Specifications.docx

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Building Facade Reconstruction
Solicitation number
EVT0009712
Issued by
Ellsworth County, Elk City, Kansas

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This document is a Request for Quote for the Ellsworth Correctional Facility Building Facade Reconstruction project, issued by the state of Kansas and involving Ellsworth County and Elk City jurisdictions. The project entails demolition, removal, and disposal of current windows, framework, and doors, as well as furnishing and installing new exterior and interior window side-lite frames, exterior and interior hollow metal doors, and lower window replacement with aluminum panels. Bidders must submit equals for review no later than 10 calendar days prior to the bid date. The project also includes door hardware specifications and glazing requirements. No specific response due date, site visit, or award date is provided in the document.

The document outlines detailed technical specifications for the steel doors and frames, door hardware, and glass products to be used in the project. It specifies acceptable manufacturers, material requirements, fabrication, and installation guidelines. Pricing terms, set asides, funding sources, or other commercial details are not included in this technical specification document.

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January 2024 Door & Frame Replacement - Human Resources & Mail Room - Building #8

DIVISION 8 - OPENINGS

SECTION 08 1100 - STEEL DOORS AND FRAMES

PART 1- GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Contractor shall furnish all labor, materials and equipment as necessary to complete the Work specified herein.

B: This work includes but is not necessarily limited to the following:

1. Demolition, removal, and disposal of current windows, framework, and doors.

2. Furnish and install new exterior and interior window side-lite frames.

3. Furnish and install new exterior and interior hollow metal doors. Also ensure correct template/cut outs are completed for cylinder lock installation the Ellsworth Correctional Facility (ECF). See 1.2 B 5

4. Replacement of lower current windows with 1” aluminum panels

5. ECF will install the rim cylinder, Von Duprin XP99L or Corbin equivalent lock closures.

1.3 SUBMITTALS

A. Equals must be submitted to the Architect no later than ten (10) calendar days prior to the Bid date fQf. verification and approval.

B. Product Data for type of door and frame specified, including details of construction, materials, dimensions, hardware preparation, core, label compliance, sound rating, profiles, and finishes.

C. Shop Drawings showing fabrication and installation of steel door and frame. Include details of frame type elevation of door design type, conditions at opening, details of construction, location and installation requirements of door and frame hardware and reinforcements, and details of joints and connections. Show anchorage and accessory items.

D. Door Schedule: Submit schedule of doors and frames.

1.4 QUALITY ASSURANCE

A. Provide door and frame complying with ANSI/SDI 100 "Recommended Specifications for Standard Steel Doors and Frames" and as specified.

B. Fire-Rated Door Assemblies: Units that comply with NFPA 80, are identical to door and frame assemblies tested for fire-test-response characteristics per ASTM E 152, and are labeled and listed by UL, Warnock Hersey, or another testing and inspecting agency acceptable to authorities having jurisdiction.

1.5 REGULATORY REQUIREMENTS

A Conform to applicable code for fire rated doors and frames.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver door and frame cardboard-wrapped or crated to provide protection during transit and job storage. Provide additional protection to prevent damage to finish of factory-finished door and frame.

B. Inspect door and frame on delivery for damage. Minor damages may be repaired provided refinished items match new work and are acceptable to Architect; otherwise, remove and replace damaged items as directed.

C. Store door and frame at building site under cover. Place units on minimum 4-inch high wood blocking. Avoid using non-vented plastic or canvas shelters that could create a humidity chamber. If cardboard wrapper on door becomes wet, remove carton immediately.

PART 2 – PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include, but are not limited to, the following:

1. Steel Doors and Frames:

a. Ceco Door Products.

b. Curries Co.

c. Deansteel Manufacturing Co.

d. Republic Builders Products.

e. Steelcraft.

2.2 MATERIALS

A. Hot-Rolled Steel Sheets and Strip: Commercial-quality carbon steel, pickled and oiled, complying with ASTM A 569.

B. Cold-Rolled Steel Sheets: Carbon steel complying with ASTM A 366, commercial quality, or ASTM A 620, drawing quality, special killed.

C. Supports and Anchors: Fabricated from not less than 0.0478-inch thick steel sheet.

D. Inserts, Bolts, and Fasteners: Manufacturer's standard units. Where items are to be built into exterior walls, hot-dip galvanize to comply with ASTM A 153, Class C or D as applicable.

2.3 DOORS

A. Steel Door: Provide 1-3/4-inch thick door of materials and ANSI/SDI 100 grades and models specified below, or as indicated on Drawings:

1. Exterior Door: Grade II, heavy-duty, Model 1, full flush design, minimum 16 gauge cold-rolled steel sheet faces meeting ASTM A366.

2.4 FRAMES

A. Provide metal frame for door, according to ANSI/SDI 100, and of type and style as shown on Drawings and schedules. Conceal fastenings, unless otherwise indicated. Fabricate frames of minimum 0.0478-inch thick cold-rolled steel sheet.

1. Fabricate frame with mitered or coped corners knocked down, for field assembly.

B. Door Silencers: Except on weather-stripped frame, drill stops to receive 3 silencers on strike jamb of single door frame and 4 silencers on head of double-door frame.

2.5 FABRICATION

A. Fabricate steel door and frame units to be rigid, neat in appearance, and free from defects, warp, or buckle. Where practical, fit and assemble units in manufacturer's plant. Clearly identify work that cannot be permanently factory assembled before shipment, to assure proper assembly at Project site. Comply with ANSI/SDI 100 requirements.

1. Clearances: As required by NFPA 80.

B. Fabricate exposed faces of door from only cold-rolled steel sheet.

C. Tolerances: Comply with SDI 117 "Manufacturing Tolerances Standard Steel Doors and Frames."

D. Fabricate concealed stiffeners, reinforcement, and edge channels from either cold- or hot-rolled steel sheet.

E. Exposed Fasteners: Unless otherwise indicated, provide countersunk flat or oval heads for exposed screws and bolts.

F. Hardware Preparation: Prepare door and frame to receive mortised and concealed hardware according to final door hardware schedule and templates provided by hardware supplier. Comply with applicable requirements of SDI 107 and ANSI A115 Series specifications for door and frame preparation for hardware.

G. Reinforce door and frame to receive surface-applied hardware. Drilling and tapping for surface-applied hardware may be done at Project site.

H. Locate hardware as indicated on Shop Drawings or, if not indicated, according to the Door and Hardware Institute’s (DHI) "Recommended Locations for Architectural Hardware for Standard Steel Doors and Frames.

I. Thermal-Rated (Insulating) Assemblies: At exterior locations and elsewhere as shown or scheduled, provide doors fabricated as thermal-insulating door and frame assemblies and tested according to ASTM C236 or ASTM C976 on fully operable door assemblies.

1. Unless otherwise indicated, provide thermal-rated assemblies with U-value rating of 0.41 Btu/sq. ft. x h x deg F (2.33 W/sq. m x K) or better.

2.6 FINISHES, GENERAL

A. Comply with NAAMM's "Metal Finishes Manual" for recommendations relative to applying and designating finishes.

B. Comply with SSPC-PA 1, "Paint Application Specification No. 1," for steel sheet finishes.

C. Apply primers and organic finishes to door and frame after fabrication.

2.7 STEEL SHEET FINISHES

A. Surface Preparation: Solvent-clean surfaces to comply with SSPC-SP 1 to remove dirt, oil, grease, and other contaminants that could impair paint bond. Remove mill scale and rust, if present, from uncoated steel to comply with SSPC-SP 5 (White Metal Blast Cleaning) or SSPC-SP 8 (Pickling).

B. Pretreatment: Immediately after surface preparation, apply conversion coating of type suited to organic coating applied over it.

C. Factory Priming for Field-Painted Finish: Apply shop primer that complies with ANSI A224.1 acceptance criteria, is compatible with finish paint systems indicated, and has capability to provide a sound foundation for field-applied topcoats. Apply primer immediately after surface preparation and pretreatment.

PART 3 - EXECUTION

3.1 INSTALLATION

A. General: Install steel door, frame, and accessories according to Shop Drawings, manufacturer's data, and as specified.

B. Placing Frame: Comply with provisions of SDI 105, unless otherwise indicated. Set frame accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is completed, remove temporary braces and spreaders, leaving surfaces smooth and undamaged.

C. Door Installation: Fit hollow-metal door accurately in frame, within clearances specified in ANSI/SDI 100.

D. Position as shown on Drawings.

E. Frame opening per manufacturer's recommendations.

3.2 ADJUSTING AND CLEANING

A. Prime Coat Touch-up: Immediately after erection, sand smooth any rusted or damaged areas of prime coat and apply Touch-up of compatible air-drying primer.

B. Protection Removal: Immediately before final inspection, remove protective wrappings from door and frame.

C. Keys shall be delivered to Owner.

END OF SECTION 08 110 - STEEL DOOR AND FRAMES

SECTION 08 7100 - DOOR HARDWARE

PART 1 – GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Contractor shall furnish all labor, materials and equipment as necessary to complete the work specified herein.

B. This Section includes items known commercially as finish or door hardware that are required for swing, sliding, and folding doors, except special types of unique hardware specified in the same sections as the doors and door frames on which they are installed.

1.3 SUBMITTALS

A. Equals must be submitted to the Architect no later than ten (10) calendar days prior to the Bid date for verification and approval.

B. Product data including manufacturers' technical product data for each item of door hardware, installation instructions, maintenance of operating parts and finish, and other information necessary to show compliance with requirements.

C. Final hardware schedule coordinated with door, frame, and related work to ensure proper size, thickness, hand, function, and finish of door hardware.

1. Final Hardware Schedule Content: Based on hardware indicated, organize schedule into "hardware set" indicating complete designations of every item required for door. Include the following information:

a. Type, style, function, size, and finish of each hardware item.

b. Name and manufacturer of each item.

c. Fastenings and other pertinent information.

d. Location of hardware set cross referenced to indication on Drawings.

e. Explanation of all abbreviations, symbols, and codes contained in schedule.

f. Mounting locations for hardware.

g. Door and frame size and materials.

D. Templates for door, frame, and other work specified to be factory prepared for the installation of door hardware. Check shop drawings of other work to confirm that adequate provisions are made for locating and installing door hardware to comply with indicated requirements.

1.4 QUALITY ASSURANCE

A. Supplier Qualifications: A recognized architectural door hardware supplier, with warehousing facilities in the Project's vicinity, that has a record of successful in-service performance for supplying door hardware similar in quantity, type, and quality to that indicated for this Project and that employs an experienced architectural hardware consultant (AHC) who is available to Owner, Architect, and Contractor, at reasonable times during the course of the Work, for consultation.

B. Fire-Rated Openings: Provide door hardware for fire-rated openings that complies with NFPA Standard No. 80 and requirements of authorities having jurisdiction. Provide only items of door hardware that are listed and are identical to products tested by UL, Warnock Hersey, FM, or other testing and inspecting organization acceptable to authorities having jurisdiction for use on types and sizes of doors indicated in compliance with requirements of fire- rated door and door frame labels.

1.5 PRODUCT HANDLING

A. Tag each item or package separately with identification related to final hardware schedule and include basic installation instructions with each item or package.

B. Packaging of door hardware is responsibility of supplier. As material is received by hardware supplier from various manufacturers, sort and repackage in containers clearly marked with appropriate hardware set number to match set numbers of approved hardware schedule. Two or more identical sets may be packed in same container.

C. Inventory door hardware jointly with representatives of hardware supplier and hardware installer until each is satisfied that count is correct.

D. Deliver individually packaged door hardware items promptly to place of installation (shop or Project site).

E. Provide secure lock-up for door hardware delivered to the Project, but not yet installed. Control handling and installation of hardware items that are not immediately replaceable so that completion of the Work will not be delayed by hardware losses both before and after installation.

1.6 MAINTENANCE

A. Maintenance Tools and Instructions: Furnish a complete set of specialized tools and maintenance instructions as needed for Owner's continued adjustment, maintenance, and removal and replacement of door hardware.

PART 2 - PRODUCTS

2.01 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include, but are not limited to, the following:

1. Hinges:

a. Bommer Industries, Inc.

b. Hager Hinge Co.

c. Stanley Hardware, Div. Stanley Works.

2. Overhead Closer:

a. Corbin & Russwin Architectural Hardware, Div. Black & Decker Corp.

b. LCN, Div. Ingersoll-Rand Door Hardware Group.

c. Norton Door Controls, Div. Yale Security Inc.

3. Lockset:

a. Best Lock Corporation.

4. Door Exit Device:

a. Adams Rite Manufacturing Co.

b. Corbin & Russwin Architectural Hardware, Div. Black & Decker Corp.

c. Von Duprin, Div. Ingersoll-Rand Hardware Group

5. Kick Plates

a. Corbin & Russwin Architectural Hardware, Div. Black & Decker Corp.

b. Hager Hinge Co.

6. Door Bottom

a. National Guard Products, Inc.

b. Pemko Manufacturing Co., Inc.

c. Reese Enterprises, Inc.

7. Threshold

a. National Guard Products, Inc.

b. Pemko Manufacturing Co., Inc.

c. Reese Enterprises, Inc.

8. Door Stripping and Seals:

a. National Guard Products, Inc.

b. Pemko Manufacturing Co., Inc.

c. Reese Enterprises, Inc.

9. Floor Stops

a. Corbin & Russwin Architectural Hardware, Div. Black & Decker Corp.

b. Glynn-Johnson Corp.

c. Hager Hinge Co.

10. Flush Bolts

a. Ives Hardware

b. Stanley Hardware, Div. Stanley Works.

c. Rockwood

2.2 SCHEDULED HARDWARE

A. Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of finish hardware are indicated in the "Hardware Schedule" at the end of this Section. Products are identified by using hardware designation numbers of the following:

1. Manufacturer's Product Designations: The product designation and name of one manufacturer are listed for each hardware type required for the purpose of establishing minimum requirements. Provide either the product designated or, where more than one manufacturer is specified under the Article "Manufacturers" in Part 2 for each hardware type, the comparable product of one of the other manufacturers that complies with requirements.

2.3 MATERIALS AND FABRICATION

A. Manufacturer s Name Plate: Do not use manufacturers products that have manufacturer s name or trade name in a visible location (omit removable nameplates) except in conjunction with required fire-rated labels and as otherwise acceptable to the Architect.

1. Manufacturer's identification will be permitted on rim of lock cylinders only.

B. Base Metals: Produce hardware units of basic metal and forming method indicated using manufacturer's standard metal alloy, composition, temper, and hardness, but in no case of lesser (commercially recognized) quality than specified for applicable hardware units for finish designations indicated.

C. Fasteners: Provide hardware manufactured to conform to published templates, generally prepared for machine screw installation. Do not provide hardware that has been prepared for self-tapping sheet metal screws, except as specifically indicated.

D. Furnish screws for installation with each hardware item. Provide Phillips flat-head screws except as otherwise indicated. Finish exposed (exposed under any condition) screws to match hardware finish or, if exposed in surfaces of other work, to match finish of this other work as closely as possible including "prepared for paint" surfaces to receive painted finish.

E. Provide concealed fasteners for hardware units that are exposed when door is closed except to the extent no standard units of type specified are available with concealed fasteners. Do not use thru-bolts for installation where bolt head or nut on opposite face is exposed in other work unless their use is the only means of reinforcing the work adequately to fasten the hardware securely. Where thru-bolts are used as a means of reinforcing the work, provide sleeves for each thru-bolt or use sex screw fasteners.

2.4 HINGES

A. Templates: Provide only template-produced units.

B. Screws: Provide Phillips flat-head screws complying with the following requirements:

1. For metal doors and frames install machine screws into drilled and tapped holes.

2. Finish screw heads to match surface of hinges.

C. Hinges: Except as otherwise indicated, provide hinges as follows:

1. 4-1/2" x 4-1/2", steel, five (5) knuckle, full mortise, ball bearing action.

2. Non-removable pin, flat button tip and matching plug, finish to match leaves.

D. Number of Hinges: Provide three (3) hinges per door.

2.5 LOCKSET.

A. Strike: Provide manufacturer's standard wrought box strike for each lock bolt, with curved lip extended to protect frame, finished to match hardware set, unless otherwise indicated.

B. Lock Throw: Provide 5/8-inch minimum throw of latch on doors. Comply with UL requirements for throw of bolts and latch bolts on rated fire openings.

2.6 CLOSER AND DOOR CONTROL DEVICE

A. Size of Units: Except as otherwise specifically indicated, comply with the manufacturer's recommendations for size of door control unit depending on size of door, exposure to weather, and anticipated frequency of use.

1. Provide parallel arm for overhead closer.

B. Provide grey resilient parts for exposed bumpers.

2.7 EXIT DEVICE

A. Touch-Bar Type: Provide rim device for single doors and concealed vertical rod device for double doors.

1. Outside Trim: Lever with cylinder. Cylinder core by Owner.

2.8 KICK PLATES

A. Fasteners: Provide manufacturer's standard exposed fasteners for door trim units consisting of either machine screws or self-tapping screws.

B. Fabricate protection plates not more than 2 inches less than door width.

1. Metal Plates: Stainless steel, 0.050 inch (U.S. 18 Gage).

2.

2.9 WEATHERSTRIPPING AND SEALS

A. General: Provide continuous smoke seals on interior fire rated door.

B. Replaceable Seal Strips: Provide only those units where resilient or flexible seal strip is easily replaceable and readily available from stocks maintained by manufacturer.

C. Weatherstripping at Jambs and Head: Provide bumper-type resilient insert and metal retainer strips, surface applied:

1. Extruded aluminum with color anodized finish.

D. Weatherstripping at Door Bottom: Provide threshold consisting of contact-type resilient insert and metal housing of design and size shown and of following metal, finish, and resilient seal strip:

1. Extruded aluminum with color anodized finish.

2.10 HARDWARE FINISHES

A. Match items to the manufacturer's standard color and texture finish for the latch and lock set.

B. Provide finishes that match those established by BHMA or, if none established, match the Architect's sample.

C. Provide quality of finish, including thickness of plating or coating (if any), composition, hardness, and other qualities complying with manufacturer's standards, but in no case less than specified by referenced standards for the applicable units of hardware.

D. Provide protective lacquer coating on all exposed hardware finishes of brass, bronze, and aluminum, except as otherwise indicated. The suffix "-NL" is used with standard finish designations to indicate "no lacquer."

E. The designations used in schedules and elsewhere to indicate hardware finishes are the industry-recognized standard commercial finishes, except as otherwise noted.

PART 3 – EXECUTION

3.1 INSTALLATION

A. Mount hardware units at heights indicated in following applicable publications, except as specifically indicated or required to comply with governing regulations and except as otherwise directed by Architect.

1. "Recommended Locations for Builders Hardware for Standard Steel Doors and Frames" by the Door and Hardware Institute.

B. Install each hardware item in compliance with the manufacturer's instructions and recommendations. Where cutting and fitting is required to install hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation or application of surface protection with finishing work specified in the Division 9 Sections. Do not install surface-mounted items until finishes have been completed on the substrates involved.

C.Set units level, plumb, and true to line and location. Adjust and reinforce the attachment substrate as necessary for proper installation and operation.
D.Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors in accordance with industry standards.

E. Weatherstripping and Seals: Comply with manufacturer's instructions and recommendations to the extent installation requirements are not otherwise indicated.

3.2 ADJUSTING, CLEANING, AND DEMONSTRATING

A. Adjust and check each operating item of hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate freely and smoothly or as intended for the application made.

1. Where door hardware is installed more than one month prior to acceptance or occupancy of a space or area, return to the installation during the week prior to acceptance or occupancy and make final check and adjustment of all hardware items in such space or area. Clean operating items as necessary to restore proper function and finish of hardware and doors. Adjust door control devices to compensate for final operation of heating and ventilating equipment.

B. Clean adjacent surfaces soiled by hardware installation.

C. Instruct Owner's personnel in the proper adjustment and maintenance of door hardware and hardware finishes.

3.03 HARDWARE SCHEDULE

A. General: Provide hardware for door to comply with the requirements of this Section.

1. Hardware sets indicate quantity, item, manufacturer and product designation, size, and finish or color, as applicable.

SET N0. 1 .

Exterior Door Marks No. 1, 2, 3, and 4.

6'-0" x 7'-0" x 1-3/4" MD x MF - Double Doors with Mullion

Each door panel shall have:

Hinges3 ea. BB-1279 4,5 x 4.5 x 26D NRPHager
Door Closer5100, parallel arm 26DHager
Push PlateA30S, Alum, 26DHager
Pull Plate33G, 4 x 16 26DHager
Door BottomModel No. 789SHager
Astragal802SHager
Floor Stop243F, 26DHager

Frame opening shall have:

Threshold #404S x 72" Alum Hager Mullion Weatherstripping 873S 3684 Alum Hager

SET N0. 2 .

Interior Door Mark No. 5

3'-0" x 7'-0" x 1-3/4" MD x MF - Single Door

Each door panel shall have:

Hinges3 ea. BB-1279 4,5 x 4.5 x 26D NRPHager
Door Closer5100, parallel arm 26DHager
Push PlateA30S, Alum, 26DHager
Pull Plate33G, 4 x 16 26DHager
Door BottomModel No. 789SHager
Astragal802SHager
Floor Stop243F, 26DHager

Frame opening shall have:

Threshold#404S x 72" AlumHager
Weatherstripping873S 3684 AlumHager

END OF SECTION 08 7100 – DOOR HARDWARE

SECTION 08 8000 – GLASS

PART 1 – GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section

1.2 SUMMARY

A. This Section includes glazing for the following products and applications, including those specified in other Sections where glazing requirements are specified by reference to this Section:

1.Doors.
2.Side-lites

1.3 RELATED SECTIONS

A. Section 08 1100 - Steel Doors and Frames.

1.4 DEFINITIONS

A. Manufacturer: A firm that produces primary glass or fabricated glass as defined in referenced glazing publications.

B. lnterspace: Space between lites of an insulating-glass unit that contains dehydrated air or a specified gas.

C. Deterioration of Insulating Glass: Failure of the hermetic seal under normal use that is attributed to the manufacturing process and not to causes other than glass breakage and practices for maintaining and cleaning insulating glass contrary to manufacturer's written instructions. Evidence of failure is the obstruction of vision by dust, moisture, or film on interior surfaces of glass.

1.5 PERFORMANCE REQUIREMENTS

A. General: Provide glazing systems capable of withstanding normal thermal movement and wind and impact loads (where applicable) without failure, including loss or glass breakage attributable to the following: defective manufacture, fabrication, and installation; failure of sealants or gaskets to remain watertight and airtight; deterioration of glazing materials; or other defects in construction.

1.6 SUBMITTALS

A. Equals must be submitted to the Architect no later than ten (10) calendar days prior to the Bid date for verification and approval.

B. Product Data: For each glass product and glazing material indicated.

1.7 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who has completed glazing similar in material, design, and extent to that indicated for Project and whose work has resulted in construction with a record of successful in-service performance.

B. Source Limitations for Insulating Glass: Obtain insulating-glass units from one manufacturer using the same type of glass and other components for each type of unit indicated.

C. Glazing Publications: Comply with published recommendations of glass product manufacturers and organizations below, unless more stringent requirements are indicated. Refer to these publications for glazing terms not otherwise defined in this Section or in referenced standards.

1. SIGMA Publications: SIGMA TM-3000, “Vertical Glazing Guidelines," and SIGMA TB-3001 , "Sloped Glazing Guidelines."

D. Insulating-Glass Certification Program: Permanently marked either on spacers or on at least one component lite of units with appropriate certification label of the following inspecting and testing agency:

1. Insulating Glass Certification Council.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Protect glazing materials according to manufacturer's written instructions and as needed to prevent damage to glass and glazing materials from condensation, temperature changes, direct exposure to sun, or other causes.

B. For insulating-glass units that will be exposed to substantial altitude changes, comply with insulating-glass manufacturer's written recommendations for venting and sealing to avoid hermetic seal ruptures.

1.9 PROJECT CONDITIONS

A. Environmental Limitations: Do not proceed with glazing when ambient and substrate temperature conditions are outside limits permitted by glazing material manufacturers and when glazing channel substrates are wet from rain, frost, condensation, or other causes.

1. Do not install liquid glazing sealants when ambient and substrate temperature conditions are outside limits permitted by glazing sealant manufacturer or below 40 degree F.

1.10 WARRANTY

A. General Warranty: Special warranties specified in this Article shall not deprive Owner of other rights Owner may have under other provisions of the Contract Documents and shall be in addition to, and run concurrent with, other warranties made by Contractor under requirements of the Contract Documents.

B. Manufacturer's Special Warranty on Insulating Glass: Written warranty, made out to Owner and signed by insulating-glass manufacturer agreeing to furnish replacements for insulating-glass units that deteriorate as defined in "Definitions" Article, f.o.b. the nearest shipping point to Project site, within specified warranty period indicated below.

1. Warranty Period: 10 years from date of Project Completion.

PART 2 – PRODUCTS

2.1 PRODUCTS AND MANUFACTURERS

A. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the following:

1. Glasstemp, Inc.

2. Globe Amerada Glass Company.

3. Guardian Industries Corp.

4. Insulated Tempered Industries.

5. LOF.

6. PPG Industries, Inc.

2.2 PRIMARY FLOAT GLASS

A. Float Glass: ASTM C 1036, Type I(transparent glass, flat), Quality q3 (glazing select); class as indicated below:

1. Class 1 (clear) unless otherwise indicated.

2.3 HEAT-TREATED FLOAT GLASS

A. Fabrication Process: By horizontal (roller-hearth) process with roll-wave distortion parallel to bottom edge of glass as installed, unless otherwise indicated.

B. Heat-Treated Float Glass: ASTM C 1048; Type I (transparent glass, flat); Quality q3 (glazing select); class, kind, and condition as indicated below:

1. Kind FT (fully tempered) where indicated.

2.4 INSULATING GLASS

A. Insulating-Glass Units: Preassembled units consisting of sealed lites of glass separated by a dehydrated interspace, and complying with ASTM E 774 for Class CBA units and with Requirements indicated below:

1. Overall Unit Thickness: 1"

2. Exterior lite: 1/4"; Kind FT.

3. Air spacer: 1/2".

4. Interior lite: 1/4"; Class 1 (clear).

B. Sealing System: Dual seal, with primary and secondary sealants as follows:

1. Manufacturer's standard sealants.

C. Spacer Specifications: Manufacturer's standard spacer material and construction.

2.5 ELASTOMERIC GLAZING SEALANTS

A. General: Provide products of type indicated, complying with the following requirements: Compatibility: Select glazing sealants that are compatible with one another and with other materials they will contact, including glass products, seals of insulating-glass units, and glazing channel substrates, under conditions of service and application, as demonstrated by sealant manufacturer based on testing and field experience.

B. Suitability: Comply with sealant and glass manufacturers' written instructions for selecting glazing sealants suitable for applications indicated and for conditions existing at time of installation.

C. Colors of Exposed Glazing Sealants: As selected by Architect from manufacturer's full range for this characteristic.

D. Elastomeric Glazing Sealant Standard: Comply with ASTM C 920 and other requirements indicated for each liquid applied, chemically curing sealant.

2.6 GLAZING TAPES

A Back-Bedding Mastic Glazing Tape: Preformed, butyl-based elastomeric tape with a solids content of 100 percent; non-staining and non-migrating in contact with nonporous surfaces; with or without spacer rod as recommended in writing by tape and glass manufacturers for application indicated; packaged on rolls with a release paper backing; and complying with ASTM C 1281 and AAMA 800 for products indicated below:

1. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous pressure.

2.7 GLAZING GASKET

A Dense Compression Gaskets: Molded or extruded gaskets of material indicated below, complying with standards referenced with name of elastomer indicated below, and of profile and hardness required to maintain watertight seal:

1. Neoprene, ASTM c 864.

2. EPDM, ASTM C 864.

2.8 MISCELLANEOUS GLAZING MATERIALS

A General: Provide products of material, size, and shape complying with referenced glazing standard, requirements of manufacturers of glass and other glazing materials for application indicated, and with a proven record of compatibility with surfaces contacted in installation.

B. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer.

C. Setting Blocks: Elastomeric material with a Shore A durometer hardness of 85, plus or minus 5.

D. Spacers: Elastomeric blocks or continuous extrusions with a Shore A durometer hardness required by glass manufacturer to maintain glass lites in place for installation indicated.

E. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side walking).

2.9 FABRICATION OF GLASS AND OTHER GLAZING PRODUCTS

A. Fabricate glass and other glazing products in sizes required to glaze openings indicated for Project, with edge and face clearances, edge and surface conditions, and bite complying with written instructions of product manufacturer and referenced glazing standard, to comply with system performance requirements.

PART 3 – EXECUTION

3.1 EXAMINATION

A Examine framing glazing, with Installer present, for compliance with the following:

1.Manufacturing and installation tolerances, including those for size, squareness, and offsets at corners.
2.Minimum required face or edge clearances.

3. Effective sealing between joints of glass-framing members.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A Clean glazing channels and other framing members receiving glass immediately before glazing. Remove coatings not firmly bonded to substrates.

3.3 GLAZING, GENERAL

A Comply with combined written instructions of manufacturers of glass, sealants, gaskets, and other glazing materials, unless more stringent requirements are indicated, including those in referenced glazing publications.

B. Glazing channel dimensions, as indicated on Drawings, provide necessary bite on glass, minimum edge arid face clearances, and adequate sealant thicknesses, with reasonable tolerances. Adjust as required by Project conditions during installation.

C. Protect glass edges from damage during handling and installation. Remove damaged glass from Project site and legally dispose of off Project site. Damaged glass is glass with edge damage or other imperfections that, when installed, could weaken glass and impair performance and appearance.

D. Apply primers to joint surfaces where required for adhesion of sealants, as determined by preconstruction sealant-substrate testing.

E. Install setting blocks in sill rabbets, sized and located to comply with referenced glazing publications, unless otherwise required by glass manufacturer. Set blocks in thin course of compatible sealant suitable for heel bead.

F. Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.

G. Provide spacers for glass lites where the length plus width is larger than 50 inches as follows:

1. Locate spacers directly opposite each other on both inside and outside faces of glass. Install correct size and spacing to preserve required face clearances, unless gaskets and glazing tapes are used that have demonstrated ability to maintain required face clearances and to comply with system performance requirements.

2. Provide 1/8-inch minimum bite of spacers on glass and use thickness equal to sealant width. With glazing tape, use thickness slightly less than final compressed thickness of tape.

H. Provide edge blocking where indicated or needed to prevent glass lites from moving sideways in glazing channel, as recommended in writing by glass manufacturer and according to Requirements in referenced glazing publications.

I. Set glass lites in each series with uniform pattern, draw, bow, and similar characteristics.

3.4 TAPE GLAZING

A Position tapes on fixed stops so that, when compressed by glass, their exposed edges are flush with or protrude slightly above sightline of stops.

B. Install tapes continuously, but not necessarily in one continuous length. Do not stretch tapes to make them fit opening.

C. Where framing joints are vertical, cover these joints by applying tapes to heads and sills first and then to jambs. Where framing joints are horizontal, cover these joints by applying tapes to jambs and then to heads and sills.

D. Place joints in tapes at corners of opening with adjoining lengths butted together, not lapped. Seal joints in tapes with compatible sealant approved by tape manufacturer.

E. Do not remove release paper from tape until just before each glazing unit is installed.

F. Apply heel bead of elastomeric sealant.

G. Center glass lites in openings on setting blocks and press firmly against tape by inserting dense compression gaskets formed and installed to lock in place against faces of removable stops. Start gasket applications at corners and work toward centers of openings.

3.5 GASKET GLAZING (DRY)

A. Fabricate compression gaskets in lengths recommended by gasket manufacturer to fit openings exactly, with stretch allowance during installation.

B. Center glass lites in openings on setting blocks and press firmly against soft compression gasket by inserting dense compression gaskets formed and installed to lock in place against faces of removable stops. Start gasket applications at corners and work toward centers of openings. Compress gaskets to produce a weathertight seal without developing bending stresses in glass. Seal gasket joints with sealant recommended by gasket manufacturer.

C. Install gaskets so they protrude past face of glazing stops.

3.6 PROTECTION AND CLEANING

A. Protect exterior glass from damage immediately after installation by attaching crossed streamers to framing held away from glass. Do not apply markers to glass surface. Remove nonpermanent labels, and clean surfaces.

B. Protect glass from contact with contaminating substances resulting from construction operations, including weld splatter. If, despite such protection, contaminating substances do come into contact with glass, remove them immediately as recommended by glass manufacturer.

C. Examine glass surfaces adjacent to or below exterior masonry surfaces at frequent intervals during construction, but not less than once a month, for build-up of dirt, scum, alkaline deposits, or stains; remove as recommended by glass manufacturer.

D. Remove and replace glass that is broken, chipped, cracked, abraded, or damaged in any way, including natural causes, accidents, and vandalism, during construction period.

E. Wash glass on both exposed surfaces in each area of Project not more than four days before date scheduled for inspections that establish date of Project Completion. Wash glass as recommended by glass manufacturer.

END OF SECTION 08 8000 - GLASS

END OF DIVISION 8

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File details come from the government source that posted it. Updated .