T96 60 01D7 Line Striping Truck August 2021.docx

State of Illinois Department of Transportation Bureau of Business Services Specifications for Tandem Axle, Air Atomizing Zero Pressure, Line Striping Truck With Combination Center and Edge Line Capability August 2021 This specification is designed to aid the Department of Transportation in the purchase of efficient and dependable self-propelled combination center-edge line highway striping machine capable of applying heated or cold water-based traffic paints. The details of the design of the equipment are to be agreed upon by the State and the successful bidder before work is started on the machine. Maximum estimated loaded weight of machine and truck shall not exceed 66,000 lbs.

Requirements of the Bidders:

All bidders are expected to quote upon a new manufacturer's current model year or newer standard cab-over model truck complete with all standard equipment plus any optional or special equipment required meeting the following specifications. All specified accessories and attachments mounted on the truck when delivered and as described in the attached specifications. Deviations from these requirements in efforts to obtain extremely low prices will not be acceptable.

Each bidder shall submit with his bid descriptive literature and specifications describing all the equipment and options proposed. This information shall be clearly marked to indicate the make, model, and accessories proposed to be furnished.

Bidders quoting on equipment may be required to submit prior to award, written proof of the following:

1. The manufacturer of the equipment proposed has been actively involved in the manufacture of the equipment called for in the Proposal for a period of not less than 5 years.

2. Parts and service for the equipment proposed are readily available within the State of Illinois.

It is the responsibility of each bidder to complete and return this questionnaire with the bid.

Bidders are advised to carefully read these specifications as changes have been made since the last solicitation issue.

Unless otherwise specified, the proposed equipment shall be complete in all parts and ready for immediate use upon delivery.

Proposed with this bid:

The Illinois Department of Transportation reserves the right to waive minor informalities, deficiencies or technical variances which by their nature are restrictive to a given manufacturer, if in its’ judgement, it would be in the best interest of the State to do so and it would not prejudice the rights of other bidders.

Serviceability will be a factor in award. Successful bidder shall either be able to provide service after purchase or shall indicate other qualified service facilities able to service equipment, within a reasonable period of time at agency locations. Bidder shall provide documentation and enumerating service locations. A Review of the bidder's ability to provide prompt parts and service to the State of Illinois and in particular to the delivery location, will be considered in determining award.

Bids will only be accepted from established manufacturers or their authorized dealers. Any dealer submitting a bid hereby guarantees that it is an authorized dealer of the manufacturer and that the manufacturer has agreed to supply the dealer with all quantities of products required by the dealer in fulfillment of its obligations under any resultant contract with the State. Bidder must submit authorized dealer letter upon request.

Warranty:

Unless otherwise specified, Manufacturers’ standard warranty shall be provided. Bidder shall attach copies of warranty with their bid. Warranty shall commence at the Illinois Department of Transportation in-service date. If any equipment fails to conform to the warranties during the applicable warranty period, the Vendor or Manufacturer will adjust, repair or replace the equipment at no charge to the Department as soon as possible upon notice from the Department. Equipment shall be repaired on-site and will be performed at no additional cost to the Department.

The Vendor may provide or perform warranty service at a dealer location within the Districts geographic region if on-site repair is not possible. Vendor shall facilitate pickup and delivery of equipment at Vendor's cost if warranty repair(s) are made off-site during the warranty period. The contract Vendor is responsible for any failure of their allied or sub-contractors’ fulfillment of said warranties. Failure to provide this service shall result in a “Complaint to Vendor” that could affect future bid awards.

Delivery:

It will be the responsibility of the successful vendor to guarantee delivery within the quoted time and to require allied manufacturers or suppliers to complete the installation of auxiliary equipment in accordance with the quoted delivery time.

Failure to comply with the quoted delivery time because of delays resulting from the inability of suppliers of allied equipment such as bodies, snowplows, spreaders, etc., may be reason to refuse to consider similar items from those suppliers on future bids.

All equipment provided by the Vendor and the sub-contractor(s) shall be fully operational when delivery is made. Any noted defects at the time of delivery shall be addressed by Vendor in the first 30 days of in-service.

Bidder/Vendor acknowledges the requirements above. Yes |_| No |_|

Note: If the equipment proposed exceeds the minimums called for in the specification please do not mark NO. Mark Yes and explain with a short comment on how it exceeds.

I. Chassis:

Capacity:

Tilt –Cab, Tandem axle chassis rated at 66,000Lbs. total G.V.W.R. weight rating minimum.

G.A.W.R. - Front - 20,000 Lbs. minimum.

G.A.W.R. - Rear - 46,000Lbs. minimum.

Cab-to-Center of Trunnion Dimension (C.T.):

170 inches minimum or as required by the installer.

Note: Exact dimension (to optimize weight distribution) shall be discussed with the body mounting contractor and IDOT prior to the chassis being ordered.

Frame:

Straight channel with a section modulus 20.0" or as required meeting the RBM specified.

Resistance to Bending Moment: 3,000,000 minimum for entire length of frame.

Front Axle & Front Suspension:

Front Axle:

Single I-beam type rated at 20,000 Lbs. minimum.

Front Suspension:

Semi elliptic springs, leaf type, or two stage type with a total capacity at ground of 20,000 Lbs. minimum.

Brakes:

Shall be standard manufacturer’s heavy-duty, full air with two reserve tanks. Dust shields shall be included.

Complies: |_| Yes |_| No The effective lining area as required for GVWR and GAWR ratings Complies: |_| Yes |_| No

Brake Accessories:

Automatic reservoir drain valve. Bendix DV-2, Meritor or equal.

Component:

Automatic slack adjusters, shall be stroke sensing style, front and rear shall be Haldex/Eaton, Gunite, Meritor or equivalent.

Component:

Air Dryer - Bendix AD-IP, Meritor or equivalent with heater.

The effective lining area as required for GVWR and GAWR ratings Complies: |_| Yes |_| No Air Horn:

Manufacturer’s standard operator controlled air horn(s) with snow shields (if required).

Complies: |_| Yes |_| No Note: Air horn mounting shall not interfere with the light bar mounting by the body company. Under hood mounting is acceptable.

Air Compressor:

The compressor for the air brake system shall provide a minimum of 18.7 CFM capacity.

Emergency Brake:

Type - Air operated with cab control emergency air supply valve and remote air reservoir. Audible alarm shall sound if driver’s door opens and brake is not applied.

Complies: |_| Yes |_| No Power Steering:

The steering for this vehicle shall be through dual power units for each front wheel.

Complies: |_| Yes |_| No

Steering Wheel:

Maximum diameter 18" with tilt and telescopic adjustment features if available.

Complies: |_| Yes |_| No Exhaust System:

Muffler as required to meet emissions. Vertical exhaust pipe(s) and heat guard(s).

Complies: |_| Yes |_| No Electrical System:

Type - 12 volt, negative ground.

Complies: |_| Yes |_| No Alternator:

Type - Heavy-duty, low speed, cut-in with transistorized voltage regulator.

Ampere Rating - 160 ampere Minimum.

Batteries:

Shall be a long life, maintenance-free. SAE Cold Cranking Ampere Rating (CCA). It must meet or exceed engine manufacturer's requirements at 0o F.

The battery container must include both a battery disconnect lever (or method) and a separate “jump” start stud.

Electrical Circuit Protection:

General Requirements:

Circuit breakers - Manual reset breakers should be used in place of fuses whenever possible.

Rating - As required for adequate electrical protection. Shall not reset until overload has been corrected.

Complies: |_| Yes |_| No

Special Accessory Wiring Relay:

Requirements: A constant-duty solenoid type relay, Bosch 0332-0020115 or truck manufacturer’s equivalent shall be provided to remove specified accessory circuits from the ignition key switch to prevent switch overloads, yet retaining key switch on-off control.

Relay Capacity - 65 ampere minimum, constant-duty.

Circuits Controlled through Relay -

Accessible terminals shall also be available for controlling additional IDOT installed electrical equipment.

Component:

Standard Lights:

Headlights with High/Low Beams:

Type - Sealed beam, 2 or 4 elements. The lights shall be activated at low voltage with the ignition with an operator controlled override.

Location - Standard production location.

Lens color - Clear.

Control - Combination light control switch with floor or turn signal-mounted dimmer control.

Complies: |_| Yes |_| No LED Combination Tail/Stop and Rear Signal:

Type - Dual combination Class A, sealed, shock mounted, Location - Rear of truck chassis.

Lens color - Red.

Taillight control - Combination light control switch.

Brake light control - Brake control.

Turn signal control - Turn signal control switch and 4-way hazard warning switch.

Complies: |_| Yes |_| No LED Front Turn Signal and Parking Lights:

Location - Front fenders.

Lens color - Front - Amber.

Parking light control - Combination light control switch.

Turn signal control - Turn signal control switch and 4-way hazard warning switch.

Complies: |_| Yes |_| No |_| Not Available LED Backup Lights:

Type - Single, sealed, Lens color - Clear or white.

Control - Transmission selector control.

Complies: |_| Yes |_| No

LED License Plate Lamp:

Type - Sealed, Truck-Lite 15 Series, Grote SuperNova or equal.

Lens color - Clear.

Control - Combination light control switch.

Complies: |_| Yes |_| No LED Cab Clearance Lights:

Location - Outer front edge of cab top.

Lens color - Amber.

Control - Combination light control switch.

Complies: |_| Yes |_| No LED Cab-Mounted Identification Lights:

Location - Center front of cab top on approximately 6" spacing.

Lens color – Amber.

Control - Combination light control switch.

Complies: |_| Yes |_| No LED Rear Identification Lights (3-Bar):

Type - Three, single-face, reflectorized, sealed, and shock mounted - closed back with grommet or surface mount Location - Rear of chassis.

Lens color - Red.

Control - Combination light control switch.

Complies: |_| Yes |_| No LED Auxiliary Lighting:

Type – Two (2) rear mounted PAR 36 flood/work spot lights with cab mounted switch.

Lens color – clear Location – front of operators cabin, lighting the platform Complies: |_| Yes |_| No LED Warning Light Bar:

Type - 72" bar type approximately 3” high and 10” deep with amber LED lights aimed to the front, side, and rear including two white LED work/flood lights aimed to the rear.

Location - Mounted to the drip molding of the cab. Standard aluminum mounting brackets shall be furnished.

Lens color – Clear / Hard Coated for UV protection The lenses covering the rear facing LED work/flood lights shall be clear.

Control - Special circuit and switches located in a panel in the cab, power supplies for the strobe lights mounted in the cab.

Component:

LED Warning Lights:

Type – Four (4) 4-5/16”H x 6-3/4”W x 1-3/8”D warning lights. The warning lights shall incorporate Linear Super-LED and Smart technology. Each light head shall be populated with a minimum of (18) amber and (18) white Super LED’s and be covered with a clear optic hardened automotive lens. The lens shall seal against moisture, dust and other environmental conditions. The light pc board shall be conformal coated and mounted in the light base. The light head shall include approximately 160 different flash patterns.

Location – Rear of operators cabin or platform Complies: |_| Yes |_| No

Four (4) Super-LED amber warning lights mounted on the outside rear and side corners of platform/body and two (2) Super-LED amber warning lights mounted on the front grille. Switches for the operation shall be in the specified switch panel.

Complies: |_| Yes |_| No Two (2) 360° Amber LED Micro Strobes, one (1) each on top, left and right side of operators cabin towards front of cabin.

Complies: |_| Yes |_| No Safety/Warning Light Control System:

The control system shall feature situation-based integration with scene specific functions utilizing various vehicle components and signals. The control system shall be able to control and vary voltage and lighting patterns to reduce night glare depending on operational conditions. The control system at a minimum shall include the following:

· Can Bus Technology

· Remote Connectivity

· Firmware Updates

· 17 inputs

· 23 outputs

· Remote vehicle to vehicle synchronization Complies: |_| Yes |_| No Component:

Reflectors As required by Illinois State and Federal laws.

4-Way and Signal Flasher:

Type - Heavy-duty, minimum capacity, as required to continuously operate all chassis and body mounted turn signal lamps simultaneously.

Complies: |_| Yes |_| No Backup Alarm:

Type - Electric, Preco 1040, Whelen or equivalent.

Sound level - self adjusting 87 to 112 measured at 4’.

Location - Inside of frame near the rear of the chassis.

Wiring - Continuous to the backup light terminal of the special junction box described herein.

Component:

Engine:

Type: Current production diesel engine, minimum 11 liter, liquid cooled, Turbo-charged, air to air cooled Minimum 400 Horsepower, Minimum Peak Torque of 1,650 ft. /lbs. @ 1,100 to 1,500 RPM

Engine Accessories:

Air Filter - Dry type – Dual element or element with pre cleaner and shall include an in dash air cleaner restriction indicator.

Complies: |_| Yes |_| No Coolant Filter - Replaceable "spin-on" type.

Oil Filter - Removable cartridge mounted on the engine block.

Complies: |_| Yes |_| No A combination fuel moisture separator and fuel heater with heater and coolant thermostat and water shutoff valve. Racor Model 6400, Davco Fuel Pro 382 or equal.

Component:

In-Block Type Engine Heater - 110 volt with receptacle mounted under the driver’s door, on the front bumper or other suitable location approved by the Department of Transportation.

Cooling Systems:

Capacity - As needed for continuous low-gear operation with loads of rated capacity. Radiator must be front-to-back style with minimum 1,200 sq. in. of surface area.

Complies: |_| Yes |_| No Coolant shall be “long-life” type anti-freeze requiring minimal maintenance.

Complies: |_| Yes |_| No The cooling fan shall be a rear tethered, air controlled, ON/OFF style, activated by coolant temperature with a manual, operator controlled over-ride. Horton Drivemaster, Borg Warner or equivalent.

Component:

Transmission:

Shall be an Allison 4000RDS series automatic with P.T.O. opening if required by manufacturer.

The operating ranges shall include - 1, 2, 3, 4, 5, 6, neutral, and reverse. The truck shall be equipped with an external transmission fluid cooler (separate from the radiator). The transmission controller (ECM) shall be interior cab mounted.

Note: The normal use for this truck is to stripe pavements at an average speed of 12 to 22 MPH. The truck will be operated for extended periods to perform this function. All transmission default settings, mechanical torque converter lock options shall be reviewed with IDOT representatives and the successful bidder prior to ordering chassis.

Component:

Selector:

Control with lighted position indicator. Indicator must clearly indicate all ranges as listed above.

Complies: |_| Yes |_| No Transmission Oil Filter:

Shall be an internal element style. The fill tube shall be mounted on the passenger side of the transmission.

Complies: |_| Yes |_| No P.T.O. Opening:

Two accessible SAE ten-bolt engine driven openings one on each side of the transmission case if required by manufacturer.

Complies: |_| Yes |_| No Required Instruction Plate Location:

Dashboard or left door in clear view of the driver.

Complies: |_| Yes |_| No Rear Axle & Rear Suspension:

Tandem axle, Single speed with operator controlled, dash mounted, power divider lock and a capacity at ground of 46,000 Lbs. minimum.

Complies: |_| Yes |_| No Axle Ratio - As required for a top road speed of at least 70 MPH.

Note: Axle ratio will be discussed with the successful bidder prior to production. Only manufacturer’s standard production ratios will be considered as alternatives.

Rear Suspension:

The rear suspension shall be an air-ride suspension with operator controlled dump valve design from Hendrickson, Ridewell or Department of Transportation approved equal. The construction and configuration will be per manufacturer's recommendations. Total capacity at ground shall be 46,000 lbs. minimum.

The system shall include manual dump valve and angle or capacity indicator.

Complies: |_| Yes |_| No Fuel Tank(s):

Minimum capacity 80 gal. aluminum tank(s), mounted on side of the frame.

The tank shall be lettered with "ULTRA LOW SULFUR DIESEL FUEL ONLY". Letters to be a minimum of 1-inch high, block type. If the truck is equipped with a DEF/Urea tank it shall be clearly labeled as such.

Complies: |_| Yes |_| No Front Wheels & Front Tires:

Wheels shall be single, cast spoke, or disc style 12.25 DC wide with oil type seals.

Complies: |_| Yes |_| No Front Tires:

Tubeless, radial, over-the-road type truck tire.

Size – 425/65R22.5, (20 ply) load range L or as needed to meet GVWR

Rear Wheels & Rear Tires:

Wheels shall be dual, cast spoke, or disc style 8.25 DC wide with oil style wheel seals.

Complies: |_| Yes |_| No Rear Tires:

Tubeless, radial, non-directional, drive tire designed primarily for on highway use.

Size - 11R22.5, Load Range H (16 ply) or as needed to meet GVWR

Cab:

Cab over, Tilt-Style, manufacturer's current production standard, all-weather, insulated, with cloth or vinyl headliner, ventilated with all metal portions treated with rust or corrosion prohibitive material. Chassis manufactures standard fireproof insulation must be provided on underside of cab, under feet, seat, and over engine area.

Complies: |_| Yes |_| No Convenience Items:

12 Volt Power point/USB Dome light Arm rests Dual sun visors Interior grab handles with high visibility color or marking. (i.e. Safety Yellow) Exterior grab handle with anti-slip feature (driver’s side) Power windows Power locks Two ignition keys

Front Wheel Splash Guards:

Flexible rubber hanging type splash guards shall cover cab wheel lip and be hung from lower rear of the front wheel opening.

Complies: |_| Yes |_| No Paint/Finish:

Color - Lime Yellow complying with Axalta/DuPont No. 7744 alternate formula number 1 or equal.

Areas Painted – Cab, body and bumpers shall be painted Lime Yellow. Frame, wheels, and running gear shall be painted manufacturer's standard colors. The aluminum rear fenders and all stainless steel items to include tanks, piping, and supports are to be left unpainted in natural manufactured form.

Rust/Corrosion/Oxidation Proofing:

Type – High Performance solvent based coatings to provide protection against moisture, salt and alkalis.

Method of application - Standard commercial procedures meeting GSA specification A-A-59295, ASTM B-117 Salt spray test and SAE J2334 lab test. (1,000 hrs.min.) Note: Exterior coating color shall be black.

Areas of truck cab to be covered:

Complete underside of cab (All Manufacturers) All areas of the truck cab listed below shall be covered unless these areas are made of fiberglass, high strength composite or other rust, corrosion or oxidation proof material.

Inside door panels Inside door posts Inside rocker panels Under cab roof (inside cab head liner) Inside of cab rear wall Inside light wells Inside fender wells

Areas of platform body to be coated:

Underside of body Complies: |_| Yes |_| No

Seats, Seat Belts, & Reels:

Driver and passenger (2) high-back, cloth covered air suspension seats with arm rests and adjustable lumbar support.

Complies: |_| Yes |_| No Component:

Note: Seat belts with shoulder harness and retractors shall be provided for the driver and passenger locations. All metal-to-metal fasteners shall meet Federal Motor Vehicle Safety Standards.

All seat belts shall be manufacturer’s high visibility color. (i.e. Blaze Orange)

Instruments and Warning Systems:

The following instruments and warning systems shall be furnished:

1. Speedometer

2. Odometer

3. Tachometer

4. Voltmeter

5. Fuel gauge

6. DEF/Urea gauge if equipped

7. Hour meter Must be oil pressure activated or an electric model activated by engine RPM.

8. Engine-coolant temperature gauge

9. Air pressure gauge

10. Engine oil pressure gauge

11. Transmission temperature gauge

12. Engine air filter restriction

Air Conditioning:

Manufacturer’s standard air conditioning and controls. The unit provided must be capable of circulation of cab air only.

Complies: |_| Yes |_| No Radio:

Factory installed, standard AM-FM with Bluetooth.

Complies: |_| Yes |_| No

Rear View Mirrors:

Type - Dual, power outside, rear vision with adjustable convex inserts.

Glass mounting - Frame mounted.

Size - Approximately ±16" high, 7" wide minimum.

Adjustment - Vertical and horizontal.

Complies: |_| Yes |_| No Rear View / Back Up Camera System with Integrated Rear Sensors:

· 7” Color Monitor Displays Camera and Distance to Obstacles

· System Provides Visual and Audible Alert from Obstacles

· Waterproof and heated Backup Camera (IP69K) with Infra-Red Night Vision

· View displayed as seen (not mirror image)

· Aircraft grade cable connectors

· Built in Display Speaker and Camera Mic Complies: |_| Yes |_| No Component:

Heater & Defroster:

Heavy-duty, hot water, fresh air type with all controls for effective heating and/or defrosting under cold weather conditions.

Complies: |_| Yes |_| No Windshield Wipers:

Type - Dual, heavy-duty, electric, two-speed windshield wipers with intermittent speed control.

Bumpers:

(See striper specifications.)

Chassis Accessories:

The truck shall be equipped with a speed control which, when actuated, will automatically maintain a constant speed (plus or minus 1 M.P.H.). The speed control shall maintain speeds for highway use as well as low speeds (down to 8 mph) for the striping functions. Programming of Factory ECM and Cruise control is acceptable.

Complies: |_| Yes |_| No Component:

The overall height of the striper must not exceed 11'-6" when empty.

Complies: |_| Yes |_| No A digital speedometer shall be mounted in the chassis cab for the driver to read vehicle speed. It shall be located so the driver can observe his speed and the pointer for accurate operation of the truck.

Complies: |_| Yes |_| No

Important Information Regarding the Mounting and Installation of Body Installers Components:

The Department of Transportation is aware that various truck cab-chassis configurations and engine types will greatly influence the location of required component equipment. For these reasons, the Department does not specify specific locations for the various components; however, it does reserve the right to approve the location of all component equipment. The Department may request the successful bidder to participate in meeting with the receiving district to review the component’s location and method of installation. This meeting will be held prior to beginning assembly.

II. Special Truck Wiring:

General Requirements:

1. All lights and backup alarm shall have a common ground lead returning to the in-cab junction box through the special junction boxes. The ground shall be a buss located in the control console with a #4 strap run to truck batteries. All body company wiring shall originate from this console, and be grounded from this source.

Note: All ground wires in Special Body Wiring harnesses are to be #10 gauge.

2. All body mounted lights, wiring, and junction boxes shall combine to form a sealed waterproof system similar to Truck-Lite's "Super System" for commercial vehicles, utilizing standard production wiring harnesses where practical.

3. Locations and installations of all wiring, including special junction boxes, are subject to approval from the Department of Transportation.

4. The successful bidder shall furnish a simple wiring diagram of the special wiring installation to each engineer at each of the delivery destinations.

5. All lamp connections and all junction box post connections shall be treated with a corrosion inhibitor. Two ground straps of #4 battery cables with eyelets shall be run from a stud welded to the body longitudinal member and bolted to a clean suitable locations on opposite sides of the truck frame.

Complies: |_| Yes |_| No III. Platform Body:

An all-steel platform shall be constructed of safety tread plate, approximately 24' in length and not more than 96" in width.

The platform shall be supported by cross members with maximum spacing of 16".

Complies: |_| Yes |_| No No cross member shall be cut unless sufficient additional support is provided. The two sills supporting the cross members shall be approximately 6" / structural channels.

Complies: |_| Yes |_| No If the rear section of the truck frame requires more than 4'-0" of platform body sill to be unsupported, reinforcement of the sill is required, beginning not less than 30" ahead of truck frame and shall continue to within 36" or rear of sill.

Complies: |_| Yes |_| No The sills shall be raised 4" to 8" above truck frame to accommodate application assemblies and direct piping arrangements.

Complies: |_| Yes |_| No

Steel plates, minimum l/4"x8" with minimum 6" structural channel added on back, five on each side of truck, shall be used to support raised sills and shall be bolted to the truck frame.

Complies: |_| Yes |_| No A sturdy handrail of 1-1/4" square or round tubing approximately 42” high shall be securely fastened around the perimeter of the platform where necessary with access provisions at ladder areas.

Complies: |_| Yes |_| No The entire platform shall be encased in 4" channel or tubing, providing protection for clearance lights.

Complies: |_| Yes |_| No Note: An aluminum platform is acceptable but must provide identical structural material capacities.

A bolted-on, step-up platform for paint tanks for a 5’ person to view paint levels and an appropriate height platform for observing the filling of bead tank shall be provided.

Complies: |_| Yes |_| No Operator's Cabin:

A welded aluminum or steel cab enclosure, insulated, providing ROPS rating for both operators' positions shall be constructed at the rear of the platform. Prior to paint, exterior panel gaps shall be sealed with automotive grade sealant (SEM, 3M) to prevent water intrusion. Rear cabin shall receive the same corrosion proofing as chassis cab.

Complies: |_| Yes |_| No The cab shall cover the entire width of the platform, extend forward approximately 60" and be 72" high with the front corners at a 45 angle with full length tinted glass window in both angled walls.

Complies: |_| Yes |_| No A vertical hinged rear door, approximately 22" wide with sliding window and a similar door near the center of the platform, opening forward clear of heat exchangers, with key locks shall be included. These doors shall include heavy duty hinges and latches as used in construction of horse trailers. Hinges and hardware will be approved by IDOT.

Complies: |_| Yes |_| No All windows shall be constructed of tinted, tempered or laminated safety glass and shall be positioned to provide "all-round" vision for the operators.

Complies: |_| Yes |_| No Tinted, sliding windows providing a means to look ahead, behind, and down shall be mounted adjacent to the both sides of the operator’s area.

Complies: |_| Yes |_| No A tinted bubble window on street and curb side with lower sliding panel or door shall be installed. Unit will slide up & down in the window opening frame.

Complies: |_| Yes |_| No NOTE: There will be no substitution allowed for this feature.

Tinted lower fixed window along both the left and right side of the operator stations.

Complies: |_| Yes |_| No Cab is to be both heated and air conditioned with either single or dual head-liner mounted units, belt driven by the air compressor engine.

Complies: |_| Yes |_| No

Combined, the roof-mounted unit(s) shall supply a minimum of 50,000 BTU heating and 50,000 BTU of cooling.

The cab shall provide full weatherproof comfort, be insulated, and withstand highway vibration and stresses during operation. Cab shall have rubber cushion floor-mat over entire area.

Complies: |_| Yes |_| No The cab roof shall be painted a light, reflective white. The roof and walls shall be insulated with minimum 1” thick vinyl covered foam type insulation.

Complies: |_| Yes |_| No The operator’s cabin shall have its own AM/FM radio with weather band, Bluetooth capabilities and speakers.

Complies: |_| Yes |_| No Fenders:

Dual unpainted aluminum type splash guard fenders over individual wheels shall cover the rear dual wheels, top, fore and aft to keep water and road film away from striper components.

Complies: |_| Yes |_| No Fenders shall be bolted in place rather than welded to permit removal for access to components during repairs. Front vertical portion of fenders shall extend downward to protect pumps, tanks, etc. Rear portion shall feature rubber flaps to within 8" of road.

Complies: |_| Yes |_| No A vertical clearance of at least 5" shall be provided between fenders and dual tires when truck is loaded.

Complies: |_| Yes |_| No Ladders:

Four (4) anti-slip stair tread or equal ladders shall be provided.

Complies: |_| Yes |_| No The center rear ladder shall be equipped with a minimum 3-1/2” deep steps and 1" handrails integrated into the rear bumper.

Complies: |_| Yes |_| No

IV. Paint & Bead Supply Tank(s):

Unpressurized stainless steel tanks, 1,175 gallon total capacity. 850 gallons (White normally), 325 gallons (Yellow normally). Each tank is to be clearly marked with removable, reversible placards with the words “White Paint” on one side and “Yellow Paint” on the other side. The inside of all tanks shall be coated with non-stick material per manufacturers recommendations.

Complies: |_| Yes |_| No Paint tanks shall be plumbed to allow either color paint to be loaded and/or withdrawn from the tanks depending on striping operation needs.

Complies: |_| Yes |_| No The tank shall be minimum 11-gauge stainless steel for cover, sides and ends. The sides and ends are to be reinforced to prevent bulging. A reinforced stainless steel removable cover shall be provided that covers the full area for each tank opening. The lids shall have lifting points capable of removing the lid without flexing. All tank reinforcing and bracing are to be stainless steel. The top flange of the tank shall be reinforced and have replaceable ½” threaded studs to facilitate installing the lid. Stainless steel nylon locking nuts with heavy duty washers shall secure the lid to the tank.

Complies: |_| Yes |_| No The bottom of the tanks shall be a minimum 3/16” stainless steel plate sloped to the discharge opening in the bottom of the tank to allow complete emptying. Side discharge openings are not acceptable.

Complies: |_| Yes |_| No The top of the tank lids shall have a smaller minimum 4” lid for inspection. The smaller lids shall be held in place with a quick opening primary and secondary safety latch. The tank shall be vented sufficiently to prevent collapse as material is withdrawn when the lid is closed and the vent shall be designed to not plug with paint in normal usage.

Complies: |_| Yes |_| No A minimum 1/4 horsepower hydraulic motor-driven agitator shall be connected to a shaft with a minimum of two sets of agitator paddles. The agitator shaft shall be supported with a commonly sized replaceable nylon bushing at the bottom of the tank and have grease fittings in the lid bushing for each tank. All agitator parts must be stainless steel and compatible with water based paint formulas.

Complies: |_| Yes |_| No The bottom bushing shall be fitted with a stainless steel “funnel “shaped device to use as a guide when reinstalling the agitator shaft. The device shall be designed to drain and not retain paint.

Complies: |_| Yes |_| No The hydraulic operated agitators shall have on/off/speed control needle valves located on top of tanks. Quick disconnect hydraulic fittings shall be provided at the motors for all lines.

Complies: |_| Yes |_| No The tanks shall be filled through 2” NPT fitting Rosedale Model 4 or equal stainless steel paint pre-strainer filters, one for each color. The filters shall have 144 square inch, 3 3/16” perforated screens and a band clamp top cover for access. A 2” full port valve on the pump side will isolate the system from the filter for removal and cleaning. The filter shall have 2” stainless steel Cam-lock fittings inserted in to the housing to facilitate easy removal from the pump and fill hose (male inlet, female outlet on the filter).

Complies: |_| Yes |_| No

Two (2) 20’x 2” diameter multi-chemical suction hoses with stainless steel female Cam-lock fittings on each end shall be provided for filling the tanks with paint.

Complies: |_| Yes |_| No Glass Bead Tank and System:

Steel, pressurized, A.S.M.E. certified tank, minimum 48" in diameter, capable of holding approximately 7,000 lbs. of glass beads shall be provided. Tank shall be clearly labeled “BEAD TANK”.

Complies: |_| Yes |_| No The lid shall be 24" in diameter, fitted with a 1/2" air release cock and have a 4” 0-160 psi gauge. A 110 psi. safety valve with automatic reset feature shall be installed.

Complies: |_| Yes |_| No The tank shall be securely bolted to the platform and shall be fitted with a 2" bottom opening, cross fitting and shut off in the main bead supply line. Rubber hose will not be permitted in the main bead supply line.

Complies: |_| Yes |_| No The unit shall be equipped with a Venturi type vacuum bead load system, 200 lb/min. minimum loading rate. The Venturi will exhaust below the striper deck though a muffler. A filter shall be provided inside tank to prevent beads from entering the Venturi pump.

Complies: |_| Yes |_| No The top of the tank lids shall have a smaller approximately 4” lid for inspection.

Complies: |_| Yes |_| No The tank shall include a remote air gauge and adjustable regulator located in the operator control console.

Complies: |_| Yes |_| No The suction inlet on the tank will be equipped with a male Cam-lock coupling and cap.

Complies: |_| Yes |_| No The bead loading shall be from the left side of the truck. A detachable 20’ long, 2” diameter fill hose, 36” long, tube at suction end shall be provided. The hose shall be equipped with a female Cam-lock coupling to enable quick connection to the suction inlet on the bead tank. A quick opening inline vacuum break/bleeder valve shall be located near the suction end of the hose.

Complies: |_| Yes |_| No Water Supply Tank:

A 60 gal. A.S.M.E. certified stainless steel wash water tank with all lines, connections, valves, separate fill port, and 25’ of wash hose attached to faucet shall be provided. The tank shall be clearly labeled “Cleaning Solution”.

Complies: |_| Yes |_| No Water leaving the tank shall be filtered by use of a y-strainer with a cleanable, reusable screen. A fine mesh screen shall be provided to prevent rust particles and contaminates from passing through the system. The canister filter should be located where it is easily serviced and accessible from the ground.

Complies: |_| Yes |_| No

Water may run through hose by use of forced pressure to the atomizing air outlets, fluid outlets of any paint gun, and heat exchangers. These controls shall be conveniently located in each of the operator’s positions. A 3/4” inline check valve near the outlet of the tank shall prevent paint backup into Cleaning Solution tank.

Complies: |_| Yes |_| No The top of the tank lids shall have a smaller approximately 4” lid for inspection.

Complies: |_| Yes |_| No The tank shall be equipped with an adjustable air pressure regulator, 160 psi air gauge, pressure safety valve, bottom mounted quarter turn drain valve, and 4” top mounted filling orifice with an easy removing lid. A quarter turn valve shall be installed in the top of the tank to release air pressure.

Complies: |_| Yes |_| No Filling of the tank shall be through a 1-1/4” male Cam-lock fitting and quarter turn shut off valve.

Complies: |_| Yes |_| No V. Paint Application System All main runs of piping from the paint pumps, paint tanks, paint filters, and heat exchangers shall be located beneath the platform and outside of the truck frame rails for easy access.

Complies: |_| Yes |_| No All lines, pumps or other components in contact with paint must be a minimum of 304 grade stainless steel.

Complies: |_| Yes |_| No All plumbing where possible shall be constructed utilizing tubular process-clamp style piping and fittings and ball style valves. All elbows shall be smooth 90º long radius style. Use of pipe thread fitting shall be kept to a minimum.

Complies: |_| Yes |_| No Load hoses with stainless steel couplers and caps mounted to the pumps and stored under the striper bed.

Complies: |_| Yes |_| No All valves shall be quick acting, self-lubricating ball valves with Teflon seats.

Complies: |_| Yes |_| No Full Flow check valves preventing the reverse flow of paint from the paint tanks to the pumps and sized for the piping shall be provided.

Complies: |_| Yes |_| No Pneumatic Full port tank shut-off valves, (90 off-on) located immediately beneath the paint tanks. Inlet (fill) valves with extension handles extending to right outside edge of the platform shall be provided.

Complies: |_| Yes |_| No Check valves and quick disconnect fittings shall be provided in airlines at all tank lids.

Complies: |_| Yes |_| No Special care shall be taken in routing the hose and the undercarriage arrangements to permit maximum visibility of paint guns and marking operation from operation position.

Complies: |_| Yes |_| No

Mounting of paint-bead guns and hoses shall be discussed with State representatives before construction begins.

Complies: |_| Yes |_| No All hoses, plumbing and clean out valves must be in locations allowing ample clearance for pipe wrenches and replacement. Clean out valves between the rear duals is NOT acceptable.

Complies: |_| Yes |_| No An emergency shut-off valve with full paint line capacity shall be provided between paint tanks and filters for each color to provide emergency paint shut off.

Complies: |_| Yes |_| No An additional set of shut-off valves shall be located immediately prior to the paint going into the gun carriage manifolds.

Complies: |_| Yes |_| No Paint lines (including load hose) shall be coated on the inside with a non-stick coating to prevent paint buildup and for ease of clean up.

Complies: |_| Yes |_| No

Material Minimum Sizes:

Paint Lines:

Piping (under platform) 2”-I.D.

insulated between heat exchanger and hoses Complies: |_| Yes |_| No Paint Lines:

Air Lines:

Plastic (DOT rated) or 1"-I.D.

Aluminum manifold Complies: |_| Yes |_| No Air Lines:

Bead Lines:

Clear W/Spring 3/4"- I.D. ** Reinforcement (to carriages) Complies: |_| Yes |_| No *Except the lines feeding the control panel, air manifolds shall be 1"- I.D., and the air-lines feeding the outrigger manifolds shall be. 3/8"-I.D.

Complies: |_| Yes |_| No **Main feed lines to the carriage distribution tank shall be a minimum 2"-I.D.

Complies: |_| Yes |_| No All airlines between platform and outriggers shall be self-stowing type (or equal).

Complies: |_| Yes |_| No Paint lines between manifold and guns shall be insulated.

Complies: |_| Yes |_| No The piping shall connect the paint tanks to the heat exchangers.

Complies: |_| Yes |_| No Paint color and direction of flow shall be conspicuously and frequently indicated on paint lines throughout the piping.

Complies: |_| Yes |_| No SMC 12-volt 150 psi air solenoids with exhaust breather plug, shall be provided for all functions. The use of an alternative solenoid requires approval by the Illinois Department of Transportation.

Complies: |_| Yes |_| No Solenoids to operate paint/bead guns shall be placed on carriage air manifold with petcocks and quick disconnects and/or swivels at intervals permitting easy disassembly.

Complies: |_| Yes |_| No All electro-air solenoids shall operate on a full 100 psi air system without regulators.

Complies: |_| Yes |_| No All paint and airlines shall be neatly arranged and protected from chafing and wear.

Complies: |_| Yes |_| No Where exposure is prominent, insulation and personnel protection shall be provided on heated surfaces.

Complies: |_| Yes |_| No Hose may be used to convey paint from tanks to the gun carriage. If used it must be of diameter specified and capable of withstanding pressure required.

Complies: |_| Yes |_| No Note: Aeroquip Convoluted Teflon hose with stainless steel wire braid cover or smooth bore Boston Chemcat hose is acceptable.

Complies: |_| Yes |_| No The hose shall be supported in straight lines to eliminate low areas and reduce sharp bends.

Complies: |_| Yes |_| No All gauges shall be stainless steel cases and fluid filled.

Complies: |_| Yes |_| No All air regulators shall be Norgren (No substitution).

Complies: |_| Yes |_| No Two (2) “Milton” style air chucks, shall be located on each side of platform near rear of truck to facilitate the use of air tools.

Complies: |_| Yes |_| No Paint Pumps:

Two (2) - 2", Versa-matic, Wilden P-8 or Department of Transportation approved equal, diaphragm type paint pumps, shall be mounted on the right side of the truck forward of rear wheels. The pump used must include non-stall and freeze-proof accessories.

Component:

The pumps shall include Teflon or Buna N diaphragms and stainless steel housing with any other parts (including the diaphragm plates) coming in contact with the paint being either stainless steel or teflon.

The pumps shall have an expansion chamber that dampens the effects of diaphragm pump pulsations.

Complies: |_| Yes |_| No The pumps shall be plumbed to permit filling each paint tank from the bottom.

Complies: |_| Yes |_| No Two-way valves shall be provided in suction pipe near the pumps to permit flushing of pumps and recovery of solvent through vertical 2" pipes (into a bucket).

Complies: |_| Yes |_| No Air valves to control paint pump operation shall be located at the top of the paint tanks and at pump area.

Complies: |_| Yes |_| No Paint pumps shall have stroke counter sensors, capable of being reset, turned off/on while loading and/or recirculating paint.

Complies: |_| Yes |_| No Paint Filters:

The primary paint strainers/filters shall be perforated stainless steel with approximately 1/8” holes 32-34 per square inch.

Complies: |_| Yes |_| No The strainers shall be cleanable and replaceable and provide a level of filtration that prevents contaminates from reaching and plugging the smaller lines, fittings and guns.

Complies: |_| Yes |_| No Three sets of strainers shall be provided. The first set shall be located before the initial pump to load paint with quick disconnect fittings. The second set shall be located immediately in front of the heat exchangers. The third set or final filters shall be a manufacturer recommended part of the carriage manifold. All shall include valves to isolate from feed lines for cleaning. Lids shall be quick release design and not require special tools.

Separate filters shall be furnished for each color in all three locations.

Complies: |_| Yes |_| No The strainer case lids shall be completely and easily removable with valves to relieve the pressure for opening.

Complies: |_| Yes |_| No Note: The final filter canister shall serve as the manifold with insulated paint supply hoses providing material for all paint guns. These filters shall all open and clean from the top and be located in an easily serviceable location from the ground without leaking contents onto truck components.

Complies: |_| Yes |_| No Bottom of filters shall be fitted with 1-1/4" discharge pipe (and shut-off valves) routed beneath platform

Both applicators shall be mounted to the rear of the truck dual wheels and shall be steerable from the operator area of the truck platform.

Complies: |_| Yes |_| No The applicator assembly framework shall be constructed of rigid, telescoping, reinforced steel permitting both lateral and vertical gun placement.

Complies: |_| Yes |_| No The assembly shall be of sufficient strength to sustain the paint/bead guns in desired positions without bending, yawing or flexing in either transport or operational positions.

Complies: |_| Yes |_| No Each assembly shall be supported by two (2) 5.30/4.50-6" aircraft quality and rated, pneumatic tired wheels running on 6” rims. These wheels must provide the means for the carriages operation on a constant, level, fixed pattern.

Complies: |_| Yes |_| No The wheels shall be mounted in a single yoke, and provide the required stability for the operation of the assembly.

Complies: |_| Yes |_| No The wheels shall be fitted with adjustable, high speed, tapered bearings and shall not swivel more than 30 either side from rearward position.

Complies: |_| Yes |_| No An adjustable compression coil spring (1/4" wire or heavier) with 6 to l0 coils on the swivel shaft or a similar DOT approved device shall be installed to prevent shimmy for the yoke assembly.

Complies: |_| Yes |_| No The assembly shall elevate and lower through a linear framework with double acting steel or aluminum air cylinders. When the applicators are retracted, it shall permit a minimum vertical road clearance of 1'-0" for paint/bead guns and support wheels.

Complies: |_| Yes |_| No The air cylinders shall have operator controlled, regulated down pressure and electro-air solenoid (SMC) valve(s) and controls (with electric switch on control panel) for raising and lowering.

Complies: |_| Yes |_| No The assembly shall retract so that maximum width of striper (excluding the mirrors) does not exceed 8'-0" and shall permit extension, retraction, and powered steering while machine is in motion.

Complies: |_| Yes |_| No Extension of assemblies shall be a minimum 5'-0" outwards from the truck platform.

Complies: |_| Yes |_| No The application assembly shall have a mechanical support with a positive lock available to the operator for raised transport position and prevent accidental lateral movement. Chain systems to secure carriages are not allowed.

Complies: |_| Yes |_| No Assembly design must be approved by the State before construction begins.

Complies: |_| Yes |_| No A 360 high intensity LED strobe light, (switch located on console) amber forward, red to the rear, shall be mounted on top of the outer end of the assembly.

Complies: |_| Yes |_| No Steering for the assembly shall be accomplished through Eaton orbital UMF steering system with nominal 1-1/2" diameter hydraulic cylinders with 5-7 gpm hydraulic pump, PTO driven by the compressor engine.

Complies: |_| Yes |_| No VII. Paint Guns: Gun configuration requires District approval before construction.

The machine shall be capable of simultaneously applying the following paint and bead pattern on the left side.

Current IDOT policy is spraying a 4” wide line at 17 gallons per mile at 15mph. Adjustable air blow nozzles on adjustable mounting brackets shall be located in front of and in-line with the spray guns.

Striping Gun Arrangement

Blow Nozzle Blow Nozzle Blow Nozzle

White

Yellow Yellow Yellow

Beads Beads Beads

Complies: |_| Yes |_| No The machine shall be capable of simultaneously applying the following paint and bead pattern on the right side.

Current IDOT policy is spraying a 4” wide line at 17 gallons per mile at 15mph. The two gun setup shall be switched at the operators hand position to allow the operator to stripe a 4” line in normal operation or switched to engage the second gun to stripe a combined 8” width line. Adjustable air blow nozzles on adjustable mounting brackets shall be located in front of and in-line with the spray guns.

Striping Gun Arrangement

2 Blow Nozzles

White White

Beads Beads

Complies: |_| Yes |_| No Machine controls shall be capable of accommodating the following combinations of lines simultaneously:

Yellow skip-dash center line (left) with or without a solid yellow no-passing line on one side or the other and white solid edge line (right).

Complies: |_| Yes |_| No White skip-dash…