SOW Attachment 1 - BOM - Final.xlsx

XLSX spreadsheet 14 KB Posted

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Shape Stable Nose Tip (SSNT) Accelerated Process Manufacturability
Solicitation number
N00030-26-RFPREQ-SP28-0030
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This is a Bill of Materials (BOM) attachment outlining specialized manufacturing equipment required for Shape Stable Nose Tip (SSNT) production capacity expansion supporting the Navy's Mk7, Mk4B, and Mk21A strategic programs. The BOM specifies 23 equipment line items (E1-E23) to be procured and installed during the Base Year 2028 through Option Year 2033, with quantities ranging from single units to five units per item. Primary process equipment includes impregnation vacuum vessels (2 units), a carbonizer, four graphitzer furnaces, a vacuum pump, a carbonizer incinerator, and a High Pressure Carbonization (PIC) furnace for preform densification. Supporting quality and measurement systems include density/porosity testing equipment, digital X-Ray inspection, and a Coordinate Measuring Machine (CMM) for dimensional certification of manufactured parts.

The BOM also specifies ancillary machinery including five mini mills, four automatic surface grinders, two vertical bandsaws, three standard surface grinders, three mills, and dust collection equipment. Specialized fabrication equipment includes a stretch break machine for fiber tow production, three Z-Finishing stations for z-sewing operations, and a large automatic tracking saw for preform sectioning. Equipment Life Extension (E21) includes new argon pressure systems, emergency generator, power panels for graphitizers, PIC water jackets, backwinder modernization, and PIC furnace refurbishment. Preform sectioning tooling and industrialization improvements are specified under E22. The phased procurement timeline reflects deliveries across the Base Year and multiple option periods, supporting sustained SSNT manufacturing operations.

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Attachment 2 - TABLE A format.docx DOCX document
Attachment 1 - FY27 SSNT SOW - Final.docx DOCX document

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Base Year 2028

Item IdentifierEquipment NameQuantityEquipment DescriptionPart Number/ModelBase 2027Opt1 2028Opt2 2029203120322033
E1Impregnation Vacuum Vessel2The impregnation vacuum vessel is used to impregnate the woven preform with the required liquid material. Comprised of two heated vacuum vessels that are electronically controlled.11
E2Carbonizer1The carbonizer (carbonization furnace) is used as part of the preform densification process.1
E3Graphitzer Furnace4The graphitzer furnace is used to perform heat treatment on the carbon fiber composite material as part of the densification procress.22
E4Vacuum Pump1The vacuum pump ispart of the impregnation vessel system.1
E5Carb Incinerator1The Carbonizer Incinerator is a combustion device used for effluent disposal from the carbonization process.1
E6Reserved0Reserved
E7Density and Porosity Testing1The density and porosity system is comprised of vacuum vessels and pump. This is used to measure bulk density of preforms.1
E8Digital X-Ray1X-Ray machine is used to inspect preforms for any material degradations and ensure part quality.1
E9Mini Mill5Ancillary equipment5
E10Automatic Surface Grinder4Ancillary equipment4
E11Vertical Bandsaw2Ancillary equipment2
E12Surface Grinder3Ancillary equipment3
E13Mill3Ancillary equipment3
E14Dust Collection1Ancillary equipment1
E15Coordindate Measuring Machine (CMM)1The coordinate measuring machine (CMM) is a measurement system designed for precise verification and documentation of manufactured parts and assemblies. Needed for dimensional certification and machining of Shape Stable Nosetips (SSNT).1
E16Stretch Break1The stretch break machine is a custom piece of equipment designed to create unique fiber tows required to produce SSNTs.1
E17High Pressure Carbonization Process (PIC)1The High Pressure Carbonization Process (PIC) is used as a part of the preform densification process.1
E18Reserved0Reserved
E19Reserved0Reserved
E20Z-Finishing Machine3The Z-Finishing station is required during preform fabrication to assist in the z-sewing processing step.3
E21Equipment Life Extension1New Argon Pressure System (Hydropak pumps up the Argon Pressure to the PIC vessels; increase supply pressure). Emergency Generator for processing cooling water, production equipment, and tools for controls and monitoring. New power panel for graphitizers. New PIC water jackets. Modernize backwinders (used to backwind fiber after stretch break). Refurbishment of PIC furnaces.1
E22Preform Sectioning1Preform sectioning is a critical step for preform production, Industrializing the process and obtaining new and increased tooling will improve efficiency and productivity, preventing potential issues with capacity as production increases.1
E23Large Automatic Tracking Saw1The automatic tracking saw is used to section preforms into smaller pieces.1

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