Tech Specs_Sectioning Saw (TA).pdf

Technical Specifications Sectioning Saw

DLA Product Test Center, TA Lab

Objective:

To obtain a Sectioning Saw to be used for preparation of test exhibits and proficiency samples for correlation testing. A Sectioning Saw will enable PTC technicians to obtain precise geometric sections of alloy samples for analysis to determine material identification and quality. Currently, the Product Test Center (PTC) does not possess an apparatus that can perform this function.

Procurement of a Sectioning Saw will expand the Product Test Center’s (PTC) capabilities while increasing productivity and streamlining the process. The apparatus will enable lab technicians to perform independent sample preparation with extreme accuracy, repeatability, and efficiency. The old practice of manual sample preparation using techniques with metal blades, mills, grinders, etc. will be greatly diminished, saving untold man hours, while instituting an engineering control for safety. A Sectioning Saw will allow the DLA Product Test Center in continuing its mission in providing high quality, on-time reporting to its customers.

The DLA Product Test Center-TA Lab has listed the requirements for the procurement of a Sectioning Saw. The following specifications are a list of minimum functions and features required by the DLA Product Test Center.

Minimum Requirements:

1. Brand Name Product: Struers Sectioning Saw, model: Labotom-20 or equivalent

a. Capacity Height x Length 95 x 200 mm (3.7" x 10")

Diameter 110 mm (4.7”)

Cutting length 305 mm (12")

b. Cut-off wheel Diameter 350 mm (14")

Arbor diameter 32 mm (1.3”)

c. Cut-off wheel motor Rotational speed 2500 rpm

Height adjustment of cut-off wheel N/A

d. Cutting table Width 340 mm (13.4”)

Depth 313 mm (12.3“)

T-slots T-slot with exchangeable T-slot plates, 10 mm (4 pcs. + 3. pcs.)

Feed speed Manual control

e. Laser Class 2M

f. Software & elect. Controls Touch pad

Display N/A

g. Safety standards See the Declaration of Conformity

h. Operating Env. Surrounding temperature 5 - 40 °C (41 - 104 °F)

Humidity 35 - 85 % RH non-condensing

i. Power supply 1 Voltage/frequency 3 x 200 V (50 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 5.5 kW (7.4 hp)

Power S3 15 % 7.5 kW (10 hp)

Current, nominal load 22.9 A

Current, max. 45.8 A

Ampere rating at max load 21.9 A

j. Power supply 2 Voltage/frequency 3 x 200 - 210 V (60 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 6.6 kW (8.8 hp)

Power S3 15 % 8.5 kW (11.4 hp)

Current, nominal load 27.1 A

Current, max. 54.2 A

Ampere rating at max load 26.1 A

k. Power supply 3 Voltage/frequency 3 x 220 - 230 V (50 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 5.5 kW (7.4 hp)

Power S3 15 % 7.5 kW (10 hp)

Current, nominal load 20.1 A

Current, max. 40.2 A

Ampere rating at max load 19.1 A

l. Power supply 4 Voltage/frequency 3 x 220 - 240 V (60 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 6.6 kW (8.8 hp)

Power S3 15 % 8.5 kW (11.4 hp)

Current, nominal load 22.5 A

Current, max. 45 A

Ampere rating at max load 21.5 A

m. Power supply 5 Voltage/frequency 3 x 380 - 415V (50 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 5.5 kW (7.4 hp)

Power S3 15 % 7.5 kW (10 hp)

Current, nominal load 12 A

Current, max. 24 A

Ampere rating at max load 11 A

n. Power supply 6 Voltage/frequency 3 x 380 - 415V (60 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 6.6 kW (8.8 hp)

Power S3 15 % 8.5 kW (11.4 hp)

Current, nominal load 13.4 A

Current, max. 26.8 A

Ampere rating at max load 12.4 A

o. Power supply 7 Voltage/frequency 3 x 460 - 480 V (60 Hz)

Power inlet 3L + (N) + PE

Power S1 N/A

Power S3 60% 6.6 kW (8.8 hp)

Power S3 15 % 8.5 kW (11.4 hp)

Current, nominal load 12.4 A

Current, max. 24.8 A

Ampere rating at max load 11.4 A

p. Cooling system Option Cooling System 4

q. Exhaust Recommended capacity 150 m3/h (5300 ft3/h) at 0 mm (0") water gauge.

r. Advanced feat. X-table, manual Option

X-stand, manual N/A

Rotary stand N/A

s. Safety Circuit Emergency stop PL c, Category 1

t. Categories/Performance Level Stop category 0

Safety guard PL d, Category 3

Stop category 0

Safety guard lock PL a, Category B

Stop category 0

Unintended start of- PL c, Category 1 recirculation fluid Stop category 0

u. Residual Current Circuit Breaker (RCCB) Type A, 30 mA (or better) is required

v. Noise level A-weighted sound emission- LpA = 72 dB(A) (measured value).

pressure level at workstations Uncertainty K = 4 dB

w. Dim./Weight Width (main body) 73 cm (28.9")

Width (with handle) 89 cm (35.2")

Width (one tunnel) Left: 134 cm (52,8")

Right: 126 cm (49.4")

Width (two tunnels) 170 cm (67")

Depth 94 cm (37.1")

Height (guard closed w/handle) 90 cm (35.6")

Height (guard open) 122 cm (48")

Weight 225 kg (496 lbs)

2. Installation: contractor shall provide complete instructions to uncrate/unpack, install, setup and operate the Sectioning Saw. The contractor shall include any components and/or accessories required to operate the equipment (i.e. component connections, cables, power connections, controller firmware setup, OEM manual, etc.)

3. Certification/verification/calibration: provide instrument certification or verification of instrument performance, to include NIST Traceable ANSI/ NCSL Z540.1 with data certificate for all components and sub-components, as applicable.

4. Training: not required

5. Warranty: warranty period will cover parts, labor, and travel, for one year

6. Cost: cost shall include packing, crating, shipping, delivery, transport fees, etc.

7. Notice of delivery: contractor shall give notice to Edward Francoeur (Edward.Francoeur@dla.mil 215-737-3244) and Jamie Hieber (Jamie.Hieber@dla.mil 215-737-3241) when instrument is to be delivered

8. Delivered to/ Mark for:

Attn: Edward Francoeur DLA Product Test Center 700 Robbins St., Bldg. 5-D Philadelphia, PA 19111

9. Period of performance: 120 days from date of award to include delivery.

10. Invoices: all invoices must be submitted through Wide Area Workflow (WAWF), See DFARS Clause 252.232-7006 Wide Area Workflow Payment Instructions for detailed instructions on how to submit invoices

11. DoDAAC: SL0701 (TA Lab)