Specifications.pdf

SOURCE SELECTION INFO - SEE FAR 2.101 & 3.104 PAGE 1 of 5

Laser Ablation System for DLA AVN IPE Mechanicsburg NSA

DLA Aviation IPE at Mechanicsburg, PA requires this laser system for de-painting sensitive structural elements and for the removal of polysulfide sealant, cadmium, thick coatings from machined/ precision parts, hydrocarbon residues for all the industrial plant equipment rebuilt and serviced at their location.

Requirement Overview

• One (1) each - CleanLASER CL1000 Beam Switch Laser System

• One (1) each - Laser Optic - CleanLASER Model OSH80

• One (1) each - Laser Optic – EffiSCAN – Compact Optic for Treating Hard Access Areas

• One (1) each - Fiber Optic Cable Package

• One (1) each - LFE 401 Laser Fume Extractor Filter Unit with Spark Arrestor

• One (1) set - Laser Safety Curtains

• One (1) each - Laser Equipment Transport Wagon

• Ten (10) each - Laser Safety Eyewear w/Polycarbonate filters, rated for above laser system

• Three (3) each - Replacement Particle Filter Cartridges, high performance, self-cleaning

• Three (3) each - Replacement Activated Carbon Filter, granular media kit 14 lbs

• Three (3) each - Replacement H13 HEPA Filter

• Set-up/Installation as needed by factory technicians.

• On-site training as needed by factory technicians/representatives.

• Warranty information and procedures provided to DLA AVN IPE Mechanicsburg personnel and DLA Installation Management Facility and Equipment Support Branch personnel prior to contract closeout and confirmed with vendor

• Maintenance Schedules/Preventive Maintenance Schedules provided to DLA AVN IPE Mechanicsburg personnel and DLA Installation Management Facility and Equipment Support Branch personnel prior to contract closeout and confirmed with vendor.

Shipping Address:

DLA Aviation IPE 5450 Carlisle Pike

BLDG 505

Mechanicsburg, PA 17050

Delivery Lead Time: 180 Days ARO

SOURCE SELECTION INFO - SEE FAR 2.101 & 3.104 PAGE 2 of 5

Requirement Specifications

1. CleanLASER CL1000 Beam Switch Laser System 900 watts +/-5% (cw) beam source average power, solid state, diode pumped, pulsed, q-switched, hermetically sealed resonator, Class 4 laser product, includes:

• Advanced laser diode module/ pump unit by CleanLASER

• Laser source: Nd:YAG

• Wavelength: 1064nm

• Pulse frequency: 24-40kHz

• Two (2) beamways, electronic switching, resonator with second output coupling configured for two fiber optic cables & two (2) laser optics (only one optic may be used at a time)

• Electronic Margin Shielding (EMS)

• Modular components consisting of:

o Resonator with integrated safe beam shutter o Hight frequency control unit (3HE) o Power supply o Digital chiller module: fan/coil, glycol/water heat transfer unit with refrigerant compressor, stainless steel pipe fittings

• Input power required: 480V, +/-2.5% AC, 3-ph, 20A, 60Hz

• 480V transformer

• 230V transformer

• Operating temperature 10-35°C

• Humidity: 10-95% non-condensing, dew point less than 22°C

• User Manuals, digital & hardcopy

1.1 Laser Source Housing

• Heavy-duty welded steel frame

• Powder coated finish colors: frame- RAL5001S, doors- RAL7035S

• Ingress Protection: IP 23

• Key locked resonator cover & service compartment access doors

• (2) Integrated fiber optic waveguide hangers

• Digital compressed-air pressure regulator

• Safety interlock-connections for Laser Controlled Area access door switch

• Beam status indicator lamp

• Forklift pockets

• 2” wide castors for use on surfaces with open grating, (2) swivel & locking

• (4) lifting points for crane hoisting

• Safety interlock port

• Main power disconnect switch with LOTO

• Dimensions (mm): (H) 1280 x (W) 745 x (D) 1608

• Weight (kg): Approx. 525

1.2 User Interface Controls - CleanTOUCH

Touchscreen digital interface for system operation & control, includes:

• Special software for adjusting beam settings, sub-system monitoring, data

SOURCE SELECTION INFO - SEE FAR 2.101 & 3.104 PAGE 3 of 5 logging error reporting, remote operation, system adjustments

• Wi-Fi card- enables remote access by technicians for troubleshooting & diagnostics

• Sub-system sensors for performance monitoring, error reporting, equipment protection & safety

• Key-lock start switch

• E-Stop

2. Laser Optic - CleanLASER Model OSH80

• Hand-held, 1D closed-loop scanner

• Manual beam activation via safety trigger

• Water-cooled (via external optic chiller with lasers equipped with 50m or 100m fiber optics, 110V, compact closed-loop chillers)

• F-Theta objective AR1064 (F=160mm (6”))

• Digital display with controls for adjusting laser scan width & scan frequency

• Maximum beam deflection width: 80mm

• Internal suction-channel, “clip-on” suction nozzles: (1) short & (1) long with rollers

• Suction hose connection fittings

• LED lights for target surface illumination

• LED laser status indicator lights

• Attachment ring for tool suspension

• Protection window fouling control system via customer supplied, clean, dry, oil-free compressed-air source @ ~5CFM (min), 65 psi max.

• Lightweight impact-resistant, 2-piece sealed housing

• Replaceable fused quartz IR coated protection window

• Protection window replacement tool (if required)

• Threaded inserts for mounting optic to automated motion control

• Weight ~7.5 lbs.

3. Laser Optic – EffiSCAN – Compact Optic for Treating Hard Access Areas

• Hand-held, 1D closed-loop scanner

• Manual beam activation via safety trigger

• Water-cooled

• F=200mm focal length

• Digital display with controls to adjust pulse frequency, scan width & scan frequency.

• Maximum beam deflection width: 80mm

• External suction nozzle

• LED lights for target surface illumination

• LED laser status indicator lights

• Lightweight impact-resistant sealed housing

SOURCE SELECTION INFO - SEE FAR 2.101 & 3.104 PAGE 4 of 5

• Replaceable fused quartz IR coated protection window

• Protection window replacement tool (if required)

• Weight ~6.5 lbs.

4. Fiber Optic Cable Package

• Two (2) Length: 20m each

• Fiber packages include power & data cables, compressed-air line, water cooling lines

• Heavy-duty protective cover, step-safe, reinforced with flexural-limiting coiled steel jacket, water-resistant outer cover

• Protective cover diameter: 27mm

• Fiber optic cable protected inside separate coiled steel jacket

• Fiber geometry: round

• Fiber optic type: quartz

5. SWF Quick Connect Fiber Coupler – Upgrade to Fiber Optic Package Enables customer to replace/ exchange a damaged fiber optic cable package

• Non-rotating plug connection

• Sensor to confirm proper fiber position

6. LFE 401 Laser Fume Extractor Filter Unit with Spark Arrestor High performance portable laser fume extractor filter unit includes:

• (2) 1.2kW maintenance-free turbines

• 1st stage (3) self-cleaning near HEPA particle filters

• 2nd stage activated carbon filter

• 3rd stage HEPA filter

• Operates on 230V, 20amp power (power supplied by laser source)

Requires customer supplied oil-free, dry compressed-air source, regulated to 45psi max./~5CFM+

7. Laser Safety Curtains LAZ‐R‐SHROUD, Black, Series 200, consisting of:

• Multi-layer laser barrier material

• (4) curtains, each 72" W x 95" H

• (4) Freestanding mounting frames with locking casters

• 9" wide x 95" long connecting strips provide curtain to curtain edge fastening

• Includes laser safety signage

8. Laser Equipment Transport Wagon

SOURCE SELECTION INFO - SEE FAR 2.101 & 3.104 PAGE 5 of 5

Custom designed, 4-wheeled wagon, rated for carrying capacity of 2000 lbs., towable by a forklift, with tie-downs to securely carry laser system, laser fume extractor filter unit, suction hose, laser safety curtains, power cords, tools, and supplies from workstation to workstation inside the customer’s building (not for highway use).