Specifications for Cone-Sign Body.docx

SPECIFICATIONS FOR CONE/SIGN TRUCK BED

GENERAL: Cone/sign bed furnished under these specifications shall be a new Enoven P/N #EWP-14102S10DP (or approved equal) ready to install on a 33,000 GVW chassis with a 134” inch cab to axle dimension. Bed shall be supplied with all equipment and accessories indicated as standard equipment in the manufacturer’s literature.

Specify Mfr. and Model _______________________________

FLAT BED: COMPLIES ___YES NO____

102” Wide;

10-gauge diamond plate deck and side rails;

Body to be formed in two pieces and will be 100% welded longitudinally on underside only;

4” C-channel crossmembers;

6” C-channel long-sills;

10-gauge gussets on every other crossmember, both sides;

3/16” smooth steel tail apron for liftgate installation;

¾” Red LED ID Lamp bar mounted to end of frame closeout;

¾” LED Marker lamps inside rails (Amber front, Red rear);

LED License plate lamp at end of frame closeout;

LED S/T/T/BU lamps in liftgate enclosure;

End of frame closeout with integrated underride protection;

(2) LED work lamps mounting under liftgate wired to switch in dash;

Wheel chock holder mounted on left side with a capacity and dimensions for two (2) Worden PN OUC (8”H x 8.5”W x 12”L wheel chocks.

(2) Whelen L31 Amber LED beacon lamps mounted to OEM brackets on top of cab;

Back-up alarm;

Plain black mudflaps with chrome anti-sail brackets;

Body undercoated and painted white to match cab with anti-skid paint on top deck;

Note: Requires 134” C/A and 92” A/F1;

Note: Does not require headboard, stake pockets or rope hooks.

SIGN STORAGE COMPARTMENT: COMPLIES ___YES NO____

30”L x 102”W x 58”T fabricated for 12 gauge smooth steel;

(9) 10” x 10” x 48” sign cubbies tilted at 20° down angle, cubbies stacked (3) high x 3 wide, both sides;

Drain holes provided in all cubbies;

Top of compartment to be an open top basket with 28” tall laser cut side panels;

10”L x 102”W x 52”T open sign storage cabinet mounted to front of compartment with center divider;

12” tall, hinged door with latch at bottom of compartment to contain signs;

Aft wall of compartment to have 24” tall 5/8” round bar rails for safety tether, both sides;

(2) 4,000 lumens LED work lamps mounted to top of aft wall wired to switch in dash;

Painted white to match body.

NOTE: Aft wall of storage compartment to act as headboard of body box to be mounted directly to chassis with no long sills in order to keep box height below top of cab.

STAND-UP DROP WELLS: COMPLIES ___YES NO____

48”L x 24”W x 10 gauge stand-up drop wells cut into bed aft of sign storage compartment, both sides;

Grab handles located at sign storage compartment;

Wells to be divided into a lower and upper area with a full-size hinged lid that latches to the sign storage compartment when open.

LOWER AREA: COMPLIES ___YES NO____

24”L x 24”W x 36”D located immediately aft of sign storage compartment;

Raised expanded metal floor;

Hinged laser cut door.

UPPER AREA: COMPLIES ___YES NO____

24”L x 24”W x 18”D located after of the lower area;

10-gauge solid steel floor with drain holes and coated with sanded anti-skid paint;

12-gauge smooth steel skirted exterior wall;

Painted white to match body.

LASER CUT SIDES: 42”. COMPLIES ___YES NO____

FIXED PANEL: COMPLIES ___YES NO____

48”T x 80” L 12-gauge laser cut panel framed in 2” x 2” x 10 gauge tubing welded to top deck;

2” x 3” x 3/16” rear post for attachment to liftgate.

ROLLING PANEL: COMPLIES ___YES NO____

42”T x 75”L 12-gauge laser cut panel framed in 2” x 1” x 10-gauge tubing mounted to eccentric V-groove track rollers;

Steel angle welded to top desk for panel to roll on;

Latch to hold gate in the open and closed position;

Painted white to match body.

LIFTGATE: COMPLIES ___YES NO____

Palfinger ILM+ 303,000 lb. capacity;

48” x 94” + 6” taper steel treadplate platform;

LED S/T/T/BU lamps built into enclosure;

Hydraulic close platform;

Cab shut off switch.

Handheld pendant controller in addition to standard toggle switch control;

(2) ECCO ED3788A (only manufacturer acceptable) Amber LED double stack strobe lamps mounted to liftgate enclosure wired to switch in cab.

MESSAGE BOARD: COMPLIES ___YES NO____

Lite Reader Model 1230F-4 mounted between cab and front of toolbox with controller mounted in cab;

Message board shall be mounted to a hydraulic lift that allows the sign to be stowed when not in use;

Hydraulic pump mounted inside aluminum toolbox, driver side;

Gussets from lifting frame to mounting to stiffen assembly.

TOOLBOXES: COMPLIES ___YES NO____

(2) 30” x 24” x 24” diamond plate aluminum mounted under sign storage compartment (both sides).

CAMERA SYSTEM: COMPLIES ___YES NO____

Mobile Vision 3rd eye system;

Monitor, color, 9” with built-in DVR mounted to floor-mounted stanchion in cab.

SIGN HOLDERS: COMPLIES ___YES NO____

(2) 40”W x 32”D sign storage boxes mounted at 20° down angle to underside of body aft of drive axle;

Boxes to be fabricated of 2” x 2” x ¼” angle with 12-gauge laser cut side and rear panels;

Box to have solid 12-gauge lower and middle shelf with 10” spacing;

Painted white to match body.

SCENE LIGHTING: COMPLIES ___YES NO____

(2) Tele-Light (only manufacturer acceptable) extendable pole lamps with LED light head mounted to rear posts with exterior weatherproof switch, both sides.

GENERAL BID REQUIREMENTS

NOTE: THE FOLLOWING REQUIREMENTS PERTAIN TO ALL ITEMS LISTED WITHIN THIS BID SPECIFICATION.

DELIVERY/PAYMENT: Delivery shall be considered complete and ready for payment process once all ancillary, allied, optional equipment, and manuals have been received, all systems checked against the specifications and the complete unit is deemed operational.

LINE SHEET: Two (2) Line set tickets shall be furnished with each vehicle.

MANUALS:

For each vehicle being built, including cab and chassis, ancillary, allied or optional equipment purchased as built, the following manuals shall be available in hard copy, online or Flash Drive format.

· Two (2) Parts Catalogs

· Two (2) Shop Manuals

· Two (2) Operator's Manuals

· Two (2) Training DVD’s

· Two (2) Electrical System Schematics/Drawings

· Note: Vendor to provide all information and / or hyper-links for access to manufacturers online manuals and training.

PRE-BUILD MEETING: Awarded vendor shall schedule a Pre-Build meeting within two weeks of bid award, prior to manufacturing/fabrication, to confirm all build specifications and dimensions.

PRE-DELIVERY SERVICE: Awarded vendor shall perform a complete pre-delivery service prior to delivering the unit to NDOT.

· All Fluids filled to proper levels.

· All lights shall be checked to confirm they are in working order.

· All functions of this unit, including all ancillary, allied and optional equipment shall be checked and in working order prior to delivery to NDOT.

SPECIFICATION CONFIRMATION: Factory confirmation of specifications ordered required ASAP after order is placed.

TRAINING: The successful bidder shall be requested to provide a qualified factory authorized service representative to provide four (4) hours mechanical and four (4) hours operator training at the end users location(s) in Fallon for an estimated 5 to 50 employees.

WARRANTY, MAINTENANCE AND RECALL REQUIREMENTS: See Additional Requirements document.

WELDING:

All welds shall be continuous welds on all seams. Skip welds shall not be acceptable.

All welds shall be free of slag inclusions and under cut. Fillet weld sizes shall be equivalent to the thickness of the least of the jointed plates.

All material installed shall be new and free of rust.

All metal shall be thoroughly cleaned, acid etched, primed, and painted at a minimum of 5 mil thickness.

Shall be free of all cracks, dents and defects due to metal fatigue or physical damage.

All welding shall be done by human and or machine and shall meet or exceed the American Welding Society Standards.

All welds shall be done using the same welding consumables as the material being welded (no mild steel on stainless steel).

NOTE: Any exceptions to specifications must be noted on a separate document and uploaded into NevadaEPro with your proposal.