TDP 2 1051824 REV - HARNESS INSTL ASDC UH-60M.pdf
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- Attached to
- "UPDATE" DRAFT REQUEST FOR PROPOSAL (RFP) A-KITS
- Solicitation number
- W58RGZ-20-R-0063
About this file
This document includes a draft request for proposal for the manufacture of airframe modification kits for the installation of Air Soldier System components onto rotary wing aircraft. Small businesses located in the Huntsville-Decatur-Albertville Combined Statistical Area are invited to bid on an indefinite quantity contract over five years to provide wiring harnesses, mechanical brackets, fasteners, connectors, and kitting of these items. Interested parties must be capable of meeting quality standards including ANSI/ASQ/ISO 9001, ISO 17025, ANSI/J-STD-001 Class 3, IPC-A-610 Class 3, and IPC-A-620 Class 3. Tin whisker mitigation is required per GEIA-STD-0005-2 at control level 2B. Sample technical data packages are provided for a CH-47 AWIS A-kit and UH-60M A-kit 1051772-10. Feedback is requested by July 15, 2020 regarding this draft RFP, with an anticipated official RFP closing date of July 30, 2020. The Product Manager Air Warrior and Army Contracting Command Redstone Arsenal are the relevant agencies.
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DISTRIBUTION STATEMENT D:
EXPORT CONTROL WARNING:
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1051824
-105182481996
NONE
1051824.ai
2013/04/22
J.EAST 2013/04/22
2013/04/22 2013/04/22 2013/04/22
R.DRAKE
B.KECK
D.MELTON
K. WIETER
FA8075-14-D-0025
HARNESS INSTL,
ASDC, UH-60M
1051772
UH-60M
17. ABBREVIATIONS NOT LISTED IN ASME Y14.38:
ASDC - ADVANCED SIGHT AND DISPLAY COMPUTER
CDIU - COMMON DISPLAY INTERFACE UNIT
CP - COPILOT
LSRV - LINE OF SIGHT SERVICE
P - PILOT
QRC - QUICK RELEASE CONNECTOR
16. SAFETY WIRE CONNECTORS J103 AND J104 TO AIRCRAFT STRUCTURE
USING PART NUMBER MS20995C20, IAW NASM33540.
15. INSTALL COVER, ELECTRICAL CONNECTOR
(D38999/32W13R) OVER CP-LSRV-P1 AND P-LSRV-P1, PART OF
HARNESS ASSEMBLIES HDTS-W11 AND HDTS-W10. ATTACH THE ROPE
TO THE HARNESS CLAMP LOCATION. INCREASE TERMINAL LUG HOLE SIZE TO Ø.191-.201.
FINISH: TOUCH UP BARE METAL SURFACES WITH CHEMICAL CONVERSION
COATING IAW MIL-DTL-5541, CLASS 1A USING MATERIAL IAW MIL-DTL-81706.
ONE COAT OF MIL-PRF-23377, TYPE I, CLASS C2 PRIMER. ONE COAT OF
MIL-DTL-53039 PAINT, GRAY, 36321, IAW SAE AMS-STD-595. CARC SYSTEM IAW
MIL-DTL-53072.
REMOVE THIRD RIVET UP FROM BOTTOM OF DOUBLER ON
SUPPORT FLANGE FOR CLOSEOUT ASSEMBLY AT
STA 247.00 LBL/RBL 38.00 WL 244.00. ENLARGE HOLE TO Ø .191-.196.
NOT REQUIRED IF CONNECTORS J103 AND J104 HAD
COMPRESSION EMI FILTERING IN THE CONNECTOR.
11. WET INSTALL FREQUENTLY REMOVED HARDWARE AND THREADED
FASTENERS IAW MIL-STD-7179 USING CORROSION PREVENTIVE
COMPOUND (M81309-B2134A). WET INSTALL INFREQUENTLY
REMOVED HARDWARE AND THREADED FASTENERS IAW
MIL-STD-7179 USING CORROSION PREVENTIVE COMPOUND (M81309-B2134A)
AND CORROSION PREVENTIVE COMPOUND (MIL-PRF-16173 CL II GRADE 4).
10. USE TAPE, INSULATION, ELECTRICAL (AA59163-1II0040) AND
TAPE, INSULATION, ELECTRICAL (W: 0.500 IN T: 0.007 IN) AS REQUIRED
TO BUILD UP EXISTING CONNECTORS.
SUITABLE SUBSTITUTE FOR AS21919WDG CLAMP, LOOP
IS M85052/1 CLAMP, LOOP.
8. SYMBOL INDICATES "SEE DETAIL".
EXAMPLE: MEANS SEE DETAIL AB.
7. AT INSTALLATION, USE TAPE, LACING AND TYING (AA52084-C-3)
TO TIE HARNESSES IN POSITION ALONG ROUTE AS REQUIRED.
6. DEVIATION IN CABLE CLAMP ORIENTATION IS PERMISSIBLE
UP TO 90 DEGREES OF THIS DRAWING.
5. DEVIATIONS IN ROUTING ARE PERMISSIBLE WITHIN 6 INCHES
LEFT OR RIGHT OF THIS DRAWING.
4. DUE TO DIFFERENCES IN AIRCRAFT HARDWARE,
DEVIATION IS PERMISSIBLE USING STANDARD AIRCRAFT
PRACTICES.
3. USE SAE-AS50881 AS A GUIDE WHEN INSTALLING CABLE.
2. THIS DRAWING TO BE USED IN CONJUNCTION WITH
WIRING DIAGRAM 1051810.
1. APPLICABLE STANDARDS/ SPECIFICATIONS:
INTERPRET DRAWING IAW ASME Y14.100-2013.
ABBREVIATIONS AND ACRONYMS IAW Y14.38.
AB
A
M
AW
HARNESS INSTL, ASDC, UH-60M
INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S. SANDERS
9.
2 8 C
3 8 C
4 8 C
12.
13.
14.
PARTS LIST CONTINUED ON SHEET 2
APPROVED
- -10 HARNESS INSTL, ASDC, UH-60M
1 81996 1051817-10 HARNESS ASSY HDTS-W8, UH-60M
1 81996 1051896-10 HARNESS ASSY HDTS-W11
4 81996 1051936-HT 2027-020 TUBING, PLASTIC, SPIRAL WRAP
2 0U583 AN743-12 BRACKET, ANGLE
2 06090 HRHT-3/2 INSULATION SLEEVING, ELECTRICAL
4 06324 600-052 STRAP, TIE DOWN, ELECTRICAL COMPONENTS
40 80205 MS21042-3 NUT, SELF-LOCKING, EXTENDED WASHER
10 80205 MS27039-1-09 SCREW, MACHINE
33 80205 NAS1149D0332K WASHER, FLAT
1 80205 NAS43DD3-56FC SPACER, SLEEVE
3 80205 NAS43DD3-16FC SPACER, SLEEVE
15 80205 MS27039-1-10 SCREW, MACHINE
1 80205 MS27039-1-16 SCREW, MACHINE
1 81996 1051814-10 HARNESS ASSY HDTS-W2, UH-60M
1 81996 1051897-10 HARNESS ASSY HDTS-W10
12.
12.
1 80205 MS27039-1-21 SCREW, MACHINE
5 80205 MS27039-1-20 SCREW, MACHINE
2 80205 MS27039-1-24 SCREW, MACHINE
1 80205 MS27039-1-26 SCREW, MACHINE
5 80205 MS27039-1-28 SCREW, MACHINE
1 80205 MS27039-1-32 SCREW, MACHINE
1 80205 MS27039-1-35 SCREW, MACHINE
2 80205 MS27039-1-38 SCREW MACHINE
2 96906 MS9592-012 BRACKET, ANGLE
2 80205 NAS43DD3-80FC SPACER, SLEEVE
D
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A
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B
A
1051824
-105182481996
NONE
A
FORWARD
UP
(1051830-10) (ASDC-P2)
(ASDC-P4)
(ASDC-P5) EXISTING
(ASDC-P8)
F
E
D
C
B
J
L
K
H
-- -10 HARNESS INSTL, ASDC, UH-60M
1 6 C 3 6
C 3 7
C
2 81349 D38999/32W13R COVER, ELECTRICAL CONNECTOR
AR 80205 MS20995C20 WIRE, NONELECTRICAL
AR 81349 MIL-PRF-16173 CL II GRADE 4 CORROSION PREVENTIVE COMPOUND
AR 0U583 AA59163-1II0040 TAPE, INSULATION, ELECTRICAL
AR 81349 W: 0.500 IN T :0.007 IN TAPE, INSULATION, ELECTRICAL
AR 81349 M81309-B2134A CORROSION PREVENTIVE COMPOUND
AR 58536 AA52084-C-3 TAPE, LACING AND TYING
G
STA 187.00
WL 226.00
LBL 2.00
F
STA 189.00
WL 222.00
LBL 8.00
E
STA 190.00
WL 217.00
LBL 9.00
D
STA 196.00
WL 217.00
LBL 9.00
C
43 11
STA 202.00
WL 218.00
LBL 9.00
B
STA 205.00
WL 215.50
LBL 5.00
J 35
STA 203.00
WL 216.00
RBL 10.00
L
STA 191.00
WL 216.00
RBL 10.00
K
STA 185.00
WL 220.50
RBL 10.00
H
STA 205.00
WL 215.50
RBL 8.00
STA
205.50
STA
162.00
LBL
10.00
WL
226.00
STA
185.00
WL
215.00
RBL
10.00
A
B
G
40 11
6 0U583 AS21919WDG12 CLAMP, LOOP
2 0U583 AS21919WDG03 CLAMP, LOOP
2 0U583 AS21919WDG09 CLAMP, LOOP
8 0U583 AS21919WDG08 CLAMP, LOOP
3 0U583 AS21919WDG10 CLAMP, LOOP
4 0U583 AS21919WDG11 CLAMP, LOOP
1 0U583 AS21919WDG13 CLAMP, LOOP
9 0U583 AS21919WDG14 CLAMP, LOOP
3 0U583 AS21919WDG15 CLAMP, LOOP
9.
9.
9.
9.
9.
9.
9.
9.
9.
9.
9.
9.
9.
2 0U583 AS21919WDG07 CLAMP, LOOP
14 0U583 AS21919WDG20 CLAMP, LOOP
2 0U583 AS21919WDG16 CLAMP, LOOP
3 0U583 AS21919WDG17 CLAMP, LOOP
2 0U583 AS21919WDG18 CLAMP, LOOP
1 0U583 AS21919WDG19 CLAMP, LOOP
6 0U583 AS21919WDG21 CLAMP, LOOP
2 0U583 AS21919WDG22 CLAMP, LOOP
4 0U583 AS21919WDG23 CLAMP, LOOP
5 0U583 AS21919WDG24 CLAMP, LOOP
1 0U583 AS21919WDG25 CLAMP, LOOP
9.
9.
9.
9.
9.
9.
9.
PARTS LIST CONTINUED FROM SHEET 1
15.
16.
INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S. SANDERS
C
A
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B
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1051824
-105182481996
NONE
M
Y
V
W
AD AC
AB
AA
AE
AG
AL
AM
AK
AN
AF
AV
AU
AT
AR
AP
P
N
R T U
AJ
AH
FORWARD
UP
1 6
C
STA
247.00
WL
215.00
LBL
10.00
STA
220.00
2 REF
1 REF
1 REF
2REF
1 REF
REF
STA 245.00
WL 207.00
RBL 29.00
P
STA 245.00
WL 212.00
RBL 25.00
R
31 13
9 STA 244.50
WL 210.00
RBL 17.00
T
31 15
STA 225.00
WL 203.00
LBL 12.00
V
STA 232.00
WL 203.00
LBL 12.00
W
STA 240.00
WL 207.00
LBL 12.00
Y
9 35
U
REF (J104)
50 REF
REF
REF
2X 12.
12.
16.
STA 235.00
WL 203.00
LBL 16.00
AC
STA 235.00
WL 203.00
LBL 10.00
AD
STA 220.00
WL 205.00
LBL 10.00
AE 40
STA 218.00
WL 212.00
LBL 10.00
AF 44
STA 210.00
WL 212.00
LBL 10.00
AG
STA 199.00
WL 212.00
LBL 6.00
AH
STA 197.00
WL 212.00
BL 0.00
AJ
STA 198.00
WL 212.00
RBL 7.00
AL
STA 210.00
WL 212.00
RBL 9.00
AK
STA 218.00
WL 212.00
RBL 8.00
AM
STA 220.00
WL 205.00
RBL 10.00
AN
STA 220.00
WL 206.00
RBL 24.50
AP
STA 219.00
WL 206.00
RBL 14.00
AR
STA 225.00
WL 202.00
RBL 28.00
AT
STA 231.50
WL 203.00
RBL 28.00
AU
STA 239.00
WL 203.00
RBL 27.00
AV
LBL
30.00
RBL
10.00
RBL
30.00
A
B
REF (CP-CDIU-P1)
(J104)REF 1 REF
2 7 C
(P-CDIU-P1)
1 REF (J103)
1(J103) REF
C
2 6 C
D
4 6 B
4 7 C
STA 245.00
WL 211.00
RBL 30.00
N
AB
2X 12.
12.
1 REF (J103)
50 REF
16.
REF
REF
STA 240.00
WL 207.00
LBL 20.00
AA
STRING TIE TO
EXISTING RAIL
C
A
12345
D
C
B
A
1051824
-105182481996
NONE
CT
AW
FORWARD
UP
AY
BC
BD
BE
BF
BG
BK
BH
BJ
BL
BM
BN
BP
BR
BT
BU
BV
CF
CG
CJ
BB
CD
CE
CC
CB
CA
BY
BW
1 6 C
STA
247.00
LBL
10.00
RBL
10.00
2 REF
REF1
1REF
REF
BA
CH
LBL
30.00
WL
207.00
WL
215.00
5 8 C
3 6 D
5 3 C
STA 247.00
WL 245.00
RBL 38.00
AY
STA 254.00
WL 251.00
RBL 40.00
BB
STA 254.00
WL 244.00
RBL 40.00
BC
STA 249.00
WL 236.00
RBL 38.00
BD
STA 251.00
WL 224.00
RBL 37.00
BE
STA 251.00
WL 216.00
RBL 37.00
BF
STA 251.00
WL 209.00
RBL 36.00
BG
STA 247.00
WL 202.00
RBL 25.00
BH
9 10
33 STA 253.00
WL 204.00
RBL 25.00
BJ
STA 247.00
WL 249.00
RBL 48.00
BA
STA 259.00
WL 203.00
RBL 35.00
BK
STA 262.00
WL 204.00
RBL 29.00
BM
STA 260.00
WL 204.00
RBL 24.00
BN
STA 255.00
WL 204.00
LBL 26.00
BR
STA 261.00
WL 204.00
LBL 30.00
BT
STA 261.00
WL 204.00
LBL 35.00
BU
STA 247.00
WL 202.00
LBL 12.00
BP
STA 256.00
WL 217.00
LBL 38.00
BW
STA 253.00
WL 217.00
LBL 38.00
BY
STA 250.00
WL 220.00
LBL 40.00
CA
STA 252.00
WL 222.50
LBL 43.00
CB
STA 251.00
WL 229.00
LBL 42.00
CC
STA 252.00
WL 237.00
LBL 43.00
CD
STA 252.00
WL 243.00
LBL 43.00
CE 40 40
STA 251.00
WL 246.00
LBL 43.00
CF
STA 258.00
WL 210.00
LBL 39.00
BV 30
STA 247.00
WL 245.00
LBL 38.00
CH
STA 247.00
WL 251.00
LBL 43.00
CG
13. 14.
13. 14.
C
D
E
F
(CP-CDIU-P1)
(P-CDIU-P1)
REF 1
2REF
(CP-CDIU-P1)
1REF
REF
(P-CDIU-P1)
3 4 C
5 7 D
5 1 C
STA 262.00
WL 203.00
RBL 34.00
BL
C
A
12345
D
C
B
A
1051824
-105182481996
NONE
ATTACH TO CDIU/AMTU BRACKET
CY
ATTACH TO CDIU/AMTU BRACKET
CW
ATTACH TO ARMORED
WING SUPPORT
CV
VIEW LOOKING OUTBOARD
CT4 6
C
FWD
UP
STA
247.00
WL
251.00
CY
CW
CV
REF
REF
3(P-CDIU-P2)
(P-CDIU-P1)
REF
REF
F
3 REF (P-QDC)
6 8
CCU
ATTACH TO CDIU/AMTU BRACKET
CL
ATTACH TO CDIU/AMTU BRACKET
CK
ATTACH TO ARMORED
WING SUPPORT
CM
VIEW LOOKING OUTBOARD
CJ
FORWARD
UP
STA
247.00
WL
251.00
CK
CL
CM
REF
REF
4 (CP-CDIU-P2)
(CP-CDIU-P1)
REF
REF
E
4(CP-QDC) REF
VIEW LOOKING INBOARD
STA
247.00
FORWARD
UP
WL
251.00
CN6 3
D
CP
J
4(CP-QDC) REF
CR
CN
6 3 D
6 6 C
4 6 C
6 7 C
G
G H
STA 247.00
WL 256.00
LBL 42.00
CP
4 (CP-LSRV-P1) REF
LACING TAPE HARNESS
AND GROUND WIRE
TOGETHER AT THIS POINT
LACING TAPE HARNESS
AND GROUND WIRE
TOGETHER AT THIS POINT
4 7 D
(CP-CDIU-P1)
4 7 D
15.
C
A
12345
D
C
B
A
1051824
-105182481996
NONE
DB
STA 247.00
WL 259.00
LBL 27.00
CR5 5
D
UP
FWD DB
DC
K
REF (CP-QDC)
3 REF (P-QDC)
REF (CP-QDC)
3 REF (P-QDC) DE
STA 247.00
WL 261.00
LBL 11.50
REF
CU
CN 5 6
C
CU
VIEW LOOKING INBOARD
STA
247.00
FORWARD
UP
WL
251.00
DA
K
3 REF (P-QDC)
CR
STA 245.00
WL 261.00
LBL 22.00
DD
STA 247.00
WL 261.00
RBL 22.00
22DG
STA 247.00
WL 259.00
RBL 32.00
DH
STA 247.00
WL 261.00
RBL 14.00
REF
DF
5 1 C
5 5 D
DG
DH
DF
16.0 INCHES
STRAIGHTENED
LENGTH
15.0 INCHES
STRAIGHTENED
LENGTH
H 5 2 C
DE
3(P-LSRV-P1) REF
DC
J
DD
(CO-PILOT CIRCUIT
BREAKER PANEL)
STA 247.00
WL 256.00
RBL 42.00
DA
STA
247.00
STA
247.00
REF (CP-QDC)4
15.
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