SPI 4085.pdf

PDF 261 KB Posted Jan 3, 2020

Attached to: Honeywell IPS Federal contract opportunity
Solicitation number: SPRDL1-19-R-0147
Issued by: Defense Logistics Agency Land and Maritime

About this file

Written by GovTribe AI · Dec 31, 2023

This document provides a Special Packaging Instruction (SPI) for an alternator and associated parts. The SPI specifies how to package an alternator (Part Number 12273135-3), gasket, reducer, elbow, pump, and other components into segregated packages and a unit container using various materials. The packaging is required to meet Military Standard 2073-1D for preservation and Military Standard 129 for marking. The SPI provides detailed instructions for cleaning, drying, packing, marking, and inspecting the packaged alternator system. Accompanying illustrations depict the blocking assembly, support blocks, and drum packaging configuration. Related to this is a federal contract opportunity for Honeywell IPS for a 5-year IDIQ contract under Solicitation Number SPRDL1-19-R-0147 to be released on or about January 3, 2020 with an offer due date of February 20, 2020. The requirement is restricted to Honeywell and involves the Defense Logistics Agency Land and Maritime.

View the file

Other files for this federal contract opportunity

Other files attached to Honeywell IPS, newest first.
File	Type	Posted
SPRDL119R0147-0001.pdf	PDF	Jan 27, 2020
SPI 779.pdf	PDF	Jan 3, 2020
SPI 818.pdf	PDF	Jan 3, 2020
SPRDL1-19-R-0147 Beta.Sam.Gov Solicitation.pdf	PDF	Jan 3, 2020

On GovTribe

Work with this file on GovTribe

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 10 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

-CC

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 133.2 4.348 17.3 X 16.9 X 25.7

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1D, SEE BLOCK 17

13. CLEANING

MIL-STD-2073-1D

14. DRYING

MIL-STD-2073-1D

SEE THE NOTES

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE P

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129

17. NOTES / DRAWING

A. REFER TO THE BILL OF MATERIALS FOR ALL OF THE REFERENCED ITEMS AND CIRCLED NUMBERS ON

THE ACCOMPANYING PAGES.

B. THIS KIT, AS SHOWN ON REVISION C OF DRAWING 57K4085, CONSISTS OF THE FOLLOWING PARTS

CONSOLIDATED INTO 6 SEGREGATED PACKAGES.

SEGREGATED METHOD OF

PACKAGE NO. PART NUMBER CAGE NOMENCLATURE QTY. PRESERVATION

1 12273135-3 19207 ALTERNATOR 1 10

2 12472989 19207 GASKET, ALTERNATOR 1 10

*3 M83248/1-910 81349 RUBBER, FLUOROCARBON 1 10

*4 MS21916J10-8 96906 REDUCER, EXTERNAL 1 10

*5 MS51552-12SS 96906 ELBOW, TUBE TO 1 10

*6 12345900 19207 PUMP, OIL LEAKAGE 1 10

* THESE ITEMS ARE SUPPLIED LOOSE WITH THE ALTERNATOR (P/N 12273135-3) SEGREGATED

PACKAGE 1.

C. MARKING, SEGREGATED PACKAGE.

1. MARK EACH SEGREGATED PACKAGE WITH THE SEGREGATED PACKAGE NUMBER.

2. IDENTIFY THE CONSOLIDATION BAG FROM NOTE F WITH THE FOLLOWING: “THESE PARTS MUST BE

INSTALLED ON THE ALTERNATOR BEFORE THE ALTERNATOR IS INSTALLED ON THE VEHICLE.”

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 10 Pages

OMB No. 0704-0188

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

D. MARKING.

1. MARK THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. IN ADDITION, ATTACH A PACKING LIST TO THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST, IDENTIFY

THE ITEMS WITHIN EACH SEGREGATED PACKAGE TOGETHER WITH THEIR SEGREGATED PACKAGE

NUMBER.

2. MARK THE REUSABLE CONTAINER AS FOLLOWS: “METHOD 50 REUSABLE CONTAINER: DO NOT

DESTROY.”

E. PREPARE THE FOLLOWING PARTS AS DESCRIBED BELOW:

SEGREGATED

PART NUMBER NOMENCLATURE QTY. CAP BAG PACKAGE

M83248/1-910 RUBBER, FLUOROCARBON 1 - 18A 3

MS21916J10-8 REDUCER, EXTERNAL 1 1B & 1C 19A 4

MS51852-12SS ELBOW, TUBE TO 1 1B 19A 5

12345900 PUMP, OIL LEAKAGE 1 1A & 1B 19B 6

1. WHEN SPECIFIED, INSTALL THE APPROPRIATE CAPS ON THE INDICATED PART NUMBER.

2. IF THE ITEMS WHICH REQUIRE CAPS HAVE BEEN CLEANED AND CAPPED, AND THEY HAVE NOT

BEEN CONTAMINATED, CLEANING AND RECAPPING MAY BE ELIMINATED.

3. PLACE EACH PART IN THE SPECIFIED BAG, AND CLOSE THE BAG BY HEAT SEALING.

F. CONSOLIDATE THE SEGREGATED PACKAGES FROM NOTE E INTO A BAG, ITEM 19C.

G. 12472989, GASKET, ALTERNATOR, SEGREGATED PACKAGE 2 , QUANTITY 1.

1. POSITION THE GASKET BETWEEN TWO STIFFENERS, ITEM 4, AND SECURE WITH FOUR PIECES OF

TAPE, ITEM 16, IN SUCH A MANNER THAT THE TAPE WILL NOT TOUCH THE PART OR EXERT

PRESSURE THAT WOULD SUBJECT THE PART TO SET OR DISTORTION.

2. PLACE THE PREPARED GASKET IN A BAG, ITEM 18B, AND CLOSE THE BAG BY HEAT SEALING.

H. PREPARE THE BLOCKING ASSEMBLY AS FOLLOWS:

1. USING A GOOD GRADE OF EXTERIOR ADHESIVE, LAMINATE TWO PIECES OF PLYWOOD, ITEM 5, TOGETHER.

2. DRILL AND CUT THE LAMINATED PLYWOOD IN ACCORDANCE WITH THE ILLUSTRATION ON PAGE 7.

3. INSTALL EACH OF THE FOUR BLOCKING PIECES, ITEM 7, AS IT IS SHOWN ON PAGE 7, BY USING A GOOD QUALITY OF EXTERIOR ADHESIVE, AND DRIVING NAILS, ITEM 8B, THROUGH THE PLYWOOD, AND CLINCHING. FOUR NAILS SHALL BE USED IN EACH BLOCK, ARRANGED IN A STAGGERED

PATTERN. TO PREVENT SPLITTING, EITHER BLUNT THE NAILS, OR DRILL PILOT HOLES THROUGH

THE BLOCK THAT ARE SLIGHTLY SMALLER THAN THE DIAMETER OF THE NAIL.

4. INSTALL THE SUPPORT BLOCKS, ITEM 6, AS SHOWN ON PAGE 7, BY USING A GOOD QUALITY EXTERIOR ADHESIVE, AND DRIVING THE NAILS, ITEM 8A, THROUGH THE PLYWOOD AND INTO THE

BLOCKS. THREE NAILS SHALL BE USED IN EACH BLOCK.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 10 Pages

OMB No. 0704-0188

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

5. PLACE THE METAL MOUNTING RING, ITEM 9, ON THE UNDERSIDE OF THE BLOCKING ASSEMBLY, AND THE METAL PLATE, ITEM 10, ON TOP OF THE BLOCKING ASSEMBLY, POSITIONED BETWEEN THE

SUPPORT BLOCKS, ITEM 6, AS IT IS ILLUSTRATED ON PAGE 8.

6. WITH THE HOLES ALIGNED, SECURE WITH HARDWARE, ITEMS 11, 12, 13, AND 14, IN SIX PLACES, AS

IT IS SHOWN ON PAGE 8.

I. 12273135-3, ALTERNATOR, SEGREGATED PACKAGE 1, QUANTITY 1.

1. IF THE ALTERNATOR HAS ALREADY BEEN CAPPED/PLUGGED, RECAPPING/REPLUGGING MAY BE

ELIMINATED. OTHERWISE, CAP/PLUG THE APPROPRIATE PORT/CONNECTOR ON THE ALTERNATOR

AS FOLLOWS:

PORT/CONNECTOR CAP/PLUG

MS33649-8 3A

MS33649-10 3B

J1 2A J2 2B

2. POSITION THE ALTERNATOR SO THAT THE SPLINE FITS IN THE HOLE IN THE CENTER OF THE

BLOCKING ASSEMBLY, AS IT IS ILLUSTRATED ON PAGE 8.

3. WITH THE FACE OF THE MOUNTING RING, ITEM 9, FLUSH WITH THE FACE OF THE ALTERNATOR, PLACE THE CLAMP, ITEM 15, AROUND THE MOUNTING RING AND THE ALTERNATOR, AND TIGHTEN.

SEE THE ILLUSTRATION ON PAGE 8.

J. SECURE THE PACKAGED GASKET FROM NOTE G TO THE ALTERNATOR WITH TAPE, ITEM 17, IN SUCH A

WAY AS TO AVOID BENDING THE STIFFENERS.

K. SECURE THE CONSOLIDATED ITEMS FROM NOTE F TO THE ALTERNATOR WITH TAPE, ITEM 17. SEE THE

ILLUSTRATION ON PAGE 8 FOR PLACEMENT.

L. SLIDE A BAG, ITEM 20, OVER THE ALTERNATOR AND THE ITEMS SECURED TO IT. GATHER THE BAG MATERIAL UP BETWEEN THE CLAMP, ITEM 15, AND THE BLOCKING ASSEMBLY, WHERE THE MOUNTING RING, ITEM 9, IS ATTACHED. SECURE WITH TAPE, ITEM 17, IN A MANNER THAT TIGHTLY WRAPS THE

GATHERED BAG MATERIAL AROUND THE CIRCUMFERENCE OF THE MOUNTING RING.

M. ATTACH THE DESICCANT, ITEM 21, TO THE BAG FROM NOTE L WITH TAPE, ITEM 17.

N. PLACE THE ALTERNATOR IN THE DRUM, ITEM 22, ALLOWING THE BLOCKING ASSEMBLY TO REST ON THE INVERTED BEAD, SHOWN ON PAGE 8. PLACE THE SUPPORT DISK (SEE PAGE 5) ON TOP OF THE

SUPPORT BLOCKS, ITEM 6.

O. SEAL THE DRUM WITH THE PROVIDED STYLE 1 COVER, AND THE LOCKING RING TO MAKE A METHOD 50.

P. THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL A AND LEVEL B SHIPPING CONTAINER. FOR BOTH LEVEL A AND B, WHEN MULTIPLE QUANTITIES ARE TO BE SHIPPED TO THE SAME DESTINATION, EXTERIOR

PACKS WITHOUT SKIDS SHALL BE PALLETIZED. MIL-HDBK-774 MAY BE USED FOR GUIDANCE.

Q. INSPECT THE PRESERVATION (SEE NOTE B), THE SEGREGATED PACKAGES, CONSOLIDATION PACKS (WHEN A METHOD IS SPECIFIED), UNIT PACK AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1D AND

THE APPLICABLE CONTAINER SPECIFICATION.

OMB No. 0704-0188

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 10 Pages

METAL PLATE

4-1/2

60 0

2 DIA. THRU.

THICKNESS:

12 GAUGE

1/4 DIA. THRU. 6 PLACES

5-13/16 DIA.

EQUALLY SPACED.

SUPPORT DISK3/4

2 DIA.

15-1/4 DIA.

- MAKE FROM ITEM NUMBER 5

ON THE BILL OF MATERIALS.

5-13/16 DIA.

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 10 Pages

200 0 015'+

5 DIA.

6.625 +

.000

.005 DIA.

1/4 DIA. THRU.-

0 CSK. 9/16 DIA.

6 HOLES EQUALLY SPACED.

6.24 +

.00

.04 DIA.

.148 +_ .000 .005

5/8

DIA.5.81 .06+_

MOUNTING RING 9

3/4

65 0

5-1/8 R 7-5/8 R

BLOCKING

SECTION A-A

BLOCKING

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 10 Pages

1-1/2

7-5/8 R

5-13/16

SUPPORT

BLOCK

PLACEMENT

6 R

2 PLACES

6 2 PLACES

1-1/4

2 PLACES

SUPPORT

BLOCK

PLACEMENT

TOP VIEW

3-1/83-1/8

1-1/2

EQUALLY SPACED.

1/4 DIA. 6 PLACES

2-1/4

4-1/4

6SEE NOTE H.

2 DIA.

BLOCKING ASSEMBLY (SEE NOTE H)

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 10 Pages

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 10 Pages

OMB No. 0704-0188

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

BILL OF MATERIALS

DESCRIPTION SIZE SPECIFICATION DATA QTY.

1* CAP NAS835.

1A NAS835N4. 1

1B NAS835N8. 3

1C NAS835N10. 1

2* CAP MS90376.

2A MS90376-8R. 1

2B MS90376-16R. 1

3* PLUG NAS833.

3A NAS833-8. 1

3B NAS833-10. 1

4 STIFFENERS 7 X 7 ASTM-D4727, TYPE CF, CLASS D,

GRADE 125.

5 PLYWOOD 15-1/4 DIA. X 3/4 A-A-55057, TYPE A, EXTERIOR

EXPOSURE, GRADE C-D.

6 SUPPORT BLOCK 1-1/2 X 2 X 12 ASTM-D6199-97, GROUP II OR III. 2

7 BLOCKING SEE PAGE 6 ASTM D6199-97, GROUP IV, CLASS 1. 4

8 NAILS COMMERCIAL GRADE BOX CEMENT

COATED.

8A 8d 6 8B 10d 16

9 MOUNTING RING SEE PAGE 6 MATERIAL: STEEL ASTM-A576 OR

ASTM-A108. FINAL PROTECTIVE

FINISH: MIL-STD-171 5.3.1.3 OR

5.3.2.3.

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 10 Pages

OMB No. 0704-0188

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

BILL OF MATERIALS

DESCRIPTION SIZE SPECIFICATION DATA QTY.

10 METAL PLATE SEE PAGE 5 MATERIAL: STEEL ASTM-A576 OR

ASTM-A108. FINAL PROTECTIVE

FINISH: MIL-STD-171 5.3.1.3 OR

5.3.2.3.

11** MACHINE SCREW 1/4 X 2-1/2 82 DEGREE FLAT COUNTERSUNK

HEAD.

12** FLAT WASHER 1/4 6

13** LOCK WASHER 1/4 HEAVY DUTY. 6

14** HEX NUT 1/4 6

15 CLAMP PART NUMBER 12310653, NSN:

5340-01-139-3747, FSCM: 19207.

16 TAPE 3/4 X AS REQUIRED A-A-883, TYPE I. 4

17 TAPE 2 X AS REQUIRED MIL-T-22085, TYPE II. A/R

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 10 Pages

OMB No. 0704-0188

-CC

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

57K4085 (19207) ALTERNATOR,HONEYWEL 19207 AK13058419

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

2920-01-305-8419 1-10-2005 -

BILL OF MATERIALS

DESCRIPTION SIZE SPECIFICATION DATA QTY.

18 BAG MIL-B-117, TYPE I, CLASS E, STYLE 1.

18A 2-1/2 X 3 1 18B 10 X 10 1

19 BAG MIL-B-117, TYPE III, CLASS B,

STYLE 2.

19A 3 x 5 2 19B 4 X 6 1 19C 10 X 10 1

20 BAG 24 X 30 MIL-B-117, TYPE III, CLASS B,

STYLE 2, 6 MIL.

21 DESICCANT MIL-D-3464, TYPE 1. 88 UNITS

22*** DRUM MS27683-1-I (MODIFIED). 1

* OR EQUIVALENT

** COMMERCIAL QUALITY STEEL IS ACCEPTABLE WITH ZINC PLATING, OR PRESERVATIVE COATING

CONFORMING TO MIL-PRF-16173, GRADE 4.

*** THE DRUM IS MODIFIED AS IT IS SHOWN ON PAGE 8.

File details come from the government source that posted it. Updated Jan 3, 2020.