Specifications_For_The_Repair_of_Substation_Transformer_AC_21.pdf

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Attached to
Adobe Creek Transformer-21; 15 MVA LTC Replacement & Radiator Flange Repair/Regasket
Solicitation number
IFB197195
Issued by
Santa Clara County, California

About this file

This specifications document details the repair and refurbishment requirements for a 15 MVA Allis Chalmers substation transformer (Adobe Creek Transformer-21) owned by the City of Palo Alto Utilities Department located in Santa Clara County, California. The primary scope involves replacing a 1967 TLH-21 on-load tap changer with a certified remanufactured unit, draining and processing approximately 4,348 gallons of oil from the main tank into contractor-provided containers for reuse, draining 760 gallons from the OLTC tank into city-provided containers, and replacing radiator valves, gaskets, and the 60 kV SMD fuse holder. The contractor must complete comprehensive pre-work testing including power factor analysis, turns ratio testing, excitation testing, winding resistance measurement, and dissolved gas analysis, then perform identical post-work diagnostics along with sweep frequency response analysis. Work is anticipated to commence on or about July 1, 2026, with completion required within eighty calendar days from the Notice to Proceed. Proposals must be submitted electronically by 3:00 p.m. on April 9, 2026, with questions due by 1:00 p.m. on March 30, 2026.

The contractor must provide all labor, equipment, materials, and transportation necessary to complete the work while the City remains responsible for de-energizing, disconnecting, isolating, and grounding the transformer and disposing of any oil not designated for reuse. Contractors must be registered with the California Department of Industrial Relations and comply with prevailing wage requirements under California Labor Code Sections 1720 et seq. A bid bond of not less than ten percent of the aggregate bid amount is required for bids exceeding $25,000, and performance and payment surety bonds equal to 100 percent of the contract sum must be furnished within ten business days of award. Liquidated damages of five hundred dollars per day apply for unexcused delays beyond the contract completion date. The contract will be awarded to the lowest responsive and responsible bidder based on demonstrated ability, experience, capacity, equipment, resources, and satisfactory performance record. No specific budget amount is disclosed in the procurement documents, and no incumbent vendors or set-asides for disadvantaged enterprises are identified.

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Text version

Specifications for repair of Substation transformer AC 21

Replace the on-load tap changer (OLTC) on the Allis Chalmers 15MVA, 60KV-12470/7200V substation transformer. The OLTC is a TLH-21 from 1967. The unit is experiencing mechanical problems preventing the OLTC from changing positions. The transformer is energized and does not show signs of core and coil electrical malfunction. There is evidence of minor oil migration between the OLTC cabinet and the Main tank. There are two radiator valves leaking.

The contractor shall provide all labor, equipment and materials required to:

• Complete testing of the transformer prior to commencing any work

• Drain TLH-21 LTC tank into city provided containers for disposal. (760 gal)

• Drain main tank (4348 gal) into contractor provided tanker. Oil to be re-used.

• Replace the TLH-21 LTC with a certified re-manufactured component

• Re-seal barrier board and all pass-through studs to stop oil migration between LTC and Main tank

• Replace LTC tank door and hand hold gaskets

• Remove and replace the 60KV SMD fuse holder to accommodate removal of the radiators.

• Replace valves and gaskets on all six radiators

• Pressure test main tank and replace gaskets or seals disturbed during work.

• Process Main tank oil and vacuum fill transformer

• Fill LTC tank with new oil (760 gal)

• Complete testing of the transformer after completion of the work

The City will be responsible for de-energizing, disconnecting, isolating and grounding the transformer as required to establish a safe work area. The city will dispose of any transformer oil not to be re-used.

Preliminary tests of transformer condition.

• Power Factor the primary bushings

• Power Factor the primary and secondary windings

• TTR all positions of the OLTC (as found ONLY on the NLTC)

• Excitation

• Winding resistance

• DGA and oil quality testing includes moisture content, dielectric breakdown, and power factor @ 100°C (main tank and OLTC)

Post work tests to be performed:

• Power Factor testing on the bushings

• Power Factor testing on the windings

• TTR - all positions

• Excitation

• Winding resistance

• SFRA

• DGA and oil quality testing includes moisture content, dielectric breakdown, and power factor @ 100°C (main tank and LTC)

File details come from the government source that posted it. Updated .