATING. HIGH SOLIDS MIL-PRF-22750 TYPE II CLASS H, GRADE A, FLAT GRAY. SEE NOTE 601

5 AR EPOXY THINNER EPOXY REDUCER MIL-DTL-81772 TYPE II SEE NOTE 601

c c

B B

A A

SIZE CAGE NO

D 96169

WBS NAVSEA DRAWING NO REV

SCALE CONTRACTOR DWG NO SHEET

NONE 324532034 5

GENERAL NOTES INSPECTION. TOLERANCE & TEST NOTES

1. THIS DRAWING IS TO BE INTERPRETED IN ACCORDANCE WITH ASME Y14.5-2009. 301. TOLERANCES ARE NOT CUMULATIVE.WHERE TWOOR MORE TOLERANCES CONFLICT THE

CLOSER TOLERANCE SHALL GOVERN.

2. UNLESS OTHERWISE NOTED, ALL DIMENSIONS ARE IN INCHES.

302. A CERTIFICATION PACKAGE IS REQUIRED FOR ACCEPTANCE OF EACH COMPONENT.ALL

CERTIFICATIONS SHALL INCLUDE A NAVSEA SERIAL NUMBER FOR TRACEABILITY, BE ON

COMPANY LETTERHEAD, AND CONTAIN THE NAME, TITLE, AND SIGNATURE OF THE

CERTIFYINGOFFICIAL.ONE COPY OF THE CERTIFICATION PACKAGE SHALL BE PROVIDED

ELECTRONICALLY TO THE BUYER.THECERTIFICATION PACKAGE MUST INCLUDE THE

FOLLOWING:

A) A CERTIFICATE OF CONFORMANCE TO THIS DRAWING OR THE APPLICABLE

PROCUREMENT DOCUMENT.

B) MATERIAL CERTIFICATION OF ITEM 1, ROPEGUARD CONNECTOR COVER CABLEWAY,

INCLUDING RESULTSOF ALL TESTING PER NEMA LI 1-1998 OR LATER.

C) LIST OF ALL APPLICABLE NAVSEA-APPROVEDWAIVERS AND DEVIATIONS.

3. UNLESS OTHERWISE NOTED. ALL WEIGHTS ARE IN POUNDS.D D

4. QUANTITIES ARE GIVEN FOR ONE ASSEMBLY.

ABBREVIATIONS USED IN THE BODY OF AND NOTES OF THIS DRAWING ARE IN

ACCORDANCE WITH ASME Y14.38-2019, EXCEPT AS SHOWN BELOW:

GRP - GLASS REINFORCED PLASTIC

NEMA - NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION

PEEK - POLYETHER ETHER KETONE

SSPC - THE SOCIETY FOR PROTECTIVE COATINGS

MARKING NOTES

IN THE EVENT OF A CONFLICT BETWEEN THE TEXT OF THIS DRAWING AND THE

REFERENCES CITED HEREIN, THE TEXT OF THIS DRAWING TAKES PRECEDENCE.

NOTHING IN THIS DRAWING SHALL SUPERSEDE APPLICABLE LAWS AND REGULATIONS

UNLESS A SPECIFIC EXEMPTIONHAS BEEN OBTAINED.

501. MARKING OF ITEM 1 SHALL BE ENGRAVEDOR VIBRO-ETCHED TO A NOMINAL LETTER

HEIGHT OF.25 AND A DEPTH OF.003 TO.025.MARKING INFORMATION TO INCLUDE NAVSEA

SERIAL NUMBER AND DRAWING NUMBER AND REVISION.SEE SHEET 9, ZONE 1B FOR

MARKING LOCATION.

7. REFERENCE DIMENSIONS ARE SHOWN IN PARENTHESES AND ARE PROVIDED FOR

INFORMATION, BUT ARE NOT NECESSARY FOR PROPER FABRICATION AND INSTALLATION.

THESE DIMENSIONS WILL HAVE NO TOLERANCE AND ARE NOT SUBJECT TO INSPECTION

AND CERTIFICATION.

PRESERVATION AND PACKAGING NOTES

(NOTES 602 AND 603 ONLY APPLY IF SHIPPED SEPARATELY FROM KIT, REFERENCE 1)

c c8. NOTES ON THIS DRAWING ARE DRAWING SPECIFIC. NOTE NUMBERING AND TEXT DO NOT 601.

CONFORM TO ANY PRE-ASSIGNED NOTE NUMBERSOR STANDARD NOTES DATABASE. FOLLOWING FINAL MACHINING, SEAL ALL SURFACES, INCLUDING EDGES. APPLY TWO COATS

OF ITEM 4, EPOXY SEALER, AS FOLLOWS:

A) SURFACE PREPARATION:

I. WIPE THE PART CLEAN USING LINT-FREE RAGS AND ISOPROPYL ALCOHOL

OR A 50/50 VOLUMETRIC MIX OF ISOPROPYL ALCOHOL AND POTABLE WATER

TO ACHIEVE AN SSPC-SP 1 CONDITION IAW SSPC-SP 1, "SOLVENT CLEANING".

ALLOW 30 MINUTES FOR THE SOLVENT TO FLASH OFF PRIOR TO PROCEEDING.

II. HAND ABRADE SURFACES WITH 80-120 GRIT SANDPAPER TO REMOVE SURFACE

GLOSS.CARE SHALL BE EXERCISED SO AS NOT TO DAMAGE THE SURFACE.

III. AFTER ABRADING, RE-CLEAN IN ACCORDANCE WITH NOTE 601.A.I.

B) EPOXY SEALER APPLICATION:

I. ITEM 4, EPOXY SEALER, SHALL BE APPLIED ONLY WHEN THE AMBIENT TEMPERATURE

AND THE TEMPERATURE OF THE PREPARED SURFACE ARE BETWEEN 50 DEGREES

AND 90 DEGREES FAHRENHEIT AND A MINIMUM OF 5 DEGREES FAHRENHEIT ABOVE

THE DEW POINT.THE MAXIMUM RELATIVE HUMIDITY SHALL BE 80 PERCENT.

II. MIX ITEM 4, EPOXY SEALER, AND REDUCE ADMIXED MATERIAL USING ITEM 5,EPOXY

THINNER, IN ACCORDANCE WITH MANUFACTURER'S INSTRUCTIONS.

III. APPLY BASE COAT AND TOP COAT IN ACCORDANCE WITH MANUFACTURER'S

INSTRUCTIONS TO ACHIEVE A TOTAL DRY FILM THICKNESS OF 1.4 TO 2.5 MILS.

ENSURE COMPLETE COVERAGEWITH NO HOLIDAYS, NO DRIPS, NO SAGS, OR NO

RUNS.

IV. ALLOW CURING IAW WITH MANUFACTURER'S INSTRUCTIONS (APPROXIMATELY 7

HOURS TO ACHIEVE DRY HARD).

9. WHEN REFERENCED TO THIS NOTE. ITEM IS A PROCURED COMPONENT WITH NO

ASSOCIATED MONO-DETAIL DRAWING.

QUALITY ASSURANCE NOTES

101. THE QUALITY SYSTEM SHALL MEET ISO 9001:2015 OR LATER EDITION. THE SELLER MAY

SUBSTITUTE AN ALTERNATIVE INSPECTION SYSTEM SUBJECT TO APPROVAL BY NAVSEA

05P3.ISO 9001:2015 DOES NOT APPLY TO PUBLIC NAVY SHIPYARDS WHICHMUST ADHERE

TO NAVSEA TL855-AA-STD-010 (NAVAL SHIPYARDQUALITY PROGRAM MANUAL).

FABRICATION NOTES

201. UNLESS OTHERWISE NOTED:

A) EXTERNAL EDGES SHALL HAVE A RADIUSOF R.01-.03 OR HAVE A CHAMFER.01 TO.03 X 45' ± 10‘

B) INTERNAL CORNERS SHALL HAVE A RADIUS OF R.01 -.03

B B

202. SURFACE SYMBOLS SHALL BE IN ACCORDANCE WITH ASME Y14.36-2018 AND SURFACE

TEXTURE SHALL BE IN ACCORDANCE WITH ASME B46.1-2009.

THE CONTAINER SHALL BE CLEARLY MARKED TO PERMIT THE IDENTIFICATION OF

THE COMPONENT(S) AS FOLLOWS:

A) MANUFACTURE DATE

B) QUANTITY

C) CONTRACT NUMBER

D) DRAWING NUMBER AND REVISION

E) DRAWING TITLE

602.

203. SURFACE ROUGHNESSOF ALL FINAL MACHINED SURFACES SHALL NOT EXCEED

125 MICROINCHES RA.

204. ITEM 1SHALL BE MACHINED FROM A SOLID SHEET OF GRP, IN ACCORDANCE WITH NEMA

LI 1-1998 OR LATER, GRADE G-10 OR FR-4.

205. ITEM 2, FLANGED NUT, SHALL BE INSTALLED IN ITEM 1, ROPEGUARDCONNECTOR COVER

CABLEWAY, USING ITEM 3, EPOXY ADHESIVE.ADHESIVE SHALL BE APPLIED TO THE OUTER 603.

DIAMETER AND BOTTOM FACE OF ITEM 2, FLANGED NUT.ENSURE NO ADHESIVE ENTERS

THE INTERNAL THREADS OF ITEM 2, FLANGED NUT.SURFACES SHALL BE PREPARED AND

ITEM 3, EPOXY ADHESIVE, APPLIED IN ACCORDANCE WITH MANUFACTURER'S

INSTRUCTIONS.ITEM 2, FLANGED NUT, SHALL BE INSTALLED SUCH THAT THE NUT FLANGE

FULLY CONTACTS THE COUNTERSINK IN ITEM 1, ROPEGUARD CONNECTOR COVER

CABLEWAY.REMOVE EXCESS ADHESIVE FROM O.D.OF ITEM 2, FLANGED NUT,ONCE

INSTALLED.SEE PARTIAL SECTION 9-4C.

PACKAGE SUCH THAT EACH COMPONENT IS SECURE AND WILL NOT COME IN CONTACT WITH

OTHER PARTS DURING SHIPMENT.SEE CONTRACT FOR ANY ADDITIONAL PACKAGING

REQUIREMENTS.

A A

SIZE CAGE NO

D 96169

WBS NAVSEA DRAWING NO REV

SCALE CONTRACTOR DWG NO SHEET

NONE 324532034 6

.50 !.02 I -0- I -04 I A | B | .70 ±.02D D1.04 | A | B |

/r \

L i $

.40 ±.02 —\ /.40 ±.02 —1 | -0- |.04|A|B I 0- |.04|A | B

2X FULL R 2X FULL R

SLOT <£

SLOTL

DETAIL 8-3C (8-4A)DETAIL 8-4C (8-4B)

4 PLACES

SCALE 2:1

2 PLACES

SCALE 2:1c c

SIM TO 8-1A [cH

12.50 ±.028 ( 3.25 )(.75)*1 I -0- I -06 IA | B|

SLOT 4.

SLOT tDETAIL 8-4C f“SB SB-

2X 2 3 SLOTL SLOT 4.PART <L/B BSEE NOTE 205

(4.00 ) (4.00)4.250 \ f3.25 ±.02 / SB-SB- S!B S:B- ( 1.75)

(.75 )| 2.000 | L » R.125 ±.020

TRUE R.125 ±.020DETAIL 8-3C

R.125 ±.020

TRUE 4.00 ±.02

SECTION 8-1A (8-2c, 8-4A) -| 7.000 )- -| 7.000 )-

A AVIEW 8-3A (7-4A>VIEW ROTATED 12.3’ CW FOR CLARITY

SIZE CAGE NO

D 96169

WBS NAVSEA DRAWING NO REV

SCALE CONTRACTOR DWG NO SHEET

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