Thermal Shock Tech Specs.pdf

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Solicitation Thermal Shock Chamber
Solicitation number
SP470624Q0045
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This document is a set of technical specifications for a Thermal Shock Chamber to be delivered to the Defense Logistics Agency (DLA) Land and Maritime Product Test Center Division, Electronics Lab in Columbus, Ohio.

The key requirements include: a new, dual zone, vertical lift thermal shock chamber with temperature ranges of +20°C to +200°C (hot chamber) and -70°C to +20°C (cold chamber); temperature control stability of ±1.1°C; load capacities of 10 lbs at +150°C/-65°C and 1 lb at +200°C/-65°C within 15 minutes; load transfer time less than 1 minute; air-cooled compressor condenser; monitoring capabilities; power requirements of 460V/3Ph/60Hz; and dimensions of approximately 40"W x 76"D x 80"H with a 3 cubic foot interior test space. Other requirements address warranty, training, installation, acceptance testing, software licensing, and delivery within 90 days of award.

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SF30_SP470624Q00450001.PDF PDF
SF1449_SP470624Q0045.PDF PDF
Thermal Shock SOW.pdf PDF

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Technical Specifications

Thermal Shock Chamber DLA Land and Maritime Engineering & Technical Support

Directorate

Product Test Center Division, Electronics Lab, VTP

I. The contractor shall complete Thermal Shock Chamber to the Defense Supply Center

Columbus (DSCC), DLA Land and Maritime, Product Test Center Division, Electronics Lab, Columbus, Ohio.

A. Thermal Shock Chamber with the following salient characteristics:

1. Shall be a new, not refurbished dual zone, vertical lift thermal shock chamber.

2. Hot chamber temperature range: minimum of +20 degrees C to +200 degrees C.

3. Cold chamber temperature range: minimum of -70 degrees C to +20 degrees C.

4. Temperature control stability: +/-1.1 degree C after recovery period

5. Load capacity: Must be able to perform MIL-STD-883, Method 1010.8, Test condition C

(+150C/-65C) with a 10 pound load of integrated circuits (average specific heat of .30 to.35 BTU/lb oF) within 15 minutes.

6. Load capacity: Must be able to perform MIL-STD-883, Method 1010.8, Test condition D (+200C/-65C) with a 1 pound load of integrated circuits (average specific heat of .30 to .35 BTU/lb oF) within 15 minutes.

7. Load transfer time less than 1 minute.

8. The compressor condenser must be air cooled; either integral or remote (the additional cost to the government for site preparation for a remote condenser will be factored into the total cost when evaluating proposals).

9. Must have either liquid filled refrigeration gauges or sensors which can be read and monitored by controller.

10. Electrical Power: 460V/3 Ph/60Hz.

11. Exterior: 40” wide x 76” deep x 80” high (approximate).

12. Interior Test Space shall be proportionate: approximately 3 cubic feet.

13. Compressed air requirement for pneumatic transfer carriage must be less than 8 scfm, 110 psig (if pneumatic elevator is used).

14. Transfer basket size: flexible provided useable area is approximately 3 cubic feet.

15. Must include a traveling access port to transfer basket (1 inch diameter minimum).

16. Must include transfer basket shelves or fixturing.

17. The maximum sound level must be less than 80 dBA at a distance of 1 meter from the chamber.

18. Must have a dry air purge system

19. The chamber shall have an interior light and front door with fog free heated window(s).

20. Must have guaranteed DUT soak

21. Must have one window and light in hot chamber (window in cold chamber optional).

22. Must have door safety interlocks.

23. Must have over/under temperature limit controls for chamber and DUT safety.

24. Must have a color touch screen controller with user friendly Windows like environment (a

Watlow F4 controller is not acceptable).

25. Must have capability to download files/data/programs to a computer through a USB, Ethernet or RS232 port.

Thermal Shock Chamber DLA Land and Maritime Engineering & Technical Support

Directorate

Product Test Center Division, Electronics Lab, VTP

B. Other Requirements:

1. Minimum warranty period for parts, labor, and travel is 1 year.

2 Provide three references from labs/companies with installed quoted system.

3. Quoted temperature chamber shall have been on the market in the USA for a minimum of

3 years.

4. The contractor shall have a field service department capable to respond within 48 hours for system repair.

5. The contractor shall have an inventory of spare parts within the USA that can be shipped within 48 hours in the event of system repair.

6. Basic operator training (estimated ½ day) shall be on-site for not more than 5 students.

7. All training materials shall be supplied by the contractor.

8. The contractor will be responsible to remove the system from the shipper’s truck and place the components in their final position.

9. The contractor shall be responsible for installation and start up, which consists of 1) verifying proper wiring of the chamber to the power disconnect box, 2) turn system on, run diagnostics, and verify system operation, 3) demonstrate to PTC personnel the system meets specifications.

10. After installation and prior to acceptance, the system shall be burned-in for 48 hours (not necessarily continuous) and then pass all installation checkout procedures. In the event of a system fault, the system will be repaired and then another 48 hour burn-in is required.

11. Cost for shipping must be included.

12. Cost for initial NIST calibration documentation must be included.

13. The system shall be delivered to:

Defense Supply Center Columbus

Product Testing Center

3990 E. Broad Street

Building 11, Section 7

Columbus, Ohio 43218-3990

Other Requirements:

1. Extended warranty, service and calibration contract for all equipment must be offered.

2. The equipment shall be delivered within 90 days of award.

3. ISO 17025 or NIST calibration certification and data must be included.

4. All software must include permanently licensed, and not be a subscription-based license including calibration verification features.

5. Shipping cost shall be quoted as a separate line item.

6. Contractor shall contact Larry Baas (614-692-9893, larry.baas@dla.mil) or Eric Kelly (614-692-9862, eric.kelly@dla.mil) to schedule the delivery.

Thermal Shock Chamber DLA Land and Maritime Engineering & Technical Support

Directorate

Product Test Center Division, Electronics Lab, VTP

6. Payment of invoices will be accomplished by payment through the Defense Finance and Accounting Service. Invoices will be submitted to the Wide Area Workflow system in accordance with DFARS 252.232-7003 Electronic Submission of Payment

Requests and Receiving Reports and DFARS 252.232-7006 Wide Area Workflow

Payment Instructions within 10 workdays after the conclusion of work performed.

Invoices shall be submitted through Wide Area Workflow (WAWF), See DFARS

Clause 252.232-7006 Wide Area Workflow Payment Instructions for detailed instructions on how to submit invoices.

7. DODAAC: SL0700

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