T02 Specifications Project Manual THCH Bldg Enclosure Repairs PH 2 ADD 01 2021 03 26.pdf
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PROJECT MANUAL
AND
MAJOR SYSTEMS
SPECIFICATIONS
HISTORIC U.S. BANKRUPTCY COURTHOUSE
BUILDING ENCLOSURE & STORMWATER WATER DRAINAGE
REPAIRS PROJECT
TALLAHASSEE, FLORIDA
for
US-GENERAL SERVICES ADMINISTRATION
SOUTHEAST SUNBELT REGION
PHASE 2 – BID SET
March 26, 2021
PROPERTY OF THE UNITED STATES GOVERNMENT
COPYING, DISSEMINATION, OR DISTRIBUTION OF THESE DRAWINGS, PLANS, OR SPECIFICATIONS TO
UNAUTHORIZED PERSONS IS PROHIBITED
Do not remove this notice
Properly destroy documents when no longer needed
TTV ARCHITECTS, INC.
115 EAST FORSYTH STREET
JACKSONVILLE, FLORIDA
Florida License #AA0002609
PHONE (904) 798-8333 FAX (904) 798-8335
- Addendum 1
Historic U.S. Bankruptcy Courthouse Building Enclosure & Stormwater Water Drainage Repairs Project Tallahassee, Florida
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 1
SECTION 01 91 15
BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. The work under this Section is subject to requirements of the Contract Documents, including the Government’s General Conditions and articles of the Contractor’s General Conditions.
B. This section includes the commissioning requirements for the Building Enclosure systems. Refer to
Section 01 91 17 for Building Enclosure Functional Performance Testing.
1. The commissioning requirements for the Building Enclosure systems given in the section are entirely separate from, and in addition to, the General Commissioning Requirements for this project. The General Contractor (GC), Subcontractors, and Suppliers are required to participate in both commissioning processes as required and any supplemental General Commissioning requirements.
1.2 GENERAL DESCRIPTION
A. Building Enclosure Commissioning (BECx) is a systematic process of ensuring all building enclosure systems responsible for environmental separation perform interactively according to the Government’s Project requirements and the Architect’s Basis of Design. The BECx process is intended to achieve the following specific objectives according to the Contract Documents:
1. Verify and document proper installation and performance of building envelope materials and systems.
2. Provide Government with functional building envelope systems with minimal performance problems at project completion.
B. Commissioning does not take away from or reduce responsibility of system designers or installing contractors to provide a finished and fully functioning product.
C. This section shall in no way diminish the responsibility of the Division 03, 04, 07, 08, and 09
Contractors, Sub-contractors and Suppliers in performing all aspects of work and testing as outlined in the Contract Documents. Any requirements outlined in this section are in addition to requirements outlines in Division 03, 04, 07, 08, and 09.
D. NOTE THAT CONTRACTOR IS REQUIRED TO COORDINATE AND PROVIDE ALL REQUIRED
BUILDING ENCLOSURE TESTING. THIS REQUIREMENT WILL SUPERSEDE ALL OTHER
SPECIFICATION SECTIONS.
1.3 RELATED WORK
A. Specific building enclosure commissioning requirements are given in this specification. The following specification sections are related to the commissioning work specified in this section:
1. Section 01 91 00 GENERAL COMMISSIONING REQUIREMENTS
2. Section 01 91 17 BUILDING ENCLOSURE FUNCTIONAL PERFORMANCE TESTING
3. Division 04 BASIC MASONRY REQUIREMENTS
4. Division 07 BASIC WATERPROOFING REQUIREMENTS
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 2
5. Basic Fenestrations Requirements: Refer to Division 08
6. Basic Finishing Requirements: Refer to Division 09
B. Refer to Drawings for additional Quality Assurance/Quality Control and Mock-up requirements.
1.4 ABBREVIATIONS
A. The following are common abbreviations used in the Specifications (definitions are found further in this section):
1. A/E – Architect and Design Engineers
2. BECA – Building Enclosure Commissioning Agent
3. CxA – Commissioning Agent – Refer to Section 019100
4. CM – Construction Manager
5. CT – Commissioning Team
6. Cx – Commissioning
7. Cx Plan – Commissioning Plan
8. FPT – Functional Performance Test
9. OR – Government’s Representative
10. O&M – Operations & Maintenance
11. RFI – Request for Information
1.5 DEFINITIONS
A. Approval: Acceptance that a material or system has been properly installed and is functioning in tested modes according to the Contract Documents.
B. Architect/Engineer (A/E): Prime consultant (architect) and sub-consultants who comprise the design team, generally the Architect of Record and any Design Sub-consultants.
C. Basis of Design (BOD): Documentation of primary thought processes and assumption behind design decisions made to meet design intent. Describes systems, components, conditions, and methods chosen to meet intent.
D. Building Enclosure Commissioning Agent (BECA): Contractor provided, BECA directs and coordinates day-to-day building enclosure commissioning & all testing activities independently from CxA.
E. Commissioning Agent (CxA): Contracted to Government. CxA directs and coordinates day-to-day commissioning activities excluding BECx activities. CxA reports directly to Government.
F. Commissioning Plan: Overall plan developed after bidding that provides structure, schedule, and coordination planning for commissioning process. A specific building envelope section will be added into the project’s commissioning plan.
G. Contract Documents: Documents binding on parties involved in construction of this project (drawings, specification, change orders, amendments, contracts, etc.)
H. Construction Manager: Contracted directly to Government (if applicable).
I. Deficiency: Condition of a building envelope material or system that is not in compliance with Contract Documents (that is, does not perform properly or is not complying with design intent).
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 3
J. Functional Performance Test (FPT): by Contractor- Test of performance of building envelope materials and systems, Systems are tested under various simulated environmental conditions, such as air leakage under pressure differential and water leakage under pressure differential with water spray.
K. Simulated Condition: Condition created for testing component or system (e.g., applying pressure differential across the building envelope concurrent with water spray to simulate a wind driven rain).
L. Specifications: Construction specifications of Contract Documents.
M. Mock-up: The activities where systems or materials are initially constructed and tested.
N. Sub-contractor: Contractors of General Contractor, and their Sub-contractors, who provide, install, and test building envelope components and systems.
1.6 COORDINATION
A. Commissioning Team: Member of the Commissioning Team (CT) will consist of:
1. Commissioning Agent (CxA)
2. Building Envelope Commissioning Agent (BECA)
3. Building Envelope Testing Agent (BETA)
4. Government’s Representative(s) (OR)
5. General Contractor (GC)
6. Architect and Design Engineers (A/E)
7. Building Envelope Subcontractors
B. Management: Government will contract services of the BECA through the CxA. The BECA will direct and coordinate commissioning activities and report to the OR. All members of the Commissioning Team shall cooperate to fulfill contracted responsibilities and objective of the Contract Documents.
C. Scheduling:
1. BECA will work with commissioning team to establish required commissioning activities to incorporate in preliminary commissioning schedule. The GC will integrate commissioning activities into master construction schedule. Necessary notifications are to be made in a timely manner in order to expedite commissioning.
1.7 SUBMITTALS
A. General Contractor shall provide BECA with documentation required for commissioning work. At minimum, documentation shall include: General Commissioning Requirements and performance data and any performance test procedures. In addition, installation and checkout materials shall be submitted to BECA.
B. BECA shall review submittals concurrent with the A/E for conformance as it relates to commissioning.
PART 2 PRODUCTS – Part not used. PART
3 E X E C U T I O N
3.1 SYSTEMS TO BE COMMISSIONED
A. Building Enclosure
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 4
1. Waterproofing Systems & Fenestration Systems responsible for providing the following functions:
a. Waterproofing
b. Historic Wood Windows
3.2 RESPONSIBILITIES OF COMMISSIONING TEAM MEMBERS DURING CONSTRUCTION PHASE
A. Architect/Engineer (A/E)
1. Document design intent of systems.
2. Review and incorporate building envelope commissioning specification and functional performance test specification into the construction documents.
3. Provide construction documents electronically.
4. Review BECA comments on construction document and shop drawings.
5. Assist in dispute resolution regarding building envelope items.
6. Review BECA reports.
B. Building Enclosure Commissioning Agent (BECA) by GC
1. Participate in an initial team conference call to identify/document the OPR.
2. Develop BECx plan.
3. Develop BECx Requirements specification.
4. Develop Building Enclosure Functional Performance Test specification.
5. Review one progress set of architectural drawings and specifications at 90% construction document development pertinent to the building enclosure and perform on back-check review of the design review comments.
6. Review shop drawings and submittals prior to or concurrent with the A/E reviews.
7. Observe and document the construction of the mock-up.
8. Attend the pre-construction/BECx meeting.
9. Finalize the commissioning plan.
10. Field monitor installation of exterior enclosure components against construction documents and manufacturer’s instructions. Includes site visits to observe the testing of building enclosure components and assemblies.
11. Finalize commissioning records and closeout documents.
C. General Contractor (GC)
1. Attend commissioning kick-off meeting and other commissioning team meetings.
2. Incorporate commissioning activities into the construction schedule.
3. Periodically update commissioning activities in the construction schedule.
4. Facilitate cooperation of Sub0contractors in commissioning work.
5. Submit copies of initial and final A/E approved submittals for commissioned system equipment to BECA for review.
6. Review BECA submittal comments.
7. Verify building enclosure materials and assemblies are ready for functional testing.
8. Submit maintenance logs of all interim maintenance or repair tasks performed by
Subcontractors.
9. Ensure resolution of non-compliance and deficiencies in construction or test results.
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 5
Obtain written documentation of completion from the appropriate Sub-contractors.
10. Provide letters of compatibility for adjacent building enclosure materials and assemblies.
11. Facilitate all repairs and retesting of failed condition and pay for all associated costs.
12. Provide all warrantee information to BECA.
D. Sub-contractors/Vendors
1. Review Commissioning Plan and FPT specification.
2. Attend commissioning kick-off meeting and other commissioning team meetings.
3. Notify GC and BECA of work completion.
4. Attend all required material and systems testing.
5. Execute all periodic maintenance or repairs required on started systems from initial mock-up of equipment to final acceptance by Government to prevent material warranties from being voided.
6. Ensure installation work is complete, is in compliance with Contract Documents, and is ready for Functional Performance Testing. Notify GC that equipment and systems are ready for Functional Performance Testing. FPT test results will be documented by BECA.
7. Provide all warrantee information to GC.
E. Building Enclosure Testing Agency (BETA) by GC
1. Attend commissioning kick-off meeting and other commissioning team meetings.
2. Provide on-site technician and equipment to complete mock-up and field Functional
Performance Testing.
3. Prepare and submit reports at the conclusion of all testing.
4. Perform retesting and prepare corresponding reports.
3.3 BUILDING ENVELOPE COMMISSIONING TEAM (BECx) MEETINGS
A. BECx meetings will be held periodically as determined by BECA.
B. Discussions held in BECx meetings shall include, but not be limited to, system/materials, mock-up/field, progress, scheduling, testing, documentation, deficiencies, and problem resolution.
3.4 REPORTING
A. BECA will provide status reports to GC, CxA, A/E, and Government as needed.
B. BECA shall submit non-compliance and deficiency reports to GC, CxA, A/E, and Government as needed.
C. BECA shall provide a final summary report to CxA and Government.
3.5 MOCK-UP AND FINAL CONSTRUCTION
A. GC and Sub-contractors shall verify completion of all assemblies compliant with project documents and deficiency log items prior to functional performance testing or concealment of functional performance layers within the building envelope.
3.6 FUNCTIONAL PERFORMANCE TESTING
A. Objectives and Scope
1. The objective of Functional Performance Testing is to demonstrate each system is operation according to documented design intent and Contract Documents. Functional
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 6
Building Enclosure & Stormwater Water Drainage
Performance Testing facilitates bringing systems from a state of substantial completion to fully operational. Additionally, during Functional Performance Testing, areas of deficient performance are identified and corrected, improving operation and functioning of systems.
B. Development of Test Procedures
1. The purpose of a specific test is to verify and document compliance of the installed enclosure systems with the OPR. The BECA shall develop specific test procedures for inclusion in Specification Section 01 91 17 – Building Envelope Functional Performance Testing.
C. Coordination and Scheduling
1. GC will provide sufficient notice to BECA regarding completion schedule for materials and systems. GC will schedule Functional Performance Tests with CT. BECA shall witness and document functional testing of equipment and systems. BETA shall execute tests under direction of BECA. BETA may be the same entity as the BECA if deemed the best value to the project.
2. Successful completion of mock-up functional performance testing shall occur prior to full production installation of building envelope materials and systems.
3.7 DOCUMENTATION, NON-CONFORMANCE, AND APPROVAL OF TESTS
A. Documentation
1. BECA will witness and document results of FPT.
B. Non-Conformance
1. BECA will record results of functional testing. Deficiency or non-conformance issues will be noted and reported to GC, CxA, and Government.
2. Corrections of minor deficiencies identified may be made during test at discretion of BECA. In such cases, deficiency and resolution will be documented.
3. Every effort will be made to expedite testing and minimize unnecessary delays, while not compromising integrity of test. BECA shall not overlook deficient work or loosen acceptance criteria to satisfy scheduling or cost issues unless directed to do so by the Government.
4. Deficiencies are handled in the following manner:
a. When there is no dispute on deficiency and Subcontractor accepts responsibility for remedial action:
1) BECA documents deficiency and Sub-contractor’s response and intentions and they go on to another test or installation. BECA submits deficiency report to GC, CxA, and Government. Copy is provided to Sub-contractor by GC. Sub-contractor corrects deficiency and certifies that material or assembly is ready to be retested. GC informs CT of retesting schedule.
2) GC reschedules test with BECA and BETA.
SECTION 01 91 15 – BUILDING ENCLOSURE COMMISSIONING REQUIREMENTS - 7
Building Enclosure & Stormwater Water Drainage
b. When there is a dispute about a deficiency, regarding whether it is a deficiency or who is responsible:
1) BECA documents deficiency and Contractor’s response. BECA submits deficiency report to GC, CxA and Government. Copy is provided to Sub-contractor by GC.
2) GC facilitates resolution of deficiency. Other parties are brought into discussions as needed. Final interpretive authority is with A/E. Final acceptable authority is with the Government.
3) GC documents resolution process.
4) Once interpretation and resolution has been decided, appropriate party corrects deficient, GC reschedules test, and test is repeated until satisfactory performance is achieved.
C. Cost of Testing
1. Costs for the initial testing located within this specification sections shall be the responsibility of the General Contractor. The contractor is to provide access to the test specimens to the CT.
D. Cost of Retesting
1. Costs for all retesting will be the full responsibility of the GC and Subcontractors. These costs include all access, equipment, labor, and materials required to complete the retesting including the BECA fees.
3.8 COMMISSIONING DOCUMENTATION
A. Final Report Details
1. Final commissioning report will include an executive summary, list of participants and roles, brief building description, overview of commissioning and testing scope, and general description of testing and verification method. Report will contain evaluation regarding:
a. Conformance to specifications and design intent
b. Material/System installation
c. Functional performance
2. All outstanding non-compliance items will be specifically listed.
3. Recommendations for improvement to system or operations, future actions, etc. will also be listed.
END OF SECTION
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Repairs Project Tallahassee, FL
SECTION 03 31 10 – CONCRETE DEMOLITION AND REPAIR - 1
SECTION 03 31 10
CONCRETE DEMOLITION AND REPAIR
PART 1- GENERAL
1.1 DESCRIPTION OF WORK
A. Extent: Extent of concrete demolition and repair work is shown on drawings, schedule and notes. The work, in general, includes:
1. Concrete Demolition: Demolition of deteriorated and delaminated concrete from existing floor slabs including cleaning of demolished surfaces and exposed steel reinforcement, and removal of debris.
2. Concrete Repair: Repair of demolished overhead and flat concrete areas with formed and pumped or formed and cast polymer-modified cementitious repair mortar.
B. Work Specified Elsewhere: The following related work is specified in other sections of the specification as follows:
1. General requirements for demolition are covered in Section 01 27 20, "Selective Demolition".
1.2 QUALITY ASSURANCE
A. Installer Qualifications: Perform work by journeymen carpenters or concrete installers under supervision of competent foreman. In acceptance or rejections of work, no allowance will be made for lack of skill of workman.
1.3 SUBMITTALS
A. Manufacturer's Data: Submit manufacturer's product data with installation instructions for proprietary materials including patch materials and others as requested by the Engineer.
B. Material Certificates: Provide two (2) copies of material certificates signed by material supplier and Contractor, certifying that each material item complies with specified requirements. For proprietary products, submit manufacturers complete installation instructions.
C. Test Reports: Provide two (2) copies of certified laboratory or field test results demonstrating required performance of proposed cementitious and elastomeric materials and methods. Include description of all plant equipment and materials to be used in the repair program, including manufacturer's literature.
1.4 PRODUCT HANDLING
A. Deliver, store and handle concrete repair products in manner to afford least interference with parking and traffic areas. Store material on site where directed.
PART 2- PRODUCTS
2.1 SLAB REPAIR PATCH MATERIAL
A. General: Provide polymer-modified cementitious patch material designed specifically for use in the specified application.
B. Polymer-modified cementitious patch material for overhead form and pump applications, horizontal applications and vertical form and cast applications: Comply with the following performance criteria:
1. Compressive Strength (ASTM C-109 Modified)
ADDENDUM 1
Repairs Project Tallahassee, FL
SECTION 03 31 10 – CONCRETE DEMOLITION AND REPAIR - 2
a. 1 day: 2000 psi min.
b. 28 day: 6400 psi min.
2. Splitting Tensile Strength (ASTM C-496) at 28 days: 650 psi min.
3. Flexural Strength (Modulus of Rupture) (ASTM C-78) at 28 days: 1500 psi min.
4. Rapid Freeze/Thaw Durability (ASTM C-666; Procedure A)
a. Relative Durability Factor at 300 cycles: 90 min.
5. Bond Strength (ASTM C-882 Modified) at 28 days: 2200 psi min.
6. The polymer-modified Portland cement mortar shall not produce a vapor barrier.
C. Available products: Subject to compliance with requirements, products for overhead patches which may be incorporated in the work include, but are not limited to, the following:
1. "Sika Mono Top 211"; Sika Corporation
2. "Sika Mono Top 611"; Sika Corporation
3. “EMACO S77-CR”; Master Builders
4. “Mortar-40”; Aquafin Building Products Systems
2.2 FORM MATERIALS
A. Provide form materials with sufficient stability to withstand pressure of placed patch material and an internal pressure of 10 psi for form and pump applications without bow or deflection.
1. Forms: Wood, plywood, metal or other approved material and of grade or type suitable to obtain a finish to match adjacent existing surfaces.
2. Form Oil: Paraffin-base mineral oil.
3. Form Sealer: FS TT-W-572B (1) wood preservative type 1 of Type 2, composition A or lacquer type, free from wax, grease or oil; impervious to water and resistant to cement alkalis.
4. Form Ties: Of approved design, fixed or adjustable in length. When form ties are used in concrete which will be exposed to view, the metal remaining after removal of the external parts of the ties shall be not less than one inch below the finished surface.
2.3 REINFORCING MATERIALS
A. Deformed Reinforcing Bars: ASTM A615, Grade 60 unless otherwise indicated.
2.4 REINFORCING BONDING PRIMER AND CORROSION PROTECTANT
A. General: Provide cementitious epoxy resin coating material with corrosion inhibitor, used as bonding primer and reinforcement corrosion protection.
B. Comply with the following performance criteria:
1. Compressive Strength (ASTM C-109)
a. 3 day: 4500 psi min.
b. 28 day: 8000 psi min.
2. Flexural Strength (ASTM C-348)
a. 28 day: 1000 psi min
3. Splitting Tensile Strength (ASTM C-496)
a. 28 day: 500 psi min
4. Tensile Adhesion Strength (ASTM C-1583)
Repairs Project
SECTION 03 31 10 – CONCRETE DEMOLITION AND REPAIR - 3
b. Plain Reinforcement: 573 psi min
C. Available products: Subject to compliance with requirements include, but are not limited to, the following:
1. “Sika Armatec – 110 EpoCem”; Sika Corporation
2. “MasterEmaco P124”; Master Builders
3. “DuralPrep A.C.”; Euclid Chemical Company
4. “Polyweld-EPX”; ChemMasters
PART 3- EXECUTION
3.1 GENERAL
A. Work Included: Concrete demolition work consists of complete removal of deteriorated, disintegrated and delaminated concrete from ceilings, beams, and other deteriorated concrete structures, to the limits shown on the plans, described herein and as established by the Engineer. The work also includes cleaning of reinforcing steel, blast cleaning of all rust and loose materials and removal and disposal of debris.
3.2 DEMOLITION
A. Demolition Requirements:
1. The extent of demolition will be determined in the field by the Contractor and approved Engineer.
2. The demolition payment for unit priced items will be included in the unit price for patching. The payment will include all labor and materials for sounding and marking of deteriorated concrete surface, removal of concrete, cleaning of demolished surface and reinforcement, removal of rust and loose materials, cleanup and removal of debris, overhead, profit, etc. No payment will be made for concrete removed beyond the limits approved by the Engineer or testing agency.
3. Any damage that results from the Contractor's operation to existing structures not to be demolished shall be repaired by the Contractor to the satisfaction of the Engineer, all at the Contractor's expense.
4. Concrete will not be demolished beyond a depth of three (3) inches for beams or floor slabs without the prior written approval of the Engineer. If depth of demolition exceeds three (3) inches for beams and floor slabs, temporary emergency shoring may be required. Provide temporary shoring as approved by the Engineer before proceeding with demolition.
5. Repair concrete as soon after demolition as practical. Follow criteria shown on the plans for extent and maximum depth limits of demolition at any time. The Engineer may require suspension of demolition operation if the areas already demolished are not repaired satisfactorily within the time specified.
D. Demolition Method and Operation:
1. All demolition shall be performed to the depths and limits as shown on the plans, schedules and notes, and as approved by the Engineer. Demolition shall be accomplished by the conventional methods described herein.
2. Prior to starting demolition, all concrete surfaces and areas assumed to be deteriorated shall be delineated by visual examination and by sounding the concrete surface. Sounding of the surface should be performed by the Contractor and approved by the Engineer. The contractor must provide documentation that they are experienced in this type of work prior to acceptance by the Engineer. Sounding of concrete surfaces shall be performed in the presence of the Engineer, who shall approve the inspection agency's determination of the limits of deterioration. This requirement may be waived at the discretion of the Engineer.
Repairs Project
SECTION 03 31 10 – CONCRETE DEMOLITION AND REPAIR - 4
3. The Contractor shall mark the outline of the deteriorated concrete by using non-washable paint or other approved marking material. Isolated cracks requiring repair shall also be delineated by the Contractor. A different paint outline shall be provided to delineate the recommended patch area outside the deteriorated concrete perimeter as required by the contract drawings.
4. All deteriorated concrete shall be removed to sound concrete with a 15-lb. (maximum) pneumatic hammer with points which do not exceed the width of the shank or by the use of hand picks or chisels as required and as directed. Irregularly shaped or rounded corners shall be square by saw cutting or chipping. Care shall be taken not to cut or damage any reinforcing. No existing reinforcing steel shall be cut or removed without the written approval of the Engineer. Existing concrete will not be removed more than that required to expose the surface of the sound concrete, except where required as shown on the drawings. All surfaces left by the removal of deteriorated concrete shall be nearly horizontal or vertical.
5. If additional concrete deterioration beyond the limits shown on the plans or as determined by preliminary examination is found during the demolition operation, the Engineer shall be notified and a written approval obtained prior to proceeding with the work.
6. If sound concrete is encountered before existing reinforcing steel is exposed, the surface shall be prepared and repaired without further removal of the concrete. However, if the reinforcing steel is wholly or partially exposed then the deteriorated and/or sound concrete shall be removed to a minimum clearance one (1) inch all around the reinforcing steel.
7. Demolition for cracks outside spalled areas shall be accomplished with a mechanical router. Geometry of notch shall conform to the requirements of the contract drawings.
8. All exposed concrete surface and existing reinforcing steel in areas of repair shall be cleaned to remove all debris, loose concrete, loose mortar, rust, scale, etc. Exposed reinforcing steel surface facing away from sandblast nozzle shall be cleaned with a wire brush to remove all rust and loose particles.
9. The Engineer shall inspect existing reinforcing steel for section loss after rusted steel is cleaned in accordance with Section 8 above. If greater than 10% of the cross-sectional area is lost, new rebar to match the existing rebar in size shall be spliced to the existing rebar. In order to accommodate the splice, a sufficient length of existing rebar must be exposed. If required, additional demolition may be necessary.
10. All material removed shall become the property of the Contractor and shall be disposed of offsite.
3.3 CONCRETE REPAIR
A. Surface Preparation: After the demolition is completed and the surface has been tested for soundness, the exposed steel shall be thoroughly cleaned by sandblasting and incorporated into new concrete patch. A 3000 psi water blast shall be used to clean the surface of dust and to wet the surface for application of repair materials. The prepared surface shall be free of all substances and contaminants that would inhibit a good bond.
B. Supplemental Reinforcement: After existing reinforcement is blast cleaned, any rebar that has lost 10 percent or more of its original cross-sectional area shall be supplemented or replaced with supplemental reinforcement as directed by the Engineer. Where required, position, support and secure reinforcement against displacement.
Locate and support with wire ties, spacers, supports, and other devices necessary to install and secure the reinforcing properly. Set wire ties so ends are directed into concrete, not toward exposed concrete surfaces.
C. Concrete Repair: In general, spalled concrete shall be repaired by formed and pumped or formed and cast repair mortar as indicated on the drawings.
3.4 FORMS
A. Formwork: Construct so that concrete members and structures are of correct size, shape, alignment, elevation and position. Construct forms to be watertight to prevent leakage during concrete or repair mortar placement.
B. Provide openings in formwork to accommodate inlet and outlet ports and pressure valves. Accurately place and securely support items built into forms.
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SECTION 03 31 10 – CONCRETE DEMOLITION AND REPAIR - 5
C. Clean and adjust forms prior to concrete placement. Apply form release agents or wet forms, as required.
Re-tighten forms during concrete placement if required to eliminate mortar leaks.
3.5 CONCRETE CURING AND PROTECTION
A. Curing: Cure formed surfaces by moist curing until forms are removed. Provide protection as required to prevent damage to exposed concrete surfaces. Allow moist curing to occur for a minimum of seven days.
END OF SECTION 03 31 10
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Tallahassee Florida
SECTION 07 62 00
SHEET METAL FLASHING & TRIM
PART 1 GENERAL
1.1 RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification sections, apply to the work of this section.
1.2 SUMMARY
A. This section includes the following:
1. Sheet metal flashing, counterflashing, and trim.
2. Factory Fabricated Flashings & Counter flashings
B. RELATED SECTIONS:
1. Section 07 56 20 FLUID APPLIED WATERPROOFING
2. Section 07 92 00 SEALANTS AND CAULKING
3. Section 08 31 13 ACCESS DOORS AND FRAMES
4. Section 09 26 00 GYPSUM DRYWALL
1.3 REFERENCES
A. Sheet Metal and Air Conditioning Contractors National Association (SMACNA).
B. American Society for Testing and Materials (ASTM)
1.4 SUBMITTALS FOR REVIEW
A. Product Data: For each type of product indicated. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes.
B. Shop Drawings: Show layouts of sheet metal flashing and trim, including plans and elevations.
Distinguish between shop and field-assembled work.
C. Samples:
1. Materials for flashings: One 6” square piece, for each type of material specified.
2. Anchors: Six, each type required.
D. Guarantee
1.5 DELIVERY, STORAGE AND HANDLING
A. Deliver sheet metal flashing materials and fabrications undamaged. Protect sheet metal flashing and trim materials and fabrications during transportation and handling.
B. Unload, store, and install sheet metal flashing materials and fabrications in a manner to prevent bending, warping, twisting, and surface damage.
C. Stack materials on platforms or pallets, covered with suitable weathertight and ventilated covering. Do not store sheet metal flashing and trim materials in contact with other materials that might cause staining, denting, or other surface damage.
1.6 COORDINATION
A. Coordinate installation of sheet metal flashing and trim with interfacing and adjoining construction to provide a leakproof, secure, and noncorrosive installation.
PART 2 - PRODUCTS
2.1 MATERIALS FOR FLASHING FABRICATION
A. Stainless steel 20 GA. Min. per ASTM A167; Type 316.
2.2 FASTENERS
A. Anchors
Provide one of the following types:
1. Hammer driven anchors, consisting of a stainless steel drive pin and a corrosion resistant metal expansion shield inserted thru a stainless steel disc with an EPDM sealing washer.
2. Self-tapping, corrosion resistant, concrete and masonry screw inserted thru a stainless steel disc with an EPDM sealing washer.
2.3 MISCELLANEOUS MATERIALS
A. Solder
1. As recommended by the metal manufacturer.
B. Sealant: Provide sealant as specified in Section 07 92 00 Sealants and Caulking.
2.4 FABRICATION
A. Where practicable, form and fabricate sheet metal Work in the factory or shop. Produce bends and profiles accurately to the indicated shapes. Where not indicated or specified, follow the applicable requirements of the reference standards listed in PART 1.
2.5 FACTORY FABRICATED FLASHINGS & COUNTERFLASHINGS
A. Provide factory fabricated, pre-engineered flashing system equal to equal to Springlok Flashing System as
Manufactured by Fry Reglet, or approved equal.
1. System shall be Tested in accordance with ASTM D3161 - Wind Resistance to withstand 110
MPH sustained wind velocity for two hours without evidence of uplift (Class F)
2. Factory fabricated corners
3. Factory fabricated end caps
4. Provide all components as required for complete installation.
5. Provide Reglet and surface mounted type as noted on drawings to coordinate with existing condition.
6. Refer to drawings for additional information.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Coordinate the work of this Section with other Work for the correct sequencing of items which make up the entire system of weatherproofing or waterproofing.
3.2 PREPARATION
A. Do not install the Work of this Section unless all necessary fasteners, blocking and other supporting components have been provided.
B. Do not install the Work of this Section unless all substrates are clean and dry.
3.3 INSTALLATION
A. Isolation
Separate dissimilar metals from each other with bituminous coating.
B. Tinning and Soldering
1. Torch soldering is not acceptable.
2. Clean flux and tin all surfaces to be soldered.
3. Overlap seams as recommended by SMACNA.
4. Sweat solder thoroughly into seams, completely filling the seam for the full width.
5. Upon completion of soldering, remove all traces of flux residue, and if required, apply a neutralizing wash followed by a clean water wash.
3.4 CLEANING AND PROTECTION
A. Clean exposed metal surfaces of substances that interfere with uniform oxidation and weathering.
B. Clean and neutralize flux materials. Clean off excess solder and sealants.
C. Replace sheet metal flashing and trim that have been damaged or that have deteriorated beyond successful repair by finish touchup or similar repair procedures.
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SECTION 08 01 52
WOOD WINDOW & DOOR REPAIRS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes wood window repairs as follows:
1. Repairing wood windows, Doors, frames, sash units and trim.
2. Replacing wood window sash units.
3. Reglazing sashes and transoms.
4. Repairing and refinishing existing hardware and replacing missing hardware.
5. Installing weatherstripping.
B. RELATED REQUIREMENTS:
1. Section 08 88 00 GLAZING
2. Section 09 91 00 PAINTING
3. Section 08 71 00 FINISH HARDWARE for Door Hardware
1.3 DEFINITIONS
A. Work Reference Samples: Samples that represent the Architect's prebid selection of work to be completed; it may be existing work or work specially produced for the Project. The samples will be used to define profiles and dimensions for components that need replication if not restorable.
B. Window: Includes window frame, sash, hardware, storm window, and interior shutters unless otherwise indicated by context.
C. Door: Includes all door panel/s, frame, muntins, rails, joints, reinforcing, hardware prep, & ALL door assembly components, etc. unless otherwise indicated by context.
1.4 PREBID TOUR
A. A mandatory prebid tour is required to view the Design Reference Samples and all windows to verify field conditions to develop a bid.
1.5 MANDATORY PREINSTALLATION MEETINGS
A. MANDATORY Preinstallation Conference: Conduct conference at Project site.
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1.6 ACTION SUBMITTALS
A. Product Data: For each type of product.
B. Shop Drawings: Include plans, elevations, and sections showing locations and details of its corresponding window & door locations in the building on annotated plans and elevations.
C. Samples: For each exposed product and for each color and texture specified.
1.7 INFORMATIONAL SUBMITTALS
A. Qualification Data: For all identified entities in QUALITY ASSURANCE.
B. Safety Program: Submit a written plan detailing the specific hazards and safety measures to be implemented to mitigate hazards to personnel, the public, and the building due to work. Include descriptions of required training, protection, and signage that will be performed to address and mitigate hazards.
C. Protection Plan: Submit a written description of the proposed protection plan, describing methods and materials for protection of surrounding materials, vegetation and site features that may be damaged by cleaning operations.
Provide a detailed description of the proposed materials and installation methods.
D. Cleaning Methodology: Prior to preparing cleaning/stain removal, submit a detailed written description of methods, methods, sequencing, working pressures, materials and equipment proposed for use for cleaning and stain removal on each type of stone. Detail each specific treatment step, protection, and sequencing with other work, including Exterior Metal Restoration, Exterior Stone Restoration, Exterior Pointing, and other work not in this Section for each cleaning procedure. Include materials and methods to be used to control cleaning and waste materials Contractor may propose products for testing in addition to those specified. Only submitted and approved products will be tested.
1.8 QUALITY ASSURANCE
A. Wood-Window-Repair Specialist Qualifications: A qualified wood window & door specialist, experienced in repairing, refinishing, and replacing wood windows & doors in whole and in part. Experience only in fabricating and installing new wood windows & doors is insufficient experience for repairing wood windows. Provide qualified workers trained and experienced in repairing, restoring, replicating, and replacing windows & doors in historic buildings; submit documentation of their Qualifications during 5 consecutive years of work of this type; and a list of installations made identifying when, where and for whom the installations were made. Must have experience on at least 5 other projects listed on the National Register of Historic Places.
1. Title X Requirement: Each firm conducting activities that disturb painted surfaces shall be a "Lead-Safe Certified Firm" according to 40 CFR 745, Subpart E, and use only workers that are trained in lead-safe work practices.
B. Wood-Repair-Material Manufacturer Qualifications: A firm regularly engaged in producing both wood consolidants and wood-patching compounds that have been used for similar wood-repair applications with successful results, and with factory-authorized service representatives who are available for consultation and Project-site inspection and on-site assistance. Minimum 5 years documented, successful restoration experience with work comparable to Work of this Project. Must have experience on at least 5 other projects listed on the National Register of Historic Places.
C. Submit Shop Drawings indicating elevations of units, full-size sections, fastenings, methods of installation and anchorage, method of glazing, locations of operating hardware, mullion details, method and material for
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SECTION 08 01 52 – WOOD WINDOW & DOOR REPAIRS - 3
weatherstripping, insect screen, details, connections with other work and window/door schedules showing location of each window & door unit.
D. Mockups: Prepare mockups of window-repair processes to demonstrate aesthetic effects and to set quality standards for materials and execution and for fabrication and installation. Prepare mockups so they are as inconspicuous as practicable.
1. Wood Window & door Repairs: Prepare two entire window units & one door to serve as mockup to demonstrate samples of each type of repair of wood window & door members including frame, sash, glazing, and hardware.
PART 2 - PRODUCTS
2.1 MATERIALS
A. Reuse existing materials whenever possible in the repair and rehabilitation of wood windows. This includes all wood elements, hardware and glazing that are determined to be of historic significance. Replace window elements with new material only when originals are so deteriorated as to prohibit their useful function.
2.2 WOOD WINDOW & DOOR REPAIRS, GENERAL
A. Quality Standard: Comply with applicable requirements in Section 6, "Interior & Exterior Millwork," in AWI/AWMAC/WI's "Architectural Woodwork Standards" for construction, finishes, grades of wood windows, and other requirements unless otherwise indicated.
1. Exception: Industry practices cited in Section 6, Article 1.5, Industry Practices, of the Architectural Woodwork Standards do not apply to the work of this Section.
2.3 WOOD-REPLACEMENT MATERIALS
A. Wood, General: Clear fine-grained lumber; kiln dried to a moisture content of 6 to 12 percent at time of fabrication;
free of visible finger joints, blue stain, knots, pitch pockets, and surface checks larger than 1/32 inch deep by 2 inches wide.
1. Species: Match species of each existing type of wood component or assembly unless otherwise indicated.
2.4 WOOD-REPAIR MATERIALS
A. Wood Consolidant: Ready-to-use product designed to penetrate, consolidate, and strengthen soft fibers of wood materials that have deteriorated due to weathering and decay and designed specifically to enhance the bond of wood-patching compound to existing wood.
1. Abatron, Kenosha WI 800 455 1745 www.abatron.com
2. ConServ Epoxy LLC Northford CT 203 484 4123
3. Or equal as approved by Architect
4. Liquid Consolidant - Liquid wood consolidant shall consist of a two-part, low-viscosity liquid epoxy that meets the criteria of Table A.
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5. Epoxy Paste - Epoxy paste shall consist of a two-part, thixotropic paste that meets the criteria of Table A.
TABLE A
LIQUID
CONSOLIDANT
EPOXY PASTE
PROPERTIES low- viscosity liquid no slump, thixotropic paste TOXCITY low very low TOXICTY CURED non-toxic non-toxic RATIOS 1:1 by volume 1:1 by volume POT LIFE AT ROOM TEMP 30 minutes min 50 minutes min HARDENING AT ROOM TEMP 1 hour or longer 1 hour or longer HARDENING AT 60 DEG C /140 DEG F 16 min or less 18 min or less VISCOSITY POISES @ 22 DEG C/72 DEG F 4.7 max thixotropic paste SOLIDS 95% min 98% min TENSILE STRENGTH 26 Mpa 4000 psi 16.2MPa 2500 psi
ELONGATION % 50 4
B. Wood-Patching Compound: Two-part epoxy-resin wood-patching compound; knife-grade formulation as recommended in writing by manufacturer for type of wood repair indicated, tooling time required for the detail of work, and site conditions. Compound shall be designed for filling voids in damaged wood materials that have deteriorated due to weathering and decay. Compound shall be capable of filling deep holes and spreading to feather edge.
2.5 GLAZING MATERIALS
A. Replacement Glass: Thickness, Color and reflectivity of the new replacement glass to exactly match that of the existing.
B. Glazing Systems:
1. Traditional Glazing Products: Glazing points and oil-based glazing putty or latex glazing compound. Tint to required color according to manufacturer's written instructions.
2. Polyurethane Glazing Products: Glazing points and single-component polyurethane glazing compound;
ASTM C 920, Type S, Grade NS, Class 25, Use G; struck uniformly to match taper of existing glazing system (removed); colored as required to match painted sash.
3. Silicone Glazing Products: Glazing securement and silicone glazing sealant according to Section 088000 "Glazing"; struck uniformly to match taper of existing glazing system (removed); colored as required to match painted sash.
4. Primers and Cleaners for Glazing: As recommended in writing by glazing material manufacturer.
2.6 HARDWARE
A. Window Hardware: Provide complete sets of window hardware consisting of sash balances, hinges, pulls, latches, and accessories indicated for each window or required for proper operation. Sets shall include replacement hardware to complement repaired and refinished, existing hardware. Window hardware shall smoothly operate, tightly close, and securely lock wood windows and be sized to accommodate sash or ventilator weight and dimensions.
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B. Replacement Hardware: Replace existing damaged or missing hardware with new hardware.
C. Material and Design:
1. Material: Solid bronze of alloy indicated unless otherwise indicated.
2. Design: Custom sash lock to replicate historic hardware.
a. Phelps Company, 759 Brattleboro Road Hinsdale NH, 603.336.6213, Model LKF14
b. Architectural Resource Center, 557 Old Turnpike Road, Northwood NH, 800.370.8808, Solid Brass
Sash Lock #4220
c. Or equal as approved by Architect
3. Weight and Pulley Sash-Balance: Concealed weight and pulley balance system including steel or cast iron weights, cast-bronze pulleys, synthetic sash cord or sash chain; size and capacity to hold sash stationary at any open position.
4. Spring Sash-Balance: Concealed spring-loaded, block-and-tackle type; size and capacity to hold sash stationary at any open position.
D. Hardware Finishes: Comply with BHMA A156.18 for base material and finish requirements indicated.
E. Door Hardware: Refer to Section 08 71 00 FINISH HARDWARE
2.7 WEATHER STRIPPING
A. Compression-Type Weather Stripping: Compressible weather stripping designed for permanently resilient sealing under bumper or wiper action; completely concealed when window is closed.
1. Weather-Stripping Material: Match existing materials and profiles as much as possible unless otherwise indicated.
B. Sliding-Type Weather Stripping: Woven-pile weather stripping of wool, polypropylene, or nylon pile and resin-impregnated backing fabric.
1. Weather Seals: Provide weather stripping with integral barrier fin or fins of semirigid, polypropylene sheet or polypropylene-coated material.
C. Metal Weather Stripping: Bronze or Zinc weather stripping; designed either as one piece to seal by sliding into a groove in the sash or as two pieces that interlock; and completely concealed when window is closed.
D. Supplemental, kerf type EPDM gasketing around interior of window frame.
2.8 MISCELLANEOUS MATERIALS
A. Borate Preservative Treatment: Inorganic, borate-based solution, with disodium octaborate tetrahydrate as the primary ingredient; manufactured for preserving weathered and decayed wood from further damage by decay fungi and wood-boring insects; complying with AWPA P5; containing no boric acid.
B. Cleaning Materials:
1. Detergent Solution: Solution prepared by mixing 2 cups of tetrasodium pyrophosphate (TSPP), 1/2 cup of laundry detergent that contains no ammonia, 5 quarts of 5 percent sodium hypochlorite bleach, and 15 quarts of warm water for each 5 gal. of solution required.
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2. Mildewcide: Commercial, proprietary mildewcide or a solution prepared by mixing 1/3 cup of household detergent that contains no ammonia, 1 quart of 5 percent sodium hypochlorite bleach, and 3 quarts of warm water.
C. Adhesives: Wood adhesives for exterior exposure, with minimum 15- to 45-minute cure at 70 deg F, in gunnable and liquid formulations as recommended in writing by adhesive manufacturer for each type of repair.
D. Fasteners: Use fastener metals that are noncorrosive and compatible with each material joined.
1. Match existing fasteners in material and type of fastener unless otherwise indicated.
2. Use concealed fasteners for interconnecting wood components.
3. Use concealed fasteners for attaching items to other work unless exposed fasteners are the existing fastening method.
4. For fastening metals, use fasteners of same basic metal as fastened metal unless otherwise indicated.
5. For exposed fasteners, use Phillips-type machine screws of head profile flush with metal surface unless otherwise indicated.
6. Finish exposed fasteners to match finish of metal fastened unless otherwise indicated.
E. Anchors, Clips, and Accessories: Fabricate anchors, clips, and window accessories of aluminum, nonmagnetic stainless steel, or hot-dip zinc-coated steel complying with requirements in ASTM B 633 for SC 3 (Severe) service condition.
2.9 WOOD WINDOW & DOOR FINISHES
A. Factory-Primed Replacement Units: Manufacturer's standard factory-prime coat on exposed exterior and interior wood surfaces; compatible with indicated finish coating.
PART 3 - EXECUTION
3.1 EVALUATION
A. Perform an evaluation survey of the existing conditions of each wood window with the intent to note any deviations from the TTV Report of Existing Openings Survey already. The evaluation survey may be in the form of a schedule and shall note any deviations in the following conditions.
1. Window & door location.
2. Condition of the paint.
3. Condition of the frame and sill.
4. Condition of the interior…
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