Specifications_For_The_Repair_of_Substation_Transformer_AC_21_(2).pdf

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Attached to
Adobe Creek Transformer-21; 15 MVA LTC Replacement & Radiator Flange Repair/Regasket
Solicitation number
IFB197195
Issued by
Santa Clara County, California

About this file

This specification document outlines repair and refurbishment requirements for the City of Palo Alto Utilities Department's Adobe Creek Transformer-21, a 15 MVA Allis Chalmers substation transformer located in Santa Clara County, California. The primary scope involves replacing a 1967 TLH-21 on-load tap changer (OLTC) with a certified remanufactured unit, managing approximately 5,108 gallons of transformer oil (4,348 gallons from the main tank and 760 gallons from the OLTC tank), resealing all interfaces to prevent oil migration, replacing radiator valves and gaskets on six radiators, removing and replacing the 60 kV SMD fuse holder, and performing comprehensive pre- and post-work diagnostic testing. Pre-work testing includes power factor analysis of primary bushings and windings, turns ratio testing (TTR) on all OLTC positions, excitation testing, winding resistance measurement, and dissolved gas analysis (DGA) with oil quality assessment. Post-work testing includes identical diagnostic procedures plus sweep frequency response analysis (SFRA). The contractor must provide all labor, equipment, and materials, while the City assumes responsibility for de-energizing, disconnecting, isolating, and grounding the transformer and disposing of oil not designated for reuse. Bidding closed on April 9, 2026, with work anticipated to commence July 1, 2026, and completion required within eighty calendar days from the Notice to Proceed.

The contract is subject to a $500 per day liquidated damages clause for delays beyond the completion date. Bidders exceeding $25,000 must submit a 10 percent bid bond, and the selected contractor must furnish 100 percent performance and payment surety bonds within ten business days of award. All contractors must register with the California Department of Industrial Relations and comply with prevailing wage requirements under California Labor Code Sections 1720 et seq. The City will award the contract to the lowest responsive and responsible bidder based on demonstrated ability, experience, capacity, equipment, resources, and satisfactory performance record. No specific incumbent vendors, set-asides for disadvantaged enterprises, or disclosed budget amounts are identified in the procurement documents, and the contract is governed by California law with venue in Santa Clara County.

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Text version

Specifications for repair of Substation transformer AC 21

Replace the on-load tap changer (OLTC) on the Allis Chalmers 15MVA, 60KV-12470/7200V substation transformer. The OLTC is a TLH-21 from 1967. The unit is experiencing mechanical problems preventing the OLTC from changing positions. The transformer is energized and does not show signs of core and coil electrical malfunction. There is evidence of minor oil migration between the OLTC cabinet and the Main tank. There are two radiator valves leaking.

The contractor shall provide all labor, equipment and materials required to:

• Complete testing of the transformer prior to commencing any work

• Drain TLH-21 LTC tank into city provided containers for disposal. (760 gal)

• Drain main tank (4348 gal) into contractor provided tanker. Oil to be re-used.

• Replace the TLH-21 LTC with a certified re-manufactured component

• Re-seal barrier board and all pass-through studs to stop oil migration between LTC and Main tank

• Replace LTC tank door and hand hold gaskets

• Remove and replace the 60KV SMD fuse holder to accommodate removal of the radiators.

• Replace valves and gaskets on all six radiators

• Pressure test main tank and replace gaskets or seals disturbed during work.

• Process Main tank oil and vacuum fill transformer

• Fill LTC tank with new oil (760 gal)

• Complete testing of the transformer after completion of the work

The City will be responsible for de-energizing, disconnecting, isolating and grounding the transformer as required to establish a safe work area. The city will dispose of any transformer oil not to be re-used.

Preliminary tests of transformer condition.

• Power Factor the primary bushings

• Power Factor the primary and secondary windings

• TTR all positions of the OLTC (as found ONLY on the NLTC)

• Excitation

• Winding resistance

• DGA and oil quality testing includes moisture content, dielectric breakdown, and power factor @ 100°C (main tank and OLTC)

Post work tests to be performed:

• Power Factor testing on the bushings

• Power Factor testing on the windings

• TTR - all positions

• Excitation

• Winding resistance

• SFRA

• DGA and oil quality testing includes moisture content, dielectric breakdown, and power factor @ 100°C (main tank and LTC)

File details come from the government source that posted it. Updated .