Special Packaging Requirements (SPI) AK16646314 for EH0L0032EH.pdf

PDF 1019 KB Posted Jul 9, 2020

Attached to: Axle Assemblies Federal contract opportunity
Solicitation number: SPRDL1-20-R-0120
Issued by: Defense Logistics Agency Land and Maritime

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SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19207) AXLE ASSEMBLY, AUTOMOBILE, DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

7. QUP

8. ICQ

NONE

9. UNIT PACK WT.

1754.0

10. UNIT PACK CU

71.12

11.UNIT PACK SIZE (INCHES)

101.0 x 36.0 x 33.8

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 20

18.

STEPS

19.

REQ

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1E

1-B A/R PRESERVATIVE: A-A-52465

2-C A/R PRESERVATIVE: SAE J2360

14. DRYING

MIL-STD-2073-1E

3-D A/R PRESERVATIVE: MIL-PRF-10924

4-E A/R CAPS/PLUGS: NAS847

15. PACKING

5-F A/R PRESERVATIVE: MIL-PRF-16173, GR 4

6-G A/R BLOCKING AND BRACING: ASTM D6199

a. LEVEL A

MIL-STD-2073-1E AND NOTE M

7-H 2 WRAP: MIL-PRF-121, TY 1, SIZE: 7” X 60”

8-I 2 CUSHION: A-A-59135, CL1, GR A, ¼” TH, SIZE: 7” X 60”

b. LEVEL B

NOT APPLICABLE

9-J 1 CUSHION: A-A-59135, CL1, GR A, ½ ” TH, SIZE: 5” X 5”

10-K 1 WRAP: MIL-PRF-121, TY 1, SIZE: 5” X 5”

16. MARKING

MIL-STD-129 AND NOTE N

11-L 1 CONTAINER: ASTM-D6256, TY II, CL 2, STYLE A MODIFIED

SIZE: 98.5” X 33.5” X 24” I.D.

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. PRIMER APPLICATION ON NONMETAL SURFACES SHALL BE HELD TO A MINIMUM.

C. PRESERVE INTERNALLY WITH OPERATIONAL LUBRICANT. THOROUGHLY DRAIN EXCESS.

D. APPLY PRESERVATIVE THROUGH ALL GREASE FITTINGS.

E. SEAL ALL OPENINGS WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.

F. APPLY PRESERVATIVE TO ALL UNPAINTED, UNPLATED METALLIC SURFACES AS REQUIRED.

G. LUMBER SIZES ARE NOMINAL UNLESS SPECIFIED, SEE PAGES 3-7 FOR SIZES AND ORIENTATION.

H. WRAP EACH AXLE MOUNTING BLOCK WITH BARRIER MATERIAL TWICE, AND SECURE WITH TAPE.

I. WRAP MOUNTING BLOCKS TWICE WITH CUSHIONING PRIOR TO INSERTING INTO CRADLES.

J. SIZE AND GLUE CUSHIONING TO THE BASE OF (BLOCKING “C”) CRADLE USING GOOD WATERPROOF ADHESIVE. SEE PAGE 4, FIGURE 3.

K. PLACE PROTECTIVE BARRIER ON TOP OF CUSHIONING GLUED TO BASE OF CRADLE (NOTE J). SEE PAGE 4, FIGURE 3.

L. SEE PAGE 5, FIGURE 4 AND PAGE 7, FIGURE 8 FOR CONTAINER MODIFICATION AND ASSEMBLY.

M. PACKING: THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

N. THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL FOUR SIDES WITH MINIMUM 1 INCH HIGH BLACK LETTERS "REUSABLE CONTAINER, DO NOT DESTROY." SEE PAGE 2, NOTE 8 FOR SPECIAL ORIENTATION MARKING REQUIREMENTS.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 7 Pages Adobe Professional 7.0

XNE

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19207) AXLE ASSEMBLY,

AUTOMOBILE,DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

17. NOTES/DRAWING

ALL DIMENSIONS ARE IN INCHES.

1. FABRICATE BLOCKING “A” AND “B”AS SHOWN ON PAGE 3, FIGURE 1 AND PAGE 4, FIGURE 2. SIZES: SEE BILL OF MATERIAL BLOCKING “A” AND “B”. USE NAILS, ASTM F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. SECURE BLOCKING “A” AND “B” INTO CONTAINER USING CARRIAGE BOLTS (ITEMS 4 AND 5) AS ILLUSTRATED ON PAGE 5, FIGURE 4.

2. FABRICATE BLOCKING “C” AS SHOWN ON PAGE 4, FIGURE 3. SIZES: SEE BILL OF MATERIAL BLOCKING “C”. USE NAILS, ASTM F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS NECESSARY WHEN FASTENING ITEM 1 TO BLOCKING “A” AND “B”, AND ITEM 2 TO 1. SECURE ITEMS 1 AND 2 TO BLOCKING “A” AND ”B” WITH LAG SCREWS MEETING ASTM D6256/ASME STANDARDS, SIZE 3/8” X 6” , 4 EACH REQUIRED PER SIDE. SEE PAGE 5, FIGURE 4 FOR DETAILS.

3. ADD CUSHIONING AND BARRIER LAYER TO CRADLE. SEE PAGE 1, NOTES J AND K.

4. PLACE “12422746-002, AXLE ASSEMBLY, AUTOMOBILE, DRIVING” ONTO BLOCKING “A “, “B” AND “C” AS ILLUSTRATED ON

PAGE 5, FIGURE 4.

5. FABRICATE BLOCKING “D” AND “E” AS SHOWN ON PAGE 5, FIGURE 5. SIZES: SEE BILL OF MATERIAL BLOCKING “D” AND “E”.

USE NAILS, ASTM F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. SECURE ITEM 1B INTO SIDES OF FABRICATED BOARDS, AS ILLUSTRATED ON PAGE 5, FIGURE 5. SECURE WITH WOOD SCREWS, MINIMUM SIZE: #10 X 3”, QUANTITY: 8 EACH.

6. PLACE AND SECURE BLOCKING “D “AND “E” TO BLOCKING “A” AND “B” AS ILLUSTRATED ON PAGE 6, FIGURE 6.

7. FABRICATE BLOCKING “F” AS SHOWN ON PAGE 6, FIGURE 7, SIZES: SEE BILL OF MATERIAL BLOCKING “F”. USE NAILS, ASTM F1667, NUMBER 5D, FASTENING ITEMS: 1- 2. CLINCH NAILS. SECURE BLOCKING “F” TO BLOCKING “D” AND “E” WITH LAG SCREWS MEETING ASTM D6256/ASME STANDARDS, SIZE 3/8” X 3”. QTY: 4 EACH REQUIRED PER SIDE. SEE PAGE 6, FIGURE 7

FOR DETAILS.

8. APPLY SPECIAL ORIENTATION MARKING SKID BASE. SEE PAGE 6, FIGURE 7 FOR LOCATION. MINIMUM SIZE 1 INCH HIGH

BLACK LETTERS “YOKE-THIS SIDE”.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 7 Pages

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19027) AXLE ASSEMBLY, AUTOMOBILE, DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

BLOCKING “A” AND “B”DETAIL:

BLOCKING CONSISTS OF MIRROR IMAGE FABRICATION. SEE PAGE 5

BILL OF MATERIAL BLOCKING “A and “B”

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 8 X 33 1/2

8 ASTM-D6199 SEE BELOW

2 2 X 6 X 6

3 2 X 6 X 13 1/4

4 1/2” DIA x 16”

HARDWARE SET

4 SET CONSISTS OF: 1PC 1/2 X 16” CARRIAGE BOLT, 1PC 1/2

FLAT WASHER, 1PC 1/2 LOCK WASHER, AND 1PC 1/2 NUT

SEE BELOW

5 5/8” DIA X 21”

HARDWARE SET

4 SET CONSISTS OF: 1PC 5/8 X 21” CARRIAGE BOLT, 1PC 5/8

FLAT WASHER, 1PC 5/8 LOCK WASHER, AND 1PC 5/8 NUT

SEE BELOW

FIGURE 1

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 7 Pages

XNE

BLOCKING “A” BLOCKING “B”

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19027) AXLE ASSEMBLY, AUTOMOBILE, DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

BLOCKING “A” AND “B”DETAIL:

BLOCKING “C” DETAIL:

BILL OF MATERIAL BLOCKING “C”

1 2 X 4 X 11 3/4

2 ASTM-D6199 SEE BELOW

2 2 X 4 X 17 2 ASTM-D6199 SEE BELOW

3 1/2 X 7 X 40

2 ANSI/HPVA HP-1 PLYWOOD SEE BELOW

4 2 X 4 X 34 1 ASTM-D6199 SEE BELOW

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 7 Pages

XNE

FIGURE 2

BLOCKING “A” BLOCKING “B”

SEE PAGE 2, NOTE 3

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19027) AXLE ASSEMBLY, AUTOMOBILE,

DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

ASTM D6256, WOOD-CLEATED BOX WITH SKIDDED, LOAD-BEARING BASE, MODIFIED.

1. USE 2” X 8” LUMBER FOR BASE. TRIM 2” X 8” END BOARD (2X) TO 4 ½” WIDTH.

2. USE 4” X 4” FOR END HEADERS.

BLOCKING “D” and “E” DETAIL:

BLOCKING CONSISTS OF MIRROR IMAGE FABRICATION. SEE PAGE 6

BILL OF MATERIAL BLOCKING “D” and “E”

ITEM SIZE QTY DESCRIPTION REFERENCE

1/ 1B 2 X 6 X 26 1/2 8 ASTM-D6199 SEE BELOW

2 1 X 6 X 11 2 ASTM-D6199 SEE BELOW

3 1 X 6 X 7

2 ASTM-D6199 SEE BELOW

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 7 Pages

FIGURE 4

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19027) AXLE ASSEMBLY, AUTOMOBILE, DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

BLOCKING “D” and “E” DETAIL:

BLOCKING “F” DETAIL:

BILL OF MATERIAL BLOCKING “F”

1 1 X 6 X 51

1 ASTM-D6199 SEE BELOW

2 1 X 6 X 37

1 ASTM-D6199 SEE BELOW

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 7 Pages

XNE

BLOCKING ”D”

BLOCKING “E”

FIGURE 6

FIGURE 7

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

12422746-003 (19027) AXLE ASSEMBLY, AUTOMOBILE, DRIVING

2. CAGE

19207

3. SPI NO.

AK16646314

4. NATIONAL STOCK NO.

2520-01-664-6314

5. DATE

12-03-2019

6. REVISION

ASTM D6256, WOOD-CLEATED BOX WITH SKIDDED, LOAD-BEARING BASE - SUPER STRUCTURE MODIFIED.

1. USE 2” X 4” TOP AND SIDE JOISTS.

FIGURE 8

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 7 Pages

XNE

30 1/4

File details come from the government source that posted it. Updated Jul 10, 2020.