Attach_3_-_Maintenance_Task_List.pdf

ATTACHMENT 3

MAINTENANCE TASK LIST #1

TYPE EQUIPMENT: TRUCK TRACTOR, SCISSOR LIFT, DIESEL

POWERED, TRACTOR WHEEL 50 + DBHP AND 4WD KUBOTA

SCOOTER-DIESEL

TASK FREQUENCY NOTES SEMI-ANNUAL ANNUAL

1. Lube all points X X 1

2. Cooling System/

Antifreeze/Radiator X X 2

3. Wheel Bearings X X 3

4. Engine Oil & Filter X X 4

5. Air Intake System X X 5

6. Hydraulic System X X 6

7. Engine N/A X 7

8. Transmission & Gear

Boxes X X 8

9. Steering System X X 9

10. Exhaust System X X 10

11. Safety Inspection X X 11

Notes:

1. Lubricates all grease fittings.

2. Check for freeze protection to at least 10 degrees F. Check for leaks in cooling system hoses, radiator; Check cap for proper seal; top-off; change if contaminated; blow out fans w/compressed air. Mark unit for current year check.

3. Clean, impact and re-pack annually; replace seals/gaskets if required.

4. Change oil and filter annually; check semi-annually and add if required.

5. Change/clean filter element annually; check for defective parts; check semi-annually.

6. Check level and top-off; check hoses; and fittings for leaks; check pump motor and related components for proper operation; check lift, tilt, and side shift cylinders for leaks, damage and proper operation.

7. Check engine for damage, proper operation and adjust as required. Full tune-up to be accomplished on remedial maintenance.

8. Check levels and top off semi-annually; change filter(s) and oil; inspect for damage annually.

9. Check for excessive backlash; check for leaks or damaged power steering unit;

lubricate steering box, grease fittings and all moving parts w/out grease fittings as required; check tires for excess wear and correct air pressure.

10. Check annually exhausts manifold, pipes, muffler, and hangars/clamps for leaks or damage.

11. Inspection of all safety related components, to include as a minimum, front and rear lights, brakes, brake pedals, tires, horn, back-up alarm, overhead guard and fire extinguisher. Check platform/ladder, deck and handrail.

MAINTENANCE TASK LIST #2

TYPE EQUIPMENT: SWEEPER, WAREHOUSE, ELECTRIC POWERED,

RIDING

1. Lubrication X X 1

2. Electric Motor X X 2

3. Tires & Wheel Bearings X X 3

4. Battery X X 4

5. Brakes X X 5

6. Lights & Lenses X X 6

7. Safety Inspection X X 6

8. Adjust Belts, Brooms X X 7

9. Operational Inspection X X 8

10. Clean Inside and Out X X 9

Notes:

1. Lubricate, add grease, per manufacturer specifications.

2. Check wire connections for damage: Clean residue from motor.

3. Inspect for damage & proper inflation: Inspect, clean & repack wheel bearings.

4. Check connections for damage, top-off electrolyte level & remove acid residue semi-annually and annually. Check specific gravity annually.

5. Check for proper operation, damage or defects.

6. Check all components which are safety related; inspect all lights and lenses for proper operation and damage.

7. Adjust all belts and brooms for proper operation; operational run to assure equipment is functioning properly.

8. Operate and assure all equipment systems are functioning properly.

9. Clean engine and compartments with compressed air.

MAINTENANCE TASK LIST # 3

TYPE EQUIPMENT: PORTABLE, GASOLINE, GENERATORS,

WELDER

1. Battery X X 1

2. Fuel Tank/Lines X X 2

3. Carburetor X X 3

4. Gauges X X 4

Notes:

1. Dust exterior/interior. Inspect and repair/replace cables, connector’s straps for corrosion and leaks. Check conductivity and resistance and voltage.

2. Check for cracks in the fuel tank and fuel lines.

3. Clean and adjust carburetor

4. Inspect and test gauges.

MAINTENANCE TASK LIST #4

TYPE EQUIPMENT: Battery Chargers 24-48 Volts

1. Battery Chargers

X

Notes:

1. Dust interior & exterior. Inspect cables, connectors, straps and jumpers. Check conductivity and resistance voltage.

MAINTENANCE TASK LIST #5

TYPE EQUIPMENT: Forklift, Gas & Propane (ALL)

1. Lube Chassis X X 1

2. Antifreeze X X 2

3. Wheel Bearings X X 3

4. Engine Oil and Filter X 4

5. Fuel Filter X 4

6. Hydraulic System & Filter X 4

7. Air Cleaner X 4

8. Gear Boxes X X 5

9. Lights & Lenses X X 6

10. Brakes X X 6

11. Transmission X X 2

12. Safety Inspection X X 6

13. Operational Check X X 6

14. Battery X X 5

15. Tires X X 7

16. Mast and Carriage X X 8

1. Lube all points.

2. Top off; change if contaminated.

3. Repack, inspect.

4. Change oil, fuel, hydraulic system filters and clean/change air filters; check hydraulic oil system lines/hoses and reservoirs, and top-off.

5. Check levels; add as required; remove excess acid residue buildup, and clean battery surface; check brake lines, connections for leaks and change fluid if contaminated; check brake wear; replace seals/gaskets as required.

6. Inspect all safety related components; check lights/lenses; perform operational run for proper operation of all systems.

7. Check pressure and wear on pneumatic rubber tires (PRT); check for excessive wear and damage to solid rubber tires (SRT).

8. Check linkage for damage; adjust to manufacturer's specifications.

MAINTENANCE TASK LIST #6

TYPE EQUIPMENT: FORKLIFT, ELECTRIC-(ALL), PALLET JACK

1. Lube Chassis X

2. Wheel Bearings X 1

3. Check Motor Brushes (Drive) X X

4. Check Contact Points X X 2

5. Hydraulic System & Filter X X 3

6. Electric Motor X X 2

7. Lights & Lenses X X 4

8. Brakes X X 5

9. Safety Inspection X X 4

10. Load Test X 4

11. Operational Check X X 6

12. Battery X X 7

13. Lift Chains X X 4 & 6

1. Inspect and repack; replace seals/gaskets.

2. Inspect for burned, pitted or damage; Replace if defective. Clean and check electric motor.

3. Inspect lines/hoses for damage or leaks; Clean/Replace filter annually; Change hydraulic oil if contaminated; Top off reservoir.

4. Load test in accordance with DFR 29, part 1910.

5. Check for wear; Check for proper operation; Inspect for damaged, worn or broken parts; replace necessary seals and gaskets.

6. Inspect all safety related components & repair damaged; Check & repair lights/lenses; Check brakes and brake pedal; check emergency brake; check fire extinguisher, perform operational run for proper operation of all systems. All repairs required by virtue of a safety inspection, shall be accomplished under Remedial Maintenance.

7. Top off electrolyte levels; Check cables/connectors for damage; clean off exterior of batteries and remove all acid build-up.

MAINTENANCE TASK LIST #7

TYPE EQUIPMENT: Golf Cart, Scooter, 3-4 Wheeled (Gas & Electric)

1. Lubrication X 1

2. Electric Motor X 2

3. Tires & Wheel Bearings X 3

4. Battery X 4

5. Brakes X 5

6. Safety Check X 6 & 7

7. Clean Inside and Out X 8

1. Lube all points, per manufacturer specifications.

2. Check wire connections for damage: Clean residual from motor.

3. Inspect for damage and proper inflation; Inspect, clean and repack wheel bearings.

4. Check connections for damage, Top-off electrolyte level and remove acid residue.

Buildup annually and semi-annually. Check specific gravity annually.

5. Check for proper operation and damage or defects.

6. Inspect all safety related components for proper operation and damage.

7. Operate and assure that all equipment systems are functioning properly.

8. Clean engine & engine compartment with compressed air.

MAINTENANCE TASK LIST #8

TYPE EQUIPMENT: Container Handler, 50K (Equip. Code 9940)

TASK FREQUENCY

NOTES SEMI -

ANNUAL ANNUAL

1. Lube Chassis X X 1

2. Lube Rollers X X 1

3. Lube all Grease Fittings X X 1

4. Replace Hydraulic Filters X 3

5. Clean Lube Slides/Glides X X 6

6. Change Oil & Filter X X 3

7. Replace Fuel Filter/Water

Separator X X 3

8. Check Water Level X X 2

9. Change Trans Oil X 3

10. Air Cleaner X X 3

11. Safety Inspection X X 5

12. Battery, Clean, & Service X X 4

13. Complete 100hr Service X 7

14. Complete 250hr Service X 7

15. Antifreeze X X 2

16. Parking and Brake System X X 4

1. Lube all points.

2. Top off; change if contaminated; check acidity and freeze point.

3. Change oil, fuel, trans, hydraulic system filters and clean/change air filters; check hydraulic oil system lines/hoses and reservoirs, and top-off.

4. Check levels; add as required; remove excess acid residue buildup, and clean battery surface; check brake lines, connections for leaks and change fluid if contaminated; check brake wear; replace seals/gaskets as required.

5. Inspect all safety related components; check lights/lenses; check fluid levels;

perform operational run for proper operation of all systems.

6. Clean and check for damage per manufacturer's specifications.

7. Per Original Equipment Manufacturers Manual.

MAINTENANCE TASK LIST #9

TYPE EQUIPMENT: ERSKINE SNOW BLOWER MODEL 960FM (4144)

TASK FREQUENCY NOTES

SEMI-ANNUAL ANNUAL

1. Lubrication X X 1

2. Auger Drive Gearbox X X 2

3. PTO Drive Transfer Oil X X 2

4. Auger Drive Chain X X 3

5. Discharge Chute X X 4

6. Transfer Case Roller Chain X X 5

7. Shear Bolts X X 6

8. Operational Inspection X X 7

1. Lubricate, add grease, per manufacturer specifications.

2. Check oil level. If necessary add oil using SAE 80W-90 gear oil.

3. Check for proper chain tension and adjust per manufacturer specifications.

4. Check discharge chute rotator cable. Adjust per manufacturer specifications.

5. Check transfer case roller chain. Adjust per manufacturer specifications.

6. Inspect shear bolts in auger drive and PTO driveshaft shear coupler.

7. Operate and assure all equipment systems are functioning properly.

MAINTENANCE TASK LIST #10

TYPE EQUIPMENT: Trailer, Semi 20ft ISO

1. Lube Chassis X 2

2. Check Tire Pressure X 3

3. Pack Wheel Bearings X 5

4. Brakes-Clean, Check & Adjust X 4

5. Safety Inspection X 1

1. Inspect all safety related components to include as a minimum, rear lights, brakes tires, reflectors and air brake system for damage and proper operation

2. Lubricate all points per manufacturer’s recommendations.

3. Do not mix Radial with Bias ply tires on same vehicle. Check the pressure when tires are cold. Check for unusual wear; If required, rotate and match according to tread design and degree of wear.

4. Inspect airlines, reservoir and fittings for damage or leaks; Drain accumulated Condensate from air reservoir; Inspect all valves, air chambers, fittings and Connecting lines for damage and defects. Check and adjust last adjusters

5. Inspect, Repack, clean and adjust as necessary.

MAINTENANCE TASK LIST #11

TYPE EQUIPMENT: Tilt Table

1. Lubrication X 1

2. Electric Motor X 2

3. Tires & Wheel Bearings X 3

4. Battery X 4

5. Brakes X 5

6. Safety Check X 6 & 7

1. Lube all points, per manufacturer specifications.

2. Check wire connections for damage: Clean residual from motor.

3. Inspect for damage and proper inflation; Inspect, clean and repack wheel bearings.

4. Check connections for damage, Top-off electrolyte level and remove acid residue.

Buildup annually and semi-annually. Check specific gravity annually.

5. Check for proper operation and damage or defects.

6. Inspect all safety related components for proper operation and damage.

7. Operate and assure that all equipment systems are functioning properly.