Specification-KIMBALL Q4 DS-DRAFT-FY26.docx
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About this file
This document is a detailed specification for dockside repairs for the USCGC KIMBALL (WMSL 756), a 418-foot Coast Guard cutter homeported in Honolulu, Hawaii. The specification covers 21 comprehensive work items including cleaning, inspecting, and maintaining various ship systems such as voids, tanks, boat launch and recovery systems, circuit breakers, incinerators, compressed air receivers, and other critical equipment. The repairs are scheduled for 18 August - 11 November 2026, with an anticipated request for quotes to be issued around 21 March 2026 and contract award expected around 19 June 2026.
The specification provides extensive technical requirements for each work item, including specific inspection protocols, preservation procedures, testing guidelines, and parts renewal. The project will be conducted at the cutter's homeport, and the Coast Guard is seeking potential contractors to respond to a sources sought notice by 18 January 2026. Interested companies are asked to indicate their business size/status and provide past performance references. The contract will use NAICS Code 336611 with a small business size standard of less than 1,300 employees, and the Coast Guard will determine whether the requirement will be set aside or unrestricted after reviewing initial contractor responses.
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USCGC KIMBALL (WMSL 756)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2026
Developed By: Joshua B Smith (Draft-0, 12 December 2025)
TABLE OF CONTENTS
| Revisions Record | iii |
| Consolidated List of References | iv |
| Consolidated List of Government-furnished Property | x |
| Consolidated List of Critical Inspection Items | xii |
| Principal Characteristics | xiii |
| General Requirements | 1 |
| WORK ITEM 1: Voids (Accessible), Clean and Inspect | 14 |
| WORK ITEM 2: Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect | 20 |
| WORK ITEM 3: Tanks (Aviation Fuel Service), Clean and Inspect | 25 |
| WORK ITEM 4: Tanks, Partial Preserve | 30 |
| WORK ITEM 5: Tanks (MP Fuel Storage and Overflow), Clean and Inspect | 33 |
| WORK ITEM 6: Tanks (Ballast), Clean and Inspect | 39 |
| WORK ITEM 7: Compressed Air Receivers, Clean, Inspect and Test | 44 |
| WORK ITEM 8: High Purity Water Tank, Clean and Inspect | 50 |
| WORK ITEM 9: Cargo Handling Elevator, Annual Inspection and Test, Perform | 54 |
| WORK ITEM 10: Oily Water Separator (OWS) System, Inspect and Groom | 58 |
| WORK ITEM 11: Stern Boat Launch and Recovery, Level II | 63 |
| WORK ITEM 12: Side Boat Davit, Renew | 71 |
| WORK ITEM 13: Incinerator, Inspect and Test | 84 |
| WORK ITEM 14: Circuit Breakers (Draw Out), Inspect and Test | 88 |
| WORK ITEM 15: Deck Covering (Polymeric), Repair and Seal | 97 |
| WORK ITEM 16: Deck Covering (Slip-Resistant) Hangars, Renew | 101 |
| WORK ITEM 17: Folding Boom Cranes, Biennial Maintenance, Perform | 114 |
| WORK ITEM 18: QAWTDBLD 52x66 (Mafo), Replace | 122 |
| WORK ITEM 19: Deck Covering (Slip-Resistant) Renew | 130 |
| WORK ITEM 20: Tenting (Weather Decks), Provide | 139 |
| WORK ITEM 21: Fire Prevention, Provide | 143 |
USCGC KIMBALL (WMSL-418) DOCKSIDE AVAILABILITY FY2026
| ii |
| (Draft-0) |
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel with a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
| DATE |
| REV# |
| WORK ITEM# |
| CHANGES MADE |
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
USCGC KIMBALL (WMSL-418) DOCKSIDE AVAILABILITY FY2026
| iii |
| (Draft-0) |
Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 26B-CB-IV-801-001, Rev -, Booklet of General Plans Coast Guard Drawing 35-LRI-II-801-001, Rev -, General Arrangement Coast Guard Drawing 418A-WMSL 801-001, Rev A, Booklet of General Plans Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles Coast Guard Drawing 418A-WMSL-101-05, Rev A, Shell Expansion Scantlings Coast Guard Drawing 418A-WMSL-167-004, Rev A, Structural Door List, Ship Wide Coast Guard Drawing 418A-WMSL-551-001, Rev A, Compressed Air Diagram Coast Guard Drawing 418A-WMSL-588-001, Rev A, Aviation Facilities General Arrangements Coast Guard Drawing 418A-WMSL-593-001, Rev A, Bilge & Oil Pollution Control System Diagram Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans Coast Guard Drawing 418A-WMSL-801-021 Rev A, Booklet of General Plans Coast Guard Drawing 750 WMSL 588-504, Rev B, Tiedown Installation for Navy H60S/H60R Helo (Stratton) Coast Guard Drawing 750 WMSL-100-530, Rev F, Modifications incidental to the installation of Allied Dual Pont Davit (HAMILTON, JAMES & MUNRO).
Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & follow (AS3085012) Coast Guard Drawing 750-WMSL-100-001, Rev B, General Arrangements (AS9100001) Coast Guard Drawing 750-WMSL-100-011, Rev J, Unit 1110 Structure – Inner Bottom, 1st Platf & 2nd Deck – Bow to Fr 10 (ASC100111) Coast Guard Drawing 750-WMSL-100-012, Rev K, Unit 1120 Structure – Main Deck To 01 Level – Bow to Fr 10 (ASC100112) Coast Guard Drawing 750-WMSL-100-013, Rev L, Unit 1210 Structure – Inner Bottom To 1st Platform – Fr 10 to Fr 22 (ASC100121) Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure – Inner Bottom to 1st Platform – Fr 22 to Fr 35 (ASC100131) Coast Guard Drawing 750-WMSL-100-018, Rev L, Unit 1320 Structure – 1st Platform To 2nd Deck-Fr- 22 To Fr 35 (ASC100132) Coast Guard Drawing 750-WMSL-100-021, Rev F, Unit 2100 Structure – Inner Bottom – Fr 35 to Fr 44 (ASC100210) Coast Guard Drawing 750-WMSL-100-031, Rev K, Unit 2300 Structure - Inner Bottom - FR 52 to FR 64 (ASC100230) Coast Guard Drawing 750-WMSL-100-035, Rev L, Unit 2340 Structure Main Deck to 01 Level - Fr 52 to Fr 64 (ASC100234) Coast Guard Drawing 750-WMSL-100-036, Rev N, Unit 3110 Structure 1st Platform and Below Frs 65-77 (ASC100311) Coast Guard Drawing 750-WMSL-100-037, Rev H, Unit 3120 Structure – 1st Platf To 2nd Dk- Fr 64 To Fr 76 (ASC100312) Coast Guard Drawing 750-WMSL-100-039, Rev M, Unit 3140 Structure Mn Dk to 01 Lvl - Fr 64 to Fr 76 (ASC100314) Coast Guard Drawing 750-WMSL-100-040, Rev M, Unit 3210 Structure - Inner Bot to 1st Platform - Fr 76 to Fr 88 (ASC100321) Coast Guard Drawing 750-WMSL-100-043, Rev L, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82 (ASC100324) Coast Guard Drawing 750-WMSL-100-044, Rev K, Unit 3320 Struct – Inner Bottom – 2nd Deck Fr 89-98 (ASC100332) Coast Guard Drawing 750-WMSL-100-051, Rev J, Unit 4310 Structure – 01 Level to 02 Level – Frame 44 to Frame 52 Coast Guard Drawing 750-WMSL-100-052, Rev J, Unit 4320 Structure – 02 Level and Above – Frame 48 to Frame 53 Coast Guard Drawing 750-WMSL-100-053, Rev J, Unit 4420 Structure – 01 Level and above – Frame 52 to Frame 67 Coast Guard Drawing 750-WMSL-100-083 Rev -, General Arrangements NSC5 & Follow Coast Guard Drawing 750-WMSL-100-084, Rev -, Topside Configuration for NSC 6 & Follow Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001) Coast Guard Drawing 750-WMSL-300-002, Rev C, Electrical Standard Details (ASC300003) Coast Guard Drawing 750-WMSL-300-024, Rev C, Unit 2240 - Main Dk Fr 44 to Fr 52 Arr of Elect Eqpt (ASC300224) Coast Guard Drawing 750-WMSL-303-002, Rev D, Coordination of Protective Devices (ASC303004) Coast Guard Drawing 750-WMSL-320-042, Rev C, Electrical One Line Diagram (NSC 6 SRD) Coast Guard Drawing 750-WMSL-320-579, Rev -, Electrical Installations Iwo New Aft Folding Cranes Coast Guard Drawing 750-WMSL-501-004, Rev D, Misc Independent Tanks Design and Details and L/M (ASC501004) Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram (ASC520001) Coast Guard Drawing 750-WMSL-520-016, Rev D, Salt Water Cooling Unit 3130 Coast Guard Drawing 750-WMSL-520-504, Rev D, Seawater Cooling Piping Mods IWO Dual Point Davit Installation Coast Guard Drawing 750-WMSL-572-002, Rev D, Elevator Arr & Instl (ASC572002) Coast Guard Drawing 750-WMSL-583-002, Rev D, Small Boat Starboard Handling System Arrangement & Details Coast Guard Drawing 750-WMSL-583-004, Rev K, Stern Launch & Recovery Arrangement & Details (ASC583004) Coast Guard Drawing 750-WMSL-583-508, Rev -, Installations IWO Aft Folding Cranes Coast Guard Drawing 750-WMSL-583-518, Rev D, Hydraulic Piping Mods IWO Dual Point Davit Installation Coast Guard Drawing 750-WMSL-588-001, Rev -, Aviation Facilities General Arrangements (ASC588001) Coast Guard Drawing 750-WMSL-588-503, Rev E, Tiedown Installation for Navy H60S/H60R Helo (Waesche Only) Coast Guard Drawing 750-WMSL-593-011, Rev B, Solid Waste System Schematic (ASC593026) Coast Guard Drawing 750-WMSL-631-002, Rev M, Paint Schedule (ASC631002) Coast Guard Drawing 750-WMSL-634-001, Rev H, Deck Covering Schedule (ASC634001) Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire (ASC635002) Coast Guard Drawing 750-WMSL-635-502, Rev -, Insulation Arr & Details Thermal, Acoustic, & Fire (WMSL-754 & follow) Coast Guard Fleet Drawing FL-1702-11, Rev -, Inspection of Sheaves NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors NAVSEA Drawing 803-5184182, Rev B, Insulation, Passive Fire Protection- Installation Details NAVSEA Drawing 803-6397268, Rev B, Doors Watertight, Quick Acting Arrangement NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details NAVSEA Drawing 804-5959308, Rev -, Lifeline Systems WMSL MH-60R/S Hangar Painting Guidance, 2018, Schlemmer G.W., AIR 4.8.1.5 Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans Coast Guard Drawing 750-WMSL 100-084, Rev -, Topside Configuration for NSC 6 & Follow Coast Guard Drawing 750-WMSL 100-090, Rev A, General Arrangements NSC 7 and Follow (AS7100001) NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems
COAST GUARD PUBLICATIONS
American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of Welds American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel BOAT DAVIT - MODELS DDP11000CTS & SP2200 (S/N: 2328-753, 2329-751, 2332-750) - TECHNICAL MANUAL Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Technical Publication (TP) 7108A, SWBS 573, Jan 2022, Stores Elevator - Model 20833 Coast Guard Technical Publication (TP) 7167, SWBS 324, Feb 2019, Ship Service Switchboards 1S, 2S, 3S & 1SP Shore Power – Operation, Maintenance & Installation – Volume 3 Coast Guard Technical Publication (TP) 7809, SWBS 583, Apr 2021, Boat Retrieval Equipment – Boat Hoist, Centerline & Carriage Winches Coast Guard Technical Publication (TP) 7902, “Preliminary’ Dual Point Davit – Models DDP11000CTS & SP2200 (S/N – 2313 & 2315) We need the serial number of the new Davit Coast Guard Technical Publication (TP) 7903, SWBS 583, Oct 2021, Aft Boat Handling System –Model FB90-28 Coast Guard Technical Publication (TP) 7946, SWBS 593, May 2021, Incineration Plant - Installation, Operation, Maintenance & Spare Parts Coast Guard Technical Publication (TP) Coast Guard Technical Publication (TP) 7346A, SWBS 593, Mar 2022, Bilge Water Separator Ultra-Sep Coast Guard Technical Publication (TP) LR-H3-0001-V0, SWBS 324, Aug 2023, Circuit Breakers Master pact NT and NW, Maintenance and Field-Testing Guide, Schneider Electric Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards Code of Federal Regulations (CFR) Title 29, Part 1915, 2025, Occupational Safety and Health Standards for Shipyard Employment Mafo Document C9402709, 2022, Parts List Mafo Drawing C9402709, Rev B, Mafo Door: W=52” x H=66” (W=1320 x H=1676) Mafo Process Guide 013, 2022, Mafo Installation Instruction, Double Door MIL-DTL-32585A w/ Amendment 1, 2023, Insulation, Thermal and Acoustic, Fibrous Glass MIL-PRF-1149E, 2019, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-32482A, 2020, Watertight Door, Quick-Acting, Interior MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment
OTHER REFERENCE:
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022 General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2022, General Requirements for Drawing Preparation Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test and Recondition AC Synchronous Machines In-Place Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting Corrosion MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment
OTHER REFERENCES
Allied Systems Drawing Number 68992, 2013, General Arrangement Allied Systems Drawing Number 70082, 2013, Installation Drawing American National Standard, Standard for Maintenance Testing Specifications for Electrical Power Equipment and Systems, ANSI/NETA MTS-2019 American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks.
American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of Welds American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel ASTM International (ASTM) A53, July 2020, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless ASTM International (ASTM) D3359-23, 2023, Standard Test Methods for Measuring Adhesion by Tape Test ASTM International (ASTM) F683, Aug 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery ASTM Internationals (ASTM) G46-21, 2021, Standard Guide for Examination and Evaluation of Pitting Corrosion Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59588B, 2012, Rubber Silicone Federal Specification (Fed Spec) HH-P-151, July 2020, Packing, Rubber-Sheet, Cloth Insert International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles MIL-A-24179, Jun 1987, Adhesive, Flexible Unicellular-Plastic Thermal Insulation MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride Requirements MIL-DTL-32585, Aug 2017, Insulation, Thermal and Acoustic, Fibrous Glass MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass National Fire Protection Association (NFPA) 70B, 2023 Edition, Standard for Electrical Equipment Maintenance National Fire Protection Association (NFPA) 70E, 2018 Edition, Standard for Electrical Safety in the Work Place NAVAIR ENGCEN Bulletin 1, Rev J; Air Capable Ship Aviation Facilities Resume NAVAIR SI-ACS-AFB-1P, 2020, Air Capable Ship Aviation Facility Certification No. 1P Naval Sea Systems Command (NAVSEA) S0600-AA-PRO-160, 11/15/2011, Underwater Ship Husbandry Manuals - Chapter 16 (Cofferdams) NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure Schneider Electric Instruction Bulletin 48049-137-05EN, Micrologic 5.0P and 6.0P Electronic Trip Units Society of Automotive Engineers (SAE) J1273, 2009, Recommended Practices for Hydraulic Hose Assemblies Society of Automotive Engineers (SAE) J1475, 2009, Hydraulic Hose Fittings for Marine Applications Society of Automotive Engineers (SAE) J1942/1, 2010, Qualified Hoses for Marine Applications The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning US Environmental Protection Agency Method 1664, Feb 1999, N-Hexane Extractable Material and Silica Gel Treated N-Hexane Extractable Material by Extraction and Gravimetry.
USCGC KIMBALL (WMSL-418) DOCKSIDE AVAILABILITY FY2026
| x |
| (Draft-0) |
Consolidated List of Government-furnished Property The following is a list of properties which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
| WORK ITEM |
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/UNIT)
| 10 |
| Y |
| Monitor, Smart Bilge |
| NSN: 2040-01-600-0112Â |
| 1 ea. |
| 4,700.00 |
| 11 |
| N |
| Spring, Sheave |
| NSN: 5360-01-672-8829 PN: P2-965-0024 |
| 8 ea. |
| 185.00 |
| 11 |
| N |
| Pins, Spring |
| NSN: 5315-01-672-8220 PN: B2-066-0056 |
| 8 ea. |
| 400.00 |
| 11 |
| N |
| Pins, Cotter |
| NSN: 5315-01-672-8187 PN: 81-E-0628 |
| 8 ea. |
| 1.50 |
| 11 |
| N |
| Flat Washer, 2 ½� Nominal, TY A 5�OD x 2 5/8� ID x 0.238� THK |
| NSN: 5310-01-672-8737 PN: 61-E-16 |
| 8 ea. |
| 1.50 |
| 11 |
| N |
| Jacking Bolt, Sheave |
| NSN: 5306-01-672-9033 PN: B2-033-0026 |
| 8 ea. |
| 275.00 |
| 11 |
| Y |
| *CB-OTH Mark IV |
| N/A |
| 1 ea. |
| N/A |
| 11 |
| Y |
| *Long Range Interceptor II |
| N/A |
| 1 ea. |
| N/A |
| 12 |
| N |
| Allied Systems Dual Point Davit with Control Console |
| DDP11000CTS & SP2200 NSN:2030- 016306123 |
| 1 ea. |
| $480,000 |
| 12 |
| Y |
| CB-OTH Mark IV (Coast Guard Drawing 26B-CB-IV-801-001) |
1 ea
| 17 |
| Y |
| *CB-OTH Mark IV (CG Drawing 26B-CB-IV-801-001) |
| N/A |
| 1 ea. |
| N/A |
| 17 |
| Y |
| *Long Range Interceptor II (LRI-II) Cutter Boat (CG Drawing 35-LRI-II-801-001) |
| N/A |
| 1 ea. |
| N/A |
| 17 |
| N |
| Filter, Return (HPU) “ for Item 9 |
| 4330-01-520-6778 / YMD-8861-R (18LZ5) |
| 1 ea. |
| $101 |
| 17 |
| N |
| Filter, Return (HPU) “for Item 19 |
| 2940-01-670-3448 / YMD-10416-R (8ZZ5) |
| 1 ea. |
| $78 |
| 17 |
| N |
| Filter, Pressure ( #2 & #4 Cranes) |
| 2590-01-693-8313 / YMD-12209-R |
| 4 ea. |
| $1017 |
| 17 |
| N |
| Filter, Pressure (#3 Crane) |
| 4330-01-694-1197 / YMD-12234-R |
| 1 ea. |
| $615 |
| 17 |
| N |
| Filter, Breather (HPU) |
| 2815-01-624-2316 / YMD-12201 (D-AB-2) |
| 1 ea. |
| $77 |
| 18 |
| N |
| Mafo Door W=52 in x H=66 in. (W=1320 x H=1676) Mafo C9402709, Mafo Naval Closures B.V., Netherlands (including associated frame/coaming and fitting) Painted w/ Powder Coating, White 17925 |
| ACN: 2040-01-F21-6379 (Mafo P/N C9402709) |
| 2 ea. |
| $123,500 incl. S&H |
| 18 |
| N |
| Microtherm OS-1000R MT OS-1000R 1200x600x10.5 mm HYB Bilge |
| Promat P/N 262175 |
| 13 ea. |
| $153.90 |
| 18 |
| N |
| GC PSA Tape 50mm (32.92m/RL) |
| Promat P/N 6015809 |
| 1 ea. |
| $90.00 |
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center
| xii |
| (Draft-0) |
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars):
| Work Item |
| Title |
| 1 |
| Voids (Accessible), Clean and Inspect |
| 2 |
| Tanks (Aviation Fuel Stowage and Overflow), Clean and Inspect |
| 3 |
| Tanks (Aviation Fuel Service), Clean and Inspect |
| 5 |
| Tanks (MP Fuel Storage and Overflow), Clean and Inspect |
| 6 |
| Tanks (Ballast), Clean and Inspect |
| 10 |
| Oily Water Separator (OWS) System, Inspect and Groom |
| 14 |
| Circuit Breakers (Draw Out), Inspect and Test |
| 16 |
| Deck Covering (Slip-Resistant) Hangars, Renew |
| 17 |
| Folding Boom Cranes, Biennial Maintenance, Perform |
| 18 |
| QAWTDBLD 52x66 (Mafo), Replace |
| 19 |
| Deck Covering (Slip-Resistant) Renew |
| xiii |
| (Draft-0) |
Principal Characteristics
418' WMSL
Physical
| Length overall |
| 418' 0" |
| Length between perpendiculars |
| 390' 0" |
| Maximum beam |
| 54' 0" |
| Beam @ 01 level |
| 47' 9-1/8" |
| Depth (01 level @ side to baseline) |
| 39' 2-3/4" |
| 01 deck camber foredeck |
| 1/4" in 1'-0" |
| Minimum berth depth |
| 20' 0" |
| Height of highest projection |
| Approximately 119' |
| Draft, design |
| 14.40' |
| Design displacement |
| 3925 long tons |
Machinery
| Two diesel engines |
| MTU 20V, 20-cylinder 9,730 SHP each |
| One gas turbine |
| General Electric LM2500; 29,500 SHP |
| Type of propulsion |
| CODAG |
| Electrical system |
| 24 Volt DC |
| Two controllable pitch propellers |
| Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max |
| Two reduction gears |
| RENK |
| One cross connect gear |
| RENK |
Hull
| Hull material |
| 5086 Aluminum |
HSLA-80 Steel
ABS EH 36 Steel
ABS AH 36
Frame spacing
| FWD of FR 9 |
| 2' 3" |
| FR 9 to FR 10 |
| 6' 9" |
| FR 10 to FR 98 |
| 4' 1" |
| FR 98 to FR 99 |
| 3'-8" |
Electrical
| Power |
| Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators |
| Shore tie cable |
| Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each |
TANK CAPACITIES
| Diesel oil |
| 220,359 gal |
| Fresh water |
| 12,454 gal |
| JP-5 Fuel |
| 35,182 gal |
| 120 |
| (Draft-0) |
00000_0725_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121) General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractors and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Other References Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirement in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, at the Arrival Conference.
note NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purpose of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken. Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
· ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
· ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 Conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 micro siemens/cm. For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 micro siemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet; for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
· SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
· SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractors must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractors must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is H18690390036.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities for HW disposal and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
| Name of QP-1/AMPP Inspector |
| Signature |
| Cert. # |
| Date / Time |
| NAME of CG Representative |
| Signature |
| Unit |
| DATE/TIME |
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
| DATE & TIME |
| ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…) |
| LOCATION (Frame & Deck, relation to equipment, etc.) |
| TEMPERATURE |
| % REL. HUMID-ITY |
| DEW PT. |
| SURFACE |
| AMBIENT |
| ΔT |
| DP - Surface |
| Name of QP-1/AMPP Inspector |
| Signature |
| Cert. # |
| Date / Time |
| NAME of CG Representative |
| Signature |
| Unit |
| DATE/TIME |
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (Frame References) |
| Area (sqft) |
| SURFACE PREPARATION METHOD |
| PROFILE ACHIEVED (mils) |
| Min |
| Max |
| Mean |
| SSPC-SP-10/AMPP No. 2 |
| £ |
| SSPC-SP WJ-2/AMPP WJ-2 |
| £ |
| SSPC-SP-3 |
| £ |
| SSPC-SP-11 |
| £ |
| SSPC-SP-11 (inaccessible area) |
| £ |
| Brush-blasting (non-metallic substrate) |
| £ |
Abrasive Manufacturer:
Abrasive Sieve Size:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:
| Name of QP-1/AMPP Inspector |
| Signature |
| Cert. # |
| Date / Time |
| NAME of CG Representative |
| Signature |
| Unit |
| DATE/TIME |
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
| SURFACE PREPARATION METHOD |
| PROFILE ACHIEVED (mils) |
| Min |
| Max |
| Mean |
| SSPC-SP-10/AMPP No. 2 |
| £ |
| SSPC-SP WJ-2/AMPP WJ-2 |
| £ |
| SSPC-SP-3 |
| £ |
| SSPC-SP-11 |
| £ |
| SSPC-SP-11 (inaccessible area) |
| £ |
| Brush-blasting (non-metallic substrate) |
| £ |
Abrasive Manufacturer:
Abrasive Sieve Size:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading (mils)
| Name of QP-1/AMPP Inspector |
| Signature |
| Cert. # |
| Date / Time |
| NAME of CG Representative |
| Signature |
| Unit |
| DATE/TIME |
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
| Date |
| Test Locations |
| Conductivity (Microsiemens/CM) |
| Name of QP-1/AMPP Inspector |
| Signature |
| Cert. # |
| Date / Time |
| NAME of CG Representative |
| Signature |
| Unit |
| DATE/TIME |
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Coating Mfg |
| Product Name |
| Batch # |
| Induction Time |
| Coating System Sequence (Primer/Touchup/3rd Coat, etc.) |
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| AVERAGE VALUE |
*BASE METAL READING (BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
| Application Method (Airless, Conventional Spray, Rolled) |
| Average DFT |
| Name of QP-1/AMPP Inspector |
| Signature |
| Cert. # |
| Date / Time |
| NAME of CG Representative |
| Signature |
| Unit |
| DATE/TIME |
4.2 Tank and Void Assessment form.
12327_MLA_1025_756
Voids (Accessible), Clean and Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following voids(s):
TABLE 1 – List of Voids
| TYPE OF STRUCTURE |
| LOCATION |
| Approximate Area (Sq Ft) |
| *REQUIRED MEASUREMENT OF PITS/UT |
Fairing compound kits
| Void |
| 1-F-0-V |
| 2,612 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void (Area above Gray Water Tank 3-34-0-W to 2nd Deck) |
| 3-34-01-V |
| 640 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void (Area above Gray Water Tank 5-74-0-W to 2nd Deck) |
| 3-74-0-V |
| 400 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void |
| 5-9-0-V |
| 1,075 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void |
| 5-10-0-V |
| 7,334 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void |
| 5-82-1-V |
| 1,193 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void |
| 5-82-2-V |
| 1,193 |
| Pits - 50 |
UT - 200
Fairing Compound – ½
| Void |
| 5-88-0-V |
| 22,085 |
| Pits - 100 |
UT - 400
Fairing Compound – 1
* For Bidding Purposes
1.2 Government-furnished property.
None.
2. REFERENCES
Coast Guard Drawings Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans Coast Guard Drawing 750-WMSL-100-011, Rev J, Unit 1110 Structure – Inner Bottom, 1st Platf & 2nd Deck – Bow to Fr 10 (ASC100111) Coast Guard Drawing 750-WMSL-100-012, Rev K, Unit 1120 Structure – Main Deck To 01 Level – Bow to Fr 10 (ASC100112) Coast Guard Drawing 750-WMSL-100-013, Rev L, Unit 1210 Structure – Inner Bottom To 1st Platform – Fr 10 to Fr 22 (ASC100121) Coast Guard Drawing 750-WMSL-100-018, Rev L, Unit 1320 Structure – 1st Platform To 2nd Deck-Fr- 22 To Fr 35 (ASC100132) Coast Guard Drawing 750-WMSL-100-037, Rev H, Unit 3120 Structure – 1st Platf To 2nd Dk- Fr 64 To Fr 76 (ASC100312) Coast Guard Drawing 750-WMSL-100-040, Rev M, Unit 3210 Structure – Inner Bot To 1st Platform – Fr 76 To Fr 88 (ASC100321) Coast Guard Drawing 750-WMSL-100-044, Rev K, Unit 3320 Struct – Inner Bottom – 2nd Deck Fr 89-98 (ASC100332) Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001) Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Other References None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
· 3.7 Inspection
3.1.2 Tech Rep. The contractor must provide the services of a certified Technical Representative, holding an ASNT Central Certification Program (ACCP) Level II certification or better, or SNT-TC-TA NDT Level II to accomplish the following on site:
· Accomplish the applicable requirements in SFLC Std Spec 0740 Appendix C, Nondestructive Examination (Ultrasonic Inspection).
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
· TLIs
· Piping note Coast Guard personnel will operate all shipboard machinery and equipment.
3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.
3.2.1 Perform an initial operational test of each void TLIs/float switch (if applicable) to demonstrate that each radar head/sensor is functional (i.e., Digital readout is displayed).
3.2.2 Ensure that there is interface/communication between the TLI sensor and the Machinery Control and Monitoring System (i.e. Digital readout at the TLI is identical to that displayed).
3.3 Void opening. The Contractor must remove the void manhole cover(s) (if applicable) and ventilate the confined spaces in accordance with SFLC Std Spec 0000, Paragraphs 3.3.1.1 and 3.3.1.2. The Contractor must provide fall protection to cover manhole cover when opened for ventilation/work. The Contractor must matchmark the manhole cover lid(s) to the flange prior to removal for proper reinstallation.
3.4 Waste disposal. The Contractor must dispose of any cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Notify the COR (in writing) at least 48 hours prior to removal of waste and fluids.
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