SPI_8169.pdf

Page 1 of 11 Pages

DD Form 2169, SEP 96 (Replica) Previous editions are obsolete

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

1 EA NONE 1784.5 71.121 101.0 X 36.0 X 33.8

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

18. 19. 20.

STEPS REQD DESCRIPTION

12. MILITARY PRESERVATION

METHOD 20

16. MARKING

MIL-STD-129 AND NOTE K

MIL-STD-2073-1D

MIL-STD-2073-1D, PROCEDURE 1

13. CLEANING

14. DRYING

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE L

b. LEVEL B

NOT APPLICABLE

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT PACKING IN ACCORDANCE WITH

MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. REMOVE BRAKE DRUMS AND APPLY PRESERVATIVE TO ALL BARE METAL BRAKE COMPONENTS INCLUDING THE FINISHED SURFACE OF THE BRAKE DRUM. NOTE: INSTALL BRAKE DRUMS ON AXLE AFTER PRESERVATIVE HAS THROUGHLY DRIED.

C: FILL AXLE DIFFERENTIAL OPERATING LEVEL WITH OPERATING FLUID. ROTATE BRAKE DRUMS TO PROVIDE PROTECTION TO THE INTERNAL PARTS OF THE AXLE ASSEMBLY AND SEAL ALL OPENINGS. ATTACH A TAG TO EACH END OF AXLE STATING

"RESERVOIRS ARE FILLED WITH MIL-PRF-2105 GRADE GO-80/90 OPERATING LUBRICANT".

D. APPLY PRESERVATIVE TO ALL UNPAINTED EXTERIOR SURFACES EXCEPT THE U-JOINT YOKE. APPLY PRESERVATIVE TO

UNPAINTED SURFACES OF BRACKET "C".

E. APPLY PRESERVATIVE THROUGH ALL GREASE FITTINGS. APPLY PRESERVATIVE TO UNPAINTED SURFACES OF THE U-JOINT YOKE INCLUDING THE THREADED HOLES. WRAP WITH MIL-B-121, TYPE II, GRADE A, CLASS 2 AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE.

NOTE: MANUFACTURER'S PLASTIC PROTECTIVE CAPS ARE ACCEPTABLE AS AN ALTERNATIVE TO THE USE OF WRAP.

F. PLUG OR CAP ALL OPEN PORTS. NOTE: MANUFACTURER'S PLUGS AND CAPS ARE ACCEPTABLE.

G. COMPLETELY WRAP EACH WHEEL STUD AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE. NOTE: MANUFACTURES CAPS ARE ACCEPTABLE. NOTE: PREPARE A TAG AS FOLLOWS: "STUDS HAVE BEEN PRESERVED WITH MIL-PRF-16173 GRADE 4

PRESERVATIVE. REMOVE PRIOR TO USE". ATTACH TAG TO ONE OF THE WHEEL STUDS.

H. FABRICATE RUBBING STRIPS "A", BLOCKS "B", "D", AND BRACKETS "C" IN ACCORDANCE WITH CHART ON PAGE 2 AND FIGURE 1, FIGURE 2, FIGURE 3 AND FIGURE 4 ON PAGE 3.

I. NOTE "I" IS NOT USED.

1B PRESERVATIVE: A-A-52465.

2C PRESERVATIVE: MIL-PRF-2105 GRADE GO-80/90.

3D PRESERVATIVE: MIL-PRF-16173, GRADE 4.

4E PRESERVATIVE: MIL-PRF-10924.

5F CLOSURE: NAS 847.

6G WRAP: MIL-B-121, TYPE II, GRADE A, CLASS 2.

7H CUSHIONING AND BLOCKING: MIL-STD-1186.

8J 1 CONTAINER: MIL-B-26195 (MOD), STYLE A, TYPE II, GRADE I,

CLASS 1, SIZE 98-7/8 X 33-9/16 X 25.

Page 2 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

MIL-STD-731,

Lumber

(Nominal Size)

Pad or Block

Number

Critical Dimensions (Inches)

L W D

QTY

COMMENTS

A 4 X 4 29 4 FABRICATE IN ACCORDANCE WITH FIGURE 1 ON PAGE 3.

B SEE COMMENTS 2 FABRICATE IN ACCORDANCE WITH FIGURE 2 ON PAGE 3.

C BRACKET "C" 2 MATERIAL 3/8 1018 STEEL PLATE.

SEE COMMENTS FABRICATE IN ACCORDANCE WITH FIGURE 3 ON PAGE 3.

D SEE DIMENSIONS 33 - 1/2 4 - 1/4 3 - 1/2 2 FABRICATE IN ACCORDANCE WITH FIGURE 4 ON PAGE 3.

HARDWARE

NUMBER DESCRIPTION SIZE QTY COMMENTS

1 CARRIAGE BOLTS 3/8 INCH X 6 INCH 4

2 CARRIAGE BOLTS 3/8 INCH X 9 INCH 8

3 CARRIAGE BOLTS 1/2 INCH X 9 INCH 4

4 CARRIAGE BOLTS 3/8 INCH X 14 INCH 4

5 CARRIAGE BOLTS 1/2 INCH X 10 INCH 4

6 NUTS 3/8 INCH NC 16

7 NUTS 1/2 INCH NC 8

8 FLAT WASHERS 3/8 40

9 FLAT WASHERS 1/2 8

10 LOCKWASHERS 1/2 8

11 LOCKWASHERS 3/8 16

12 LAG BOLTS 3/8 INCH X 3 INCH 24

13 FLAT WASHERS 3/4 4

COMERCIAL QUALITY STEEL WITH COMERCIAL QUALITY

ZINC PLATING IS ACCEPTABLE.

LOOSENING OF THE INSTALLED NUTS, USED IN THE

SECURING OF BLOCKING AND BRACING, AND ON

ANCHOR BOLTS, SHALL BE PREVENTED BY EITHER

NICKING THE EXPOSED THREADS OF THE BOLTS;

APPLYING PAINT, ASPHALTUM OR MIL-PRF-16173,

GRADE 1 PRESERVATIVE.

Page 3 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 1 FIGURE 3

33-½

33-½

3-½

4-¼ 31-¾

1-¾

3 8/ DIA, 2 HOLES

1-¾

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

3 8/ DIA, 2 HOLE

2-½

26-½

23-½

1-¾

3-½

3-½

25-¼

31-¾

1-¾

½ DIA, 4 HOLES1-¾

8-½

4-¼

3-½

3 8/ 1018 STL PLATE

9 16/ DIA, 2 HOLES

3 8/ x 4-¾ x 2-½ Plate

1-¼ 2-½

12-¼

10-¼

6-¼ 6- /3 8

4-¾

REF5- /7 8 2- /15 16

¾ ¾ R

¾ R

¼ 1 - 2-½

FIGURE 2

FIGURE 4

Page 4 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 5

J. FABRICATE MIL-B-26195 BASE USING HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 5 BELOW.

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes.

4 x 4 NOM

27-½

33-½

73-½

1-¾

31-¾

3/8 DIA HOLE THRU, 8 PLACES

4 PLACES

Page 5 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 6

NOTE "J" CONTINUED.

SECURE RUBBING STRIPS "A" TO SKID USING HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 6 BELOW.

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes.

8 PLACES

8 PLACES

70-½

Page 6 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 7

NOTE "J" CONTINUED.

PLACE BLOCKS "B" ON BASE AS SHOWN IN FIGURE 7 BELOW. TACK BLOCKS "B" IN PLACE AS SHOWN IN FIGURE 7 BELOW.

USING BLOCKS "B" AS A TEMPLATE, MATCH DRILL EIGHT (8) 1/2 INCH HOLES THROUGH BASE AS SHOWN IN FIGURE 7 BELOW.

SECURE BLOCKS "B" TO BASE USING HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 7 BELOW.

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes.

4 PLACES

4 PLACES

64-¾

Page 7 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 8

NOTE "J" CONTINUED.

PLACE BLOCKS "D" ON SKID AS SHOWN IN FIGURE 8 BELOW. TACK BLOCKS "D" IN PLACE AS SHOWN IN FIGURE 8 BELOW.

USING BLOCKS "D" AS A TEMPLATE, MATCH DRILL FOUR (4) 3/8 HOLES THROUGH SKID AND RUBBING STRIP "A" AS SHOWN IN

FIGURE 8 BELOW.

SECURE BLOCKS "D" TO SKID USING HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 8 BELOW.

All dimensions are in inches.

All dimensions are actual.

See chart on page 2 for actual hardware sizes.

4 PLACES

4 PLACES

21-½

79-½

Page 8 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 9

NOTE "J" CONTINUED.

INSERT FOUR (4) EACH CARRIAGE BOLTS (NUMBER 5) WITH FOUR (4) EACH FLATWASHERS (NUMBER 13) THROUGH MOUNTING HOLES IN

BLOCKS "B" AS SHOWN IN FIGURE 9 BELOW.

See chart on page 2 for actual hardware sizes.

4 PLACES

REF

Page 9 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FIGURE 10

PLACE BARRIER MATERIAL MIL-B-121, TYPE II, GRADE A, CLASS 2, SIZE 6 X 24, TWO (2) EACH, AROUND AXLE AND MOUNTING PADS AND SECURE WITH PPP-T-60, TYPE III, CLASS 1 TAPE AS SHOWN IN FIGURE 10 BELOW. NOTE: BOTH MOUNTING PADS SHOULD BE WRAPPED.

PLACE AXLE ON SKID AND CENTER ON BLOCKS "B" AS SHOWN IN FIGURE 10 BELOW AND IN FIGURE 11 ON PAGE 10.

PLACE BRACKETS "C" OVER MOUNTING PADS AND SECURE WITH HARDWARE FROM CHART ON PAGE 2 AND AS SHOWN IN FIGURE 10 BELOW

AND FIGURE 11 ON PAGE 10.

NOTE: NUTS FOR HOLD DOWN BRACKETS SHOULD BE TORQUED TO 70 FOOT POUNDS.

NOTE: THE BRACKET IS FABRICATED WITH AN ANGLE. THE 5 - 7/8 INCH SIDE OR THE SHORT SIDE OF THE BRACKET SHOULD BE

POSITIONED TO THE BACK SIDE OF AXLE (TOWARD THE TIE ROD).

WRAP

TYPICAL BOTH SIDES

See chart on page 2 for actual hardware sizes.

4 PLACES

Page 10 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

REF

FIGURE 11

Page 11 of 11 Pages

Form Approved -SS RJ OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

Public reporting burden for this collection of infromation is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completeing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

12422745 (19207) AXLE ASSEMBLY, FRONT DRIVE STEERING, ABS 19207 AK15048169

2520-01-504-8169 08-13-2003 A

FOR CLOSURE OF HOOD USE

24 EACH LAG BOLTS (NUMBER 12) AND

24 EACH FLATWASHERS (NUMBER 8).

NOTE "J" CONTINUED.

FABRICATE MIL-B-26195 MODIFIED HOOD WITH JOIST SUPPORTS, VERTICAL JOIST SUPPORTS, AND LATERAL JOIST SUPPORTS USING NOMINAL 2 X 4 LUMBER COMFORMING TO MIL-STD-731. LOCATE CLEATS, JOIST SUPPORTS, AND VERTICAL JOIST SUPPORTS AS SHOWN IN FIGURE 12 BELOW. NOTE: CONTAINER SHALL CONSTRUCTED WITH VENTILATION HOLES, DRAIN HOLES, AND CORNER STRAPS AS

SPECIFIED BY MIL-B-26195.

PLACE HOOD ON SKID AND SECURE USING 24 EACH LAG BOLTS (NUMBER 12) AND 24 EACH FLATWASHERS (NUMBER 8).

K. MARK CONTAINER WITH 1 INCH LETTERS, ON BOTH SIDES AND ENDS:"REUSABLE CONTAINER DO NOT DESTROY.

CAUTION! LIFT BY BASE ONLY. TO OPEN, REMOVE BOTTOM LAG BOLTS".

L. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

37 61 85 101

3-½

26-¼

16-¼

All dimensions are in inches.

All dimensions are actual.

FIGURE 12