SPI_CLIN_0011.pdf

PDF 291 KB Posted Feb 12, 2018

Attached to: Axle Assembly, Automotive Federal contract opportunity
Solicitation number: SPRDL1-17-R-0456
Issued by: Department of the Army Materiel Command TACOM Life Cycle Management Command

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SPI_8169.pdf	PDF	Feb 28, 2018
SPI_2.pdf	PDF	Feb 15, 2018
SPRDL117R0456.pdf	PDF	Feb 12, 2018

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Page 1 of 12 Pages

DD Form 2169, SEP 96 (Replica) Previous editions are obsolete

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

1 EA NONE 1802.0 71.121 101.0 X 36.0 X 33.8

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

18. 19. 20.

STEPS REQD DESCRIPTION

12. MILITARY PRESERVATION

METHOD 20

16. MARKING

MIL-STD-129 AND NOTE K

MIL-STD-2073-1D

MIL-STD-2073-1D, PROCEDURE 1

13. CLEANING

14. DRYING

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE L

b. LEVEL B

NOT APPLICABLE

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT PACKING IN ACCORDANCE WITH

MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. CAGE BRAKES IN ACCORDANCE WITH CAGING PROCEDURES ON PAGE 11. REMOVE BRAKE DRUMS AND APPLY PRESERVATIVE TO ALL BARE METAL BRAKE COMPONENTS INCLUDING THE UNPAINTED SURFACES OF THE BRAKE DRUM. NOTE: INSTALL BRAKE DRUMS ON AXLE AFTER PRESERVATIVE HAS THROUGHLY DRIED. THE BRAKES SHOULD REMAIN CAGED FOR SHIPMENT AND STORAGE. ATTACH A TAG TO

EACH BRAKE CHAMBER STATING "BRAKES CAGED, UNCAGE BRAKES BEFORE INSTALLATION."

PLACE CAPS, REMOVED FROM BRAKE CHAMBERS DURING THE CAGING PROCESS, INTO A BAG CONFORMING TO MIL-B-117, STYLE 2, TYPE I, CLASS B, SIZE 8 X 10. CLOSURE: HEAT SEAL. SECURE BAG TO ONE OF THE BRAKE CHAMBERS WITH TAPE CONFORMING TO PPP-T-60, TYPE III, CLASS 1.

C. FILL AXLE DIFFERENTIAL OPERATING LEVEL WITH OPERATING FLUID. ROTATE BRAKE DRUMS TO PROVIDE PROTECTION TO THE INTERNAL PARTS OF THE AXLE ASSEMBLY AND SEAL ALL OPENINGS. ATTACH A TAG TO EACH END OF AXLE STATING "RESERVOIRS ARE FILLED

WITH MIL-PRF-2105 GRADE GO-80/90 OPERATING LUBRICANT."

D. APPLY PRESERVATIVE TO ALL UNPAINTED EXTERIOR SURFACES EXCEPT THE U-JOINT YOKE. PRESERVE ALL UNPAINTED SURFACES

OF BRACKET "C".

E. APPLY PRESERVATIVE TO UNPAINTED SURFACES OF THE U-JOINT YOKE INCLUDING THE THREADED HOLES. WRAP WITH MIL-121, TYPE II, GRADE A, CLASS 2 AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE. NOTE: MANUFACTURER'S PLASTIC PROTECTIVE CAPS

ARE ACCEPTABLE AS AN ALTERNATIVE TO THE USE OF WRAP.

F. ALL OPENED PORTS SHALL BE SEALED WITH CAPS / PLUGS CONFORMING TO NAS 847 IN ACCORDANCE WITH MIL-STD-2073-1C.

MANUFACTURER'S CAPS / PLUGS ARE ACCEPTABLE.

G. WRAP EACH WHEEL STUD AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE. NOTE: MANUFACTURER'S CAPS ARE ACCEPTABLE. NOTE: PREPARE A TAG STATING, "STUDS HAVE BEEN PRESERVED WITH MIL-PRF-16173, GRADE 4 PRESERVATIVE.

REMOVE PRIOR TO USE." ATTACH TAG TO ONE OF THE WHEEL STUDS.

1B PRESERVATIVE: A-A-52465.

2C PRESERVATIVE: MIL-PRF-2105 GRADE GO-80/90.

3D PRESERVATIVE: MIL-PRF-16173, GRADE 4.

4E PRESERVATIVE: MIL-PRF-10924.

5F CLOSURE: NAS 847.

6G WRAP: MIL-B-121, TYPE II, GRADE A, CLASS 2.

7H CUSHIONING AND BLOCKING: MIL-STD-1186.

8J 1 CONTAINER: MIL-B-26195 (MOD), STYLE A, TYPE II, GRADE I,

CLASS 1, SIZE 98-7/8 X 33-9/16 X 25.

Page 2 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

MIL-STD-731,

Lumber

(Nominal Size)

Pad or Block

Number

Critical Dimensions (Inches)

L W D

QTY

COMMENTS

A 4 X 4 29 4 FABRICATE IN ACCORDANCE WITH FIGURE 1 ON PAGE 3.

B 33-1/2 7 3-1/2 2 FABRICATE IN ACCORDANCE WITH FGURE 2 ON PAGE 3.

C BRACKET "C" 3/8 1018 STEEL PLATE 2 FABRICATE IN ACCORDANCE WITH FIGURE 3 ON PAGE 3.

D SEE COMMENTS 1 FABRICATE IN ACCORDANCE WITH FIGURE 4 ON PAGE 3.

HARDWARE

NUMBER DESCRIPTION SIZE QTY COMMENTS

1 CARRIAGE BOLTS 3/8 INCH X 6 INCH 4

2 CARRIAGE BOLTS 3/8 INCH X 9 INCH 4

3 CARRIAGE BOLTS 1/2 INCH X 10 INCH 4

4 CARRIAGE BOLTS 1/2 INCH X 16 INCH 4

5 NUTS 3/8 INCH NC 8

6 NUTS 1/2 INCH NC 8

7 FLAT WASHERS 3/8 32

8 FLAT WASHERS 1/2 8

9 LOCKWASHERS 1/2 8

10 LOCKWASHERS 3/8 8

11 LAG BOLTS 3/8 INCH X 3 INCH 24

12 FLAT WASHERS 3/4 4

COMERCIAL QUALITY STEEL WITH COMERCIAL QUALITY

ZINC PLATING IS ACCEPTABLE.

LOOSENING OF THE INSTALLED NUTS, USED IN THE

SECURING OF BLOCKING AND BRACING, AND ON

ANCHOR BOLTS, SHALL BE PREVENTED BY EITHER

NICKING THE EXPOSED THREADS OF THE BOLTS;

APPLYING PAINT, ASPHALTUM OR MIL-PRF-16173,

GRADE 1 PRESERVATIVE.

H. FABRICATE RUBBING STRIPS "A", BLOCKS "B", AND BRACKETS "C" IN ACCORDANCE WITH THE MATERIALS CHART ABOVE AND

FIGURE 1, FIGURE 2 AND FIGURE 3 ON PAGE 3.

I. NOTE "I" IS NOT USED.

Page 3 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

FIGURE 4

FIGURE 1

FIGURE 2

FIGURE 3

3-½

33-½

25-¼ 31-¾

1-¾

½ DIA, 4 HOLES

1-¾

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

33-½

9-¾ 15-¼

1-½

3 8/ DIA, 2 HOLE

10- 3 8/

2-½

26-½

23-½

1-¾

3-½

9/16 DIA,2 HOLES

MATERIAL: 3/8 1018 STL PLT

¼1-

½2-

14-¾ ¾ R

¾ R

16-¾ REF

3-½

Page 4 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

J. FABRICATE MIL-B-26195 BASE USING HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 5 BELOW.

FIGURE 5

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes.

4 PLACES

4 x 4 NOM

27-½

33-½

73-½

1-¾

31-¾

½" DIA HOLE THRU

4 PLACES

3 8/ DIA HOLE THRU

4 PLACES

Page 5 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

NOTE "J" CONTINUED:

SECURE RUBBING STRIPS "A" (4 EACH) AND BLOCKS "B" (2 EACH) TO THE BASE USING HARDWARE FROM CHART ON PAGE 2 AND AS

SHOWN IN FIGURE 6 BELOW.

FIGURE 6

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes.

4 PLACES

10-3/8

TYP BOTH BLOCKS

4 PLACES

4 PLACES 4 PLACES

70-½

Page 6 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

NOTE "J" CONTINUED:

USING BLOCKS "B" AS A TEMPLATE, MATCH DRILL FOUR (4) EACH 1/2 INCH HOLES THROUGH SKID AS SHOWN IN FIGURE 7 BELOW.

INSERT FOUR (4) EACH CARRIAGE BOLTS (NUMBER 3) WITH FOUR (4) EACH FLATWASHERS (NUMBER 12) THROUGH MOUNTING HOLES IN

BLOCKS "B" AS SHOWN IN FIGURE 7 BELOW.

FIGURE 7

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes. 4 PLACES

4 PLACES

½" DIA DRILL THRU

4 PLACES

REF

Page 7 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

FIGURE 8

NOTE "J" CONTINUED:

PLACE BLOCK "D" ON SKID AND SECURE WITH FF-N-105 NUMBER 16 NAILS AS SHOWN IN FIGURE 8 BELOW.

All dimensions are in inches.

All dimensions are actual.

25-¾

REF44-¾

71-¾

Page 8 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK150481557

2520-01-504-8155 07-18-2007 A

NOTE "J" CONTINUED:

PLACE BARRIER MATERIAL MIL-B-121, TYPE II, GRADE A, CLASS 2, SIZE 7 X 28, TWO (2) EACH, AROUND AXLE AND MOUNTING PADS AND

SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE AS SHOWN IN FIGURE 9 BELOW. NOTE: BOTH MOUNTING PADS SHOULD BE WRAPPED.

PLACE AXLE ON SKID AND CENTER ON BLOCKS "B" AS SHOWN IN FIGURE 9 BELOW AND IN FIGURE 10 ON PAGE 9.

PLACE BRACKETS "C" OVER AXLE ASSEMBLY AND SECURE WITH HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 9 BELOW

AND IN FIGURE 10 ON PAGE 8.

NOTE: NUTS FOR HOLD DOWN BRACKETS SHOULD BE TORQUED TO 70 FOOT POUNDS.

FIGURE 9

WRAP

TYPICAL BOTH SIDES

REF

4 PLACES

Page 9 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

FIGURE 10

Page 10 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

NOTE "J" CONTINUED:

FABRICATE MIL-B-26195 MODIFIED HOOD WITH JOIST SUPPORTS, VERTICAL JOIST SUPPORTS, AND LATERAL JOIST SUPPORTS USING NOMINAL 2 X 4 LUMBER COMFORMING TO MIL-STD-731. LOCATE CLEATS, JOIST SUPPORTS, AND VERTICAL JOIST SUPPORTS AS SHOWN IN FIGURE 11

BELOW.

NOTE: CONTAINER IS CONSTRUCTED WITH VENTILATION HOLES, DRAIN HOLES, AND CORNER STRAPS AS SPECIFIED BY MIL-B-26195.

PLACE HOOD ON SKID AND SECURE USING 24 EACH LAG BOLTS (NUMBER 11) AND 24 EACH FLATWASHERS (NUMBER 7).

K. MARK CONTAINER WITH 1 INCH LETTERS, ON BOTH SIDES AND ENDS: "REUSABLE CONTAINER DO NOT DESTROY.

CAUTION! LIFT BY BASE ONLY. TO OPEN, REMOVE BOTTOM LAG BOLTS."

L. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

FOR CLOSURE OF HOOD USE

24 EACH LAG BOLTS (NUMBER 11) AND

24 EACH FLATWASHERS (NUMBER 7).

FIGURE 11

37 61 85 101

3-½

26-¼

16-¼

All dimensions are in inches.

All dimensions are actual.

Page 11 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

SPRING BRAKE CAGING PROCEDURE

TOOLS AND SPECIAL TOOLS

WRENCH, RATCHET 1/2 INCH DRIVE

SOCKET, 19mm DEEP WELL

A. CAGING.

NOTE: TO CAGE BRAKES FOR PRESERVATION, APPLY CAGING PROCEDURE TO ALL FOUR (4) AIR CHAMBERS ON AXLE.

1. REMOVE NUT (1) AND WASHER (2) FROM CAGING BOLT (3) AS SHOWN IN FIGURE 12 ON PAGE 12.

2. PULL OUT CAGING BOLT (3) FROM CAGING BOLT HOLDER (4) AS SHOWN IN FIGURE 12 ON PAGE 12.

3. TURN RUBBER CAP (5) COUNTER CLOCKWISE 1/4 TURN AND REMOVE CAP (5) FROM BACK OF AIR CHAMBER (6) AS SHOWN IN FIGURE 13

ON PAGE 12.

4. INSERT T END OF CAGING BOLT (3) IN BACK OF AIR CHAMBER (6) AND LOCK IN PLACE BY TURNING CAGING BOLT CLOCKWISE 1/4 TURN

AS SHOWN IN FIGURE 14 AND FIGURE 15 ON PAGE 12.

5. POSITION WASHER (2) AND NUT (1) ON CAGING BOLT (3) AS SHOWN IN FIGURE 16 ON PAGE 12.

6. TIGHTEN NUT (1) UNTIL BRAKE SHOE IS CAGED AS SHOWN IN FIGURE 17 ON PAGE 12.

NOTE: AFTER CAGING ALL FOUR AIR CHAMBERS YOU SHOULD BE ABLE TO ROTATE THE BRAKE DRUMS. ONCE THIS IS

ACCOMPLISED, THE BRAKE DRUMS CAN BE REMOVED.

Page 12 of 12 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12422746-002 (19207) AXLE ASSEMBLY, FORWARD REAR DRIVE, ABS 19207 AK15048155

2520-01-504-8155 07-18-2007 A

BOLT HOLDER

FIGURE 15 FIGURE 16

FIGURE 14

FIGURE 13

FIGURE 12

FIGURE 11

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