Attachment_4__-_Maintenance_Task_Lists.docx

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MHE PREVENTIVE AND REMEDIAL MAINTENANCE
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SP330013Q0075
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ATTACHMENT 4 MAINTENANCE TASK LIST

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MAINTENANCE TASK LIST # 1

TYPE EQUIPMENT: Scooter, 3-4 Wheel Gas & Electric & Segways

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL

1. Lubrication

X
1

2. Electric Motor

X
2

3. Tires & Wheel Bearings

X
3

4. Battery

X
4

5. Brakes

X
5

6. Safety Check

X
6

7. Clean Inside and Out

X
8

Notes:

1. Lube all points, per manufacturer specifications.

2. Check wire connections for damage: Clean residue from motor.

3. Inspect for damage & proper inflation: Inspect, clean & repack wheel bearings.

4. Check connections for damage, top-off electrolyte level & remove acid residue. Build-up semi-annually and annually. Check specific gravity annually.

5. Check for proper operation, damage or defects.

6. Inspect all safety related components for proper operation and damage.

7. Operate and assure all equipment systems are functioning properly.

8. Clean engine and compartments with compressed air.

Attachment 4

MAINTENANCE TASK LIST # 2

TYPE EQUIPMENT: Forklift, Electric (ALL)

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lubricate Chassis
X

2. Wheel Bearings

X
1
3. Check Motor Brushes
X
X
4. Check Contact Points
X
X
2
5. Hydraulic system & filter
X
X
3
6. Electric motor
X
X
2
7. Light and Lenses
X
X
4
8. Brakes
X
X
5
9. Safety Inspection
X
X
4

10. Load Test

X
4
11. Operational check
X
X
6
12. Battery
X
X
7
13. Lift Chains
X
X
4 & 6

1. Inspect and repack; replace necessary seals/gaskets

2. Inspect for burned, pitted or damage; Replace if defective. Clean and check Electric motor.

3. Inspect lines/hoses for damage or leaks; Clean/Replace filter annually; Change hydraulic oil if contaminated; Top off reservoir.

4. Load test in accordance with CFR 29, part 1910.

5. Check for wear; Check for proper operation; Inspect for damaged, worn or broken parts; replace necessary seals and gaskets

6. Inspect all safety related components; Check lights/lenses; Check brakes and brake pedal; check emergency brake; check fire extinguisher; perform operational run for proper operation of all systems. All repairs required by virtue of a safety inspection, shall be accomplished under Remedial maintenance

7. Top off electrolyte levels; Check cables/connectors for damage; Clean off exterior of Batteries and remove all acid build-up.

MAINTENANCE TASK LIST # 3

TYPE EQUIPMENT: Stock Selectors, Waves, Turret Truck, Electric and Wire-Guided 2,000-6,000 lbs CAP

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lubricate all points
X
2. Wheel bearings
X
X
2

3. Hydraulic oil filters

X
6
4. All fluids
X
X
3
5. Motor Drive
X
X
1
6. Battery, clean & service
X
X
8
7. Hoist & carriage chains
X
X
4
8. Safety Inspection
X
X
5

9. Load Certification

X
7

1. Check

2. Inspect, re-pack, clean and adjust as necessary. Replacement of wheel bearings shall be accomplished under remedial maintenance, as agreed to by the COR.

3. Check fluid levels in gear boxes, hydraulics, transmissions, differential and brakes.

Top off semi-annually; change annually

4. Lubricate, inspect, check tension.

5. Inspect all safety components to include front and rear lights, brakes, brake pedals, tires horn, back-up alarm, overhead guard and fire extinguisher. All repairs required as a result of Safety Inspection shall be accomplished under Remedial Maintenance, with the approval of the COR.

6. Replaceable filters checked semi-annually, change annually; Reusable screen filters clean semi-annually and annually.

7. In accordance with Code of Federal Regulation (CFR) 29, Part 1910; stencil Capacity when required.

8. Inspect, maintain; check/fill battery water level; inspect cables and connections for damage.

MAINTENANCE TASK LIST # 4

TYPE EQUIPMENT: Forklift, Gasoline & Propane (ALL)

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lubricate Chassis
X
X
1
2. Antifreeze
X
X
2
3. Wheel Bearings
X
X
3

4. Engine Oil and Filter

X
4

5. Fuel Filter

X
4

6. Hydraulic system and filter

X
4

7. Air Cleaner

X
4
8. Gear Boxes
X
X
5
9. Lights and Lenses
X
X
6
10. Brakes
X
X
6
11. Transmission
X
X
2
12. Safety Inspection
X
X
6
13. Operational Check
X
X
6
14. Battery
X
X
5
15. Tires
X
X
7
16. Mast and Carriage
X
X
8

1. Lube all points

2. Top off; change if contaminated

3. Repack, inspect

4. Change oil, fuel, hydraulic system filters and clean/change air filters; check hydraulic oil system lines/hoses and reservoirs, and top-off.

5. Check levels; add as required; remove excess acid residue buildup, and clean battery surface; check brake lines, connections for leaks and change fluid if contaminated; check brake wear; replace seals/gaskets as required.

6. Inspect all safety related components; check lights/lenses; perform operational run for proper operation of all systems.

7. Check pressure and wear on pneumatic rubber tires (PRT); check for excessive wear and damage to solid rubber tires (SRT).

8. Check linkage for damage; adjust to manufacturer's specifications.

MAINTENANCE TASK LIST # 5

TYPE EQUIPMENT: Trailer, Warehouse, Flatbed, Unpowered & 7k Retriever Trailer and Ground Trailers

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL

1. Lube Chassis

X
2

2. Check Tire Pressure

X
3

3. Pack Wheel Bearings

X
5

4. Safety Inspection

X
1

1. Inspect all safety related components to include as a minimum, rear lights, brakes tires, reflectors and air brake system for damage and proper operation

2. Lubricate all points per manufacturer’s recommendations.

3. Do not mix Radial with Bias ply tires on same vehicle. Check the pressure when tires are cold. Check for unusual wear; If required, rotate and match according to tread design and degree of wear.

4. Inspect airlines, reservoir and fittings for damage or leaks; Drain accumulated condensate from air reservoir; Inspect all valves, air chambers, fittings and connecting lines for damage and defects. Check and Adjust last adjusters

5. Inspect, Repack, clean and adjust as necessary.

MAINTENANCE TASK LIST # 6

TYPE EQUIPMENT: Pallet Jack, Electric 4,000-5,000 LBS Walk or Ride

TASK
FREQUENCY
NOTES
SEMI-ANNUAL
ANNUAL
1. Lubrication
X
X
1
2. Safety Inspection
X
X
2
3. Operation Check
X
X
3
4. Battery
X
X
4

1. Lubricate parts according to manufacturer’s specifications.

2. Check all safety related components for damage.

3. Run operational check to assure that equipment operates properly.

4. Clean, check electrolyte and charge annually. Clean battery semi-annually; Remove excess acid residue from cables; check cables and connections.

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