TDP 1 WTG00097 REVB MECHANICAL INSTALLATION.PDF

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE

AND DoD CONTRACTORS ONLY FOR ADMINISTRATIVE AND OPERATIONAL USE, 1 AUG 05.

OTHER REQUESTS SHALL BE REFERRED TO PRODUCT MANAGER (PM), AIR WARRIOR (AW),

SFAE-SDR-AW, REDSTONE ARSENAL, AL 35898-5000.

ATTN: PM AIR WARRIOR SFAE-SDR-AW

CURRENT DESIGN ACTIVITY CAGE CODE 81996

U.S. ARMY AVIATION AND MISSILE COMMAND

REDSTONE ARSENAL, ALABAMA 35898

N/A

-003 -001 NOMENCLATURE CAGE CODE IDENTIFYING NO. MATERIAL/SPECIFICATION U/M FIND

NO.

4 4 WASHER, FLAT 80205 NAS1149D0463J NAS1149 EA 14

3 3 WASHER, FLAT REDUCED O.D. 80205 NAS620A10L NAS620 EA 13

REF WINDTALKER ENCRYPTION DEVICE (WED) IAIU 9N770 780-1300-003 EA 12

1 1 INTEGRATED AIRCRAFT INTERFACE UNIT (IAIU) ASSEMBLY 78711 780-1200-001-CF0065-M25 EA 11

1 1 RIGHT ANGLE, SMA FEMALE TO MALE 53919 PE9068 EA 10

3 3 NUT, SELF-LOCKING 80205 MS21042-3 NASM21042 EA 9

3 3 SCREW, HEX HEAD 80205 NAS1801-3-8 NAS1801 EA 8

3 3 WASHER, FLAT 80205 NAS1149D0332K NAS1149 EA 7

10 10 SCREW, CAP, SOCKET HEAD 80205 NAS1351-4-16P NAS1351 EA 6

10 10 WASHER, FLAT 80205 NAS1149D0463K NAS1149 EA 5

10 10 RIVET, SOLID 80205 MS20470AD4-5 NASM20470 EA 4

1 1 BRACKET, OUTBOARD, AWIS, CH-47 1K9E4 WTG00061-001 EA 3

1 1 BRACKET, INBOARD, AWIS, CH-47 1K9E4 WTG00060-001 EA 2

1 1 MOUNTING PLATE ASSY CH-47F 1K9E4 WTG00118-003 EA 1

NOTES:

INTERPRET DRAWING PER ASME Y14.100. 1.

UOS, REMOVE BURRS AND BREAK SHARP EDGES .005 TO .015 R.2.

WET INSTALL SOLID RIVETS PER NASM47196 USING EPOXY POLYAMIDE PRIME PER3.

MIL-PRF-23377 TYPE I.

INSTALL FASTENERS PER NASM1515.4.

UOS, TORQUE FASTENERS ABOVE RUNNING TORQUE TO VALUES IDENTIFIED BELOW:5.

#1/4-28 FASTENERS -- 50-70 IN-LBS

#10-32 FASTENERS -- 20-25 IN-LBS

TEMPORARILY ASSEMBLE OUTBOARD BRACKET TO MOUNTING PLATE ASSY USING6.

PROVIDED HARDWARE. USING DIMENSION SHOWN, LOCATE TEMPORARY

ASSEMBLY AND TRANSFER PILOT HOLES IN BRACKETS ALONG STRINGER AT RBL 42.

MATCH DRILL AND TEMPORARILY INSTALL ASSEMBLY ONTO STRINGER. MAKE SURE

THE MOUNTING PLATE ASSEMBLY IS SQUARE TO STA 160. TEMPORARILY

ASSEMBLE INBOARD BRACKET TO MOUNTING PLATE ASSY USING PROVIDED

HARDWARE. ALIGN WITH MOUNTING PLATE ASSY AND TRANSFER EXISTING HOLES

ALONG STRINGER AT RBL 30.25. REMOVE TEMPORARY INSTALL AND BENCH

PREPARE PARTS FOR PERMANENT INSTALLATION. NOTE: IF PRESENT, REMOVE

SELF LOCKING NUTPLATE ALONG STRINGER AT RBL 42 STA 170 AND DISPOSE OF

PER LOCAL PROCEDURES.

BURNISH FAYING ON AIRCRAFT TO BARE METAL. CHEMICAL CONVERSION COAT7.

PER MIL-DTL-5541, CLASS 3. APPLY ADHESION PROMOTER PR-182 (INCLUDED IN

SEALANT KIT) TO PREVIOUSLY TREATED SURFACES AND ALLOW TO DRY FOR 30

MINUTES. DURING INSTALLATION OF BRACKETS, APPLY SEALANT PR-2200 B-1 (NSN

8030-01-476-2407) PER MANUFACTURER SPECIFICATIONS TO FAYING SURFACE.

ELECTRICAL BONDING PER MIL-STD-464, CLASS R, 2.5 MILLIOHMS MAX BETWEEN

PART AND AIRCRAFT GROUND.

ELECTRICAL BONDING PER ADS-37A-PRF, 2.5 MILLIOHMS MAX BETWEEN PART AND8.

AIRCRAFT GROUND AT LOCATIONS IDENTIFIED.

GOVERNMENT FURNISHED EQUIPMENT (GFE) DO NOT PROCURE. 1 QTY PART9.

NUMBER 780-1300-001 IS CALLED OUT IN THE BOM AS REFERENCE ONLY FOR

PROVISIONING PURPOSES.

INSTALL ADAPTER WITH ANTENNA IN POSITION APPROXIMATELY AS SHOWN.10.

ANTENNA MUST CLEAR CEILING BLANKET MODIFICATION. ANTENNA MAY BE

ADJUSTED FOR BEST FIT AND/OR RECEPTION.

PACKAGE CONTENTS HEREIN AND IDENTIFY PER MIL-STD-130, METHOD PACKAGE.11.

PART MARK AS FOLLOWS:

1K9E4ASSYWTG00097-XXX MECHANICAL INSTALLATION (-XXX INDICATES DASH

NUMBER)

MFR CAGE CODE(IF DIFFERENT THAN DESIGN ENTITY)

PART NUMBER, WTG00097-XXX (-XXX INDICATES DASH NUMBER), FOR PLANNING12.

PURPOSES ONLY. NO PART MARK REQUIRED.

REVISIONS

REV. DESCRIPTION DATE APPROVED

- BASELINE PER WTIECP-0100 ECN-007904 04/26/2012 M. CELLARIUS

A WTIECP-0117 NOR/ECN-007977 11/26/2012 M. CELLARIUS

B WTIECP-0126 NOR/ECN-008036 06/26/2014 M. CELLARIUS

± 1 DEGN/A

DESIGNED BY

07-2010

WESTWIND HUNTSVILLE AL

09-2010

07-2010

M. CELLARIUS

A. JONES

R. HALL

CH-47FWTG00093

TITLE

W911W6-08-D-0010

FINISH:

1:25

.X ± .1

CAGE

WTG00097

1234567

7 6 5 4 3 2 1

NEXT ASSEMBLY USED ON

.XXX ± .010

.XX ± .03

FRACTIONS DECIMALS ANGLES

DIMENSIONS ARE IN INCHES-TOLERANCES ON:

UNLESS OTHERWISE SPECIFIED

ENGINEERING APPROVAL

CHECKED

DRAWN BY

DATE

REV.

5OF1SHEET

D

DRAWING NO.

CAD FILE:

SIZE

SCALE

CONTRACT NO.

D

C

B

A

A

B

C

D

WTG00097

MECHANICAL INSTALLATION

B

MECHANICAL INSTALLATION

± 1 DEGN/A

DESIGNED BY

07-2010R. HALL

WESTWIND HUNTSVILLE AL

09-2010

09-2010

07-2010

M. CELLARIUS

A. JONES

R. HALL

CH-47FWTG00093

TITLE

W911W6-08-D-0010

FINISH:

1:25 1K9E4

.X ± .1

CAGE

WTG00097

1234567

7 6 5 4 3 2 1

NEXT ASSEMBLY USED ON

APPLICATION

.XXX ± .010

.XX ± .03

FRACTIONS DECIMALS ANGLES

DIMENSIONS ARE IN INCHES-TOLERANCES ON:

UNLESS OTHERWISE SPECIFIED

ENGINEERING APPROVAL

CHECKED

DRAWN BY

DATE

REV.

5OF1SHEET

D

DRAWING NO.

CAD FILE:

SIZE

SCALE

CONTRACT NO.

D

C

B

A

A

B

C

R. HALL

-001 MECHANICAL INSTALLATION

-003 WED INSTALLATION

6B-5

5B-2

A

A

A

J

J

C

B

A

A

B

C

D

SCALE

SIZE

CAD FILE:

DRAWING NO.

D

SHEET 2 OF 5

REV.

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1K9E4 1:1

B

WTG00097

REFREF

REF

SCALE 2 : 1

DETAIL D

7 13

9 REF

.17

DETAIL E

SCALE 2 : 1

.15

D

E

6A-4

SECTION A-A

4A-3

STA 178

UP

LOOKING FWD FROM

2D-1

OUTBD

30.25

RBL

RBL

6C-3

2C-3

WL

2B-4

G

G

H

H

F

F

C

C

5.13±.05

4B-2SECTION C-C

AFT

UP

VIEW ROTATED FOR CLARITY

LOOKING OUTBD

HEAD NS

10X

34STA

HEAD NS

SECTION B-B

AFT

UP

VIEW ROTATED FOR CLARITY

LOOKING OUTBD

76D-2

3X

SEE DETAIL D

2 8

SEE VIEW H-H

SCALE 2 : 1

DETAIL J

TYP 4 PL

REF14

REF5

REF

A

J

VIEW ROTATED FOR CLARITY

LOOKING UP AND INBD

SECTION F-F

FWD

UP

104A-2

D

C

B

A

A

B

C

D

SCALE

SIZE

CAD FILE:

DRAWING NO.

D

SHEET 3 OF 5

REV.

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C

B

A

A

B

C

D

SCALE

SIZE

CAD FILE:

DRAWING NO.

D

SHEET 4 OF 5

REV.

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CAGE

1K9E4 1:1

B

WTG00097

LOOKING UP AT INSTALL

VIEW H-H

-003 ONLY

165.13

STA

VIEW G-G

6X

LOOKING UP AT INSTALL

AFT

DOWN

RBL

30.25

3A-2

SEE DETAIL J8

VIEW H-H

4X

LOOKING UP AT INSTALL

3A-2

A

OUTBD

SECTION J-J

UP

RBL

30.25

LOOKING AFT FROM STA 162

WL

2D-1

D

C

B

A

A

B

C

D

SCALE

SIZE

CAD FILE:

DRAWING NO.

D

SHEET 5 OF 5

REV.

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1K9E4 1:1