Attachment_01_Special_Packaging_Instruction_AG00000601.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

1. PART OR DRAWING NO.

5 – 60 KW GENERATORS

2. CODE IDENT

80063

3. SPI NO.

AG00000606

4. NATIONAL STOCK NO

VARIOUS

5. DATE OF DRAWING

06207

6. REVISION

A

7. QUP

8. ICQ

NONE

9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE

12.

PRESERVATION

18.

STEPS

19.

REQD

20.

DESCRIPTION

MILITARY

NOTE 1.1

N/A N/A N/A

13. CLEANING

MIL-STD-2073-1

APPLICABLE DOCUMENTS

14. DRYING

MIL-STD-2073-1

A-A-208 MIL-STD-129

A-A-1051 MIL-STD-2073-1

15. PACKING MIL-C-104

MIL-PRF-131 ASTM D 5118/D5118M

a. LEVEL A

NOTE 2.1

MIL-D-3464 ASTM D 5486/D5486M

MIL-PRF-22191 SAE AMS-T-22085

b. LEVEL B

NOTE 2.2

MIL-PRF-32033 AG00000605

16. MARKING

MIL-STD-129 AND NOTE 3

1. PRESERVATION. MIL-STD-2073-1 as specified herein, ensuring compliance with the applicable requirements of that specification.

1.1 Military.

1.1.1 Technical literature. Unit pack each in accordance with Method 30 of MIL-STD-2073-1. Place the bagged literature on top of the bagged generator prior to sealing of the box.

1.1.2 Diesel engine. The diesel engine shall be preserved in accordance with U.S. Army Communications-Electronics Command Special Packaging Instruction AG00000605. In addition, seal the air intake and exhaust openings with type IV tape conforming to ASTM D 5486/5486M or SAE AMS-T- 22085, type II.

1.1.3 Generator Set. Preserve the generator set in accordance with MIL-STD- 2073-1, method 41, as follows:

1.1.3.1 Fluids and tagging. Drain the fuel tank. Fuel tank cap shall be left loose. Drain coolant from block and radiator. Radiator cap shall be attached to first locking position. Attach coolant drained tag to radiator fill neck. Oil fill cap shall be left loose. Attach crankcase preserved tag. Tags may be selected by the contractor.

DA FORM 2169, JUN 86

(Continuation Sheet )

OMB No. 0704-0188

1. PART OR DRAWING NO.

5 – 60 KW GENERATORS

2. CODE IDENT

80063

3. SPI NO.

AG00000606

4. NATIONAL STOCK NO

. VARIOUS

5. DATE

06207

6. REVISION

A

1.1.3.2 Drive belts and pulleys. Drive belt tension shall be released.

1.1.3.3 Hinges. Coat the interior surfaces of hinges and latches with preservative oil in accordance with MIL-PRF-32033.

1.1.3.4 Dry-charged batteries and cables. Battery cables shall be disconnected and secured to the battery compartment with tape conforming to

ASTM D 5486/D5486M.

1.1.3.5 Doors within the generator housing. Interior surfaces of hinges and latches shall be coated with preservative oil in accordance with MIL-PRF- 32033. Doors shall be secured with tape in accordance with ASTM D 5486/D5486M.

1.1.3.6 Auxiliary fuel lines and paralleling cables. Auxiliary fuel lines shall be flushed with preservative oil in accordance with MIL-PRF-32033.

Auxiliary fuel lines and paralleling cables shall be secued into coils using tape in accordance with ASTM D 5486/D5486M and stored inside the storage box within the generator set housing.

1.1.3.7 Technical publications. Operator’s manual, warranty technical bulletin and lube order, shall be sealed into bag in accordance with MIL-PRF- 22191 and stored in the document box. One copy of the depreservatin guide shall be sealed into bag conforming to MIL-PRF-22191 and stored in the document box. One copy of the depreservation guide shall be sealed into a bag conforming to MIL-PRF-22191 and attached to the generator itself.

2. PACKING. Those generators that are designated for set assembly at a U.S.

Army Depot should be packed for shipment in a manner that ensures that they arrive undamaged. Generators designated for storage or issue from U.S. Army Depots shall be packed as follows:

2.1 Level A.

a. Generator set, preserved as specified, shall be packed in a crate conforming to MIL-C-104, type II, class 2, style o, modified and sized as shown.

b. Generator set shall be enclosed in a heat sealable barrier bag conforming to MIL-PRF-131 as specified by method IIa of MIL-STD-2073-1.

Utilize paperboard conforming to A-A-1051 to protect barrier bag from all sharp edges of the generator set. Secure generator with barrier bag and base gaskets onto crate base, using anchoring hardware specified, before sealing barrier bag. Desiccant, conforming to MIL-D-3464, shall be secured beneath

DA FORM 2169C, JUN 86 Page 2 of 4

2. CODE IDENT

80063

3. SPI NO.

AG00000606

4. NATIONAL STOCK NO

.VARIOUS

5. DATE

06207

6. REVISION

A the generator skid base prior to sealing of the bag. Bag shall then be heat sealed and all air evactuated until a 2-1/2 inches of water vacuum is obtained. Allow the bag to remain undisturbed for 2 hours at ambient temperature. The bag shall remain taut and cling to the generator set.

Barrier bag conforming to MIL-PRF-131 shall have one bar code and these three stencils on one side.

WARRANTY ITEM

WARRANTED FOR 36 MONTHS

OR 1800 OPERATING HOURS

FROM DATE OF ACCEPTANCE

PACKAGED WITH

DESSICANT

DO NOT OPEN

UNTIL

READY FOR USE

OR INSPECTION

XXXX-XX-XXX-XXXX

CAGE: 30554 PN: MEP-YYYY

GENERATOR SET, TACTICAL QUIET

5KW HERTZ

1 EA

A/A MM/YY

c. Method 50 note shall be stenciled on crate. Locate approximately as shown and on the barrier bag, location optional, using red ink conforming to A-A-208.

d. Match drill all lag bolt lead holes through sides and ends into skids, sides and tops in sizes as follows: 3/8” lag bolts: ¼” dia lead hole.

e. Provide three 3/16” dia holes through inspection door sides and bottom, approximately one half inch from edges as lead holes for lag bolts.

f. “Inspection door” stencil shall be a minimum of .50” in height.

DA FORM 2169C, JUN 86 Page 3 of 4

DA FORM 2169C, JUN 86 Page 4 of 4

2. CODE IDENT

80063

3. SPI NO.

AG00000606

4. NATIONAL STOCK NO

. VARIOUS

5. DATE

06207

6. REVISION

A

2.2 Level B. Each generator set, preserved as specified, shall follow level A packing, notes 2.1.a and 2.1.b with the following exception: The plywood sheathing required for the MIL-C-104 crate is not required. After appropriate cushioning has been fitted around the generator, fiberboard sheathing conforming to ASTM D 5118/D5118M may be substituted in its place.

2.3 Minimal. Each generator set, preserved as specified, shall follow level A packing, notes 2.1a and 2.1.b, with the following exception: A MIL-C-104 crate is not required. After appropriate cushioning has been fitted around the generator, a fiberboard container conforming to ASTM D 5118/D5118M shall be fitted over the generator and nailed/stapled to the skid base.

3. MARKING.

3.1 Level A. Marking shall be in accordance with MIL-STD-129 and all stenciling shall be 1.0” in height minimum, using black ink conforming to A- A-208, unless otherwise specified.

3.2 Level B. Same as level A, except that “DO NOT STACK” shall be stenciled on each of the 4 vertical facing sides.

3.3 Minimal. Same as level B

4. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All overseas shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the International Standards for Phytosanitary Measures, ISPM-15, entitled “Guidelines for Regulating Wood Packaging Material in International Trade (2002) with modifications to Annex I (2006)”