Solicitation - SPMYM126Q4145.pdf

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SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL PRODUCTS AND COMMERCIAL SERVICES

1. REQUISITION NUMBER PAGE 1 OF

2. CONTRACT NUMBER 3. AWARD/EFFECTIVE

DATE

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INFORMATION CALL:

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8. OFFER DUE DATE/

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18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a UNLESS BLOCK

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25. ACCOUNTING AND APPROPRIATION DATA 26. TOTAL AWARD AMOUNT (For Government Use Only)

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DATED . . YOUR OFFER ON SOLICITATION

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AUTHORIZED FOR LOCAL REPRODUCTION

PREVIOUS EDITION IS NOT USABLE

STANDARD FORM 1449 (REV. 11/2021)

Prescribed by GSA - FAR (48 CFR) 53.212

10. THIS ACQUISITION IS UNRESTRICTED OR

NORTH AMERICAN

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AND 52.212-5 ARE ATTACHED. ADDENDA

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8(A)

ECONOMICALLY

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SERVICE-DISABLED

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HUBZONE SMALL

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NOTE: OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, AND 30.

Solicitation/Contract Form Continuation

N4215860990152 DMG MORI NLX 2500_70

SPMYM126Q4145

Continuation of Supplies or Services and Prices/Costs

Additional Information/Notes

Item Supplies/Service Quantity Unit Unit Price Amount

NLX 2500|700 CNC HORIZONTAL TURNING CENTER (HTC)

SERIAL NUMBER NL257270225

-INCLUDES BREAKDOWN LIST OF MACHINE AND OPTIONS

SPECIFICATIONS

STATEMENT OF SPECIFICATION IS ATTACHED.

Manufacturer's Name: DMG MORI FEDERAL SERVICES, INC.

Manufacturer's CAGE: 96XT6 Pricing Arrangement: Firm Fixed Price

1 Each

Additional Descriptive Data:

Machine and Options Specifications of NLX 2500 | 700 -- S/N: NL257270225

Basic Machine Part No. QTY NLX 2500 | 700 <Premium Design> - SY Spec. J-A02465 1

Control Mitsubishi_M730UM with CELOS J-063547 1

CELOS - ERGOline Touch J-003261 1

Spindle (Left Spindle) High-output Spindle 26/26/22 kW, J-063525 1 4,000min-1

(Right Spindle) Standard Spindle 11/7.5 kW, 6,000min-1 J-063542 1

Chuck for Left spindle (Main spindle) (Left Spindle) KITAGAWA 10in. Hollow Chuck BR10A821 J-063540 1 (Through-spindle hole diameter: 81 mm) (SK-OP)

(Left Spindle) KITAGAWA Hollow Cylinder set for J-063526 1 KITAGAWA 10in. Hollow Chuck BR10A821 / BR10-21A (Bar work capacity dia. 80 mm (3.14 inch)) (without chuck body)

Chuck for Right spindle (Counter spindle) (Right Spindle) KITAGAWA 6in. Hollow Chuck J-063544 1 BR06A521E (Through-spindle hole diameter: 53 mm)

(Right Spindle) HOWA Solid Cylinder set for KITAGAWA J-063545 1 6in. Hollow Chuck BR06A521E (without chuck body)

Options for Turret Turret: Y-axis J-063528 1

Rotary tool spindle 40/ 14 Nm, 10,000 min-1 J-020756 1

12-station bolt-tightened turret (standard specification) (Y, J-016106 1

SY, SMC)

Overhang of O.D. cutting rotary tool: 100 mm (limited J-063529 1 Y-axis travel)

Tailstock Right Spindle tailstock specifications (SK-OP) J-063546 1

Coolant supply / Chip removal

Usable Coolant Type: Water-Soluble Coolant J-G00428 1 Interface for Chip conveyor (right discharge) J-063531 1 High-pressure coolant system (800/ 1,100 W) J-063532 1 Interface for Super-high-pressure coolant system (7.0 J-063541 1 MPa, Variable Pressure Steps, ChipBLASTER) Without Coolant chiller J-014458 1 Interface for Mist collector (duct only, dia. 150 mm) J-063533 1

Measuring / Monitoring Manual in-machine tool presetter (Swing type) (STD) J-017110 1 Manual in-machine tool presetter (removable type) (Right J-017114 1 Spindle)

Automation Signal lamp 4 colors (Red, yellow, green, blue) J-063534 1

Standard workpiece unloader (built-in type) J-020288 1

Right Spindle workpiece ejector (SK-OP) J-020210 1

Interface for EtherNet/IP (SK-OP) J-063536 1

Interface for Bar feeder (EtherNet/IP Interface) with J-063537 1 terminal block for power supply, TYPE5

Voltage of Bar feeder Interface: 220 V J-056320 1

General Options Voltage of Customer Factory 220 V J-G00951 1

Frequency 60 Hz J-G00961 1

Setting Unit inch J-004472 1

Technology Cycle Alternating speed J-063538 1

Options for Control Addition of optional block skip (soft key type 2-9) J-063539 1

X-Axis Direction JIS / ISO Standard J-G00618 1

Screen Text Language Screen display English J-000080 1

Options for MAPPS / SIEMENS / CELOS Control* IoTconnector (SK-OP) J-011731 1

NETservice (SK-OP) J-011732 1

Machine Data Connector (MDC) (SK-OP) J-011734 1

Packing / Transport / Installation Additional Dispatch Cost (FCA New Jersey) J-004015 1

Special constructions services EG1 Engineering: Up to 4 Days of Basic Machine, SK001 1 Operator, and Control Training only for up to 4 Trainees during the same session

Logistics: JK Hackl Machine Freight Out from Norfolk Port SK002 1 to Customer Dock (FTL)

DMQP: WTO PN#420125011-60, OD drill/milling unit, SK003 1 offset - for ER collets DIN 6499B - QuickFlex(r) (2-4 wk lead time)

DMQP: WTO PN#QF25-DNI-MS60A-090-I-S-A, Face SK004 1 drill/milling unit - for ER collets DIN 6499B - QuickFlex(r) (2-4 wk lead time)

DMQP: WTO PN#0067725001, One-hand wrench set SK005 1 ER-25QF (2-4 wk lead time)

DMQP: WTO Shipping SK006 1

Logistics: US Flag Vessel SK007 1

DMQP: Royal PN#30127, Filtermist -FX-900 PLENUM SK008 1

KIT W/ LOW VOLTAGE STARTER

DMQP: Royal PN#30476, CIRCUIT BREAKER, MINI, SK009 1

FX900/FX1200

DMQP: Royal PN#46170, QG-80 A2-8 ACCU-LENGTH SK010 1

COLLET CHUCK, COMPACT

DMQP: Royal PN#65123, QG-80 A2-5 COMBO COLLET SK011 1

CHUCK, COMPACT

DMQP: Royal PN#44099, QG-80 MANUAL COLLET SK012 1

INSTALLATION TOOL

DMQP: Royal PN#44427, QG-80 1" ROUND SMOOTH SK013 1

COLLET (QTY 2)

DMQP: Royal Shipping SK014 1

DMQP: LNS Turbo PN#57519062, Hinge Belt Conveyor SK015 1 42" Discharge Hgt RH Side, Front Louvered Belt

DMQP: LNS Turbo Shipping SK016 1

DMQP: LNS Chipblaster PN#S-30-T, Fixed Rate Systems SK017 1 8 gpm / 1000 psi, 11.4 kVa

DMQP: LNS Chipblaster Shipping SK018 1

SV2: LNS Chipblaster Installation by Local DMG SK019 1 MORI Service

USOP: PN#US01J-A01439198, Coolant gun SK020 1 (SK-OP) (Option ID #J-003220)

USOP: PN#US01J-A014391507, Oil Skimmer SK021 1 (Belt type) (SK-OP), Option ID#J-008275

USOP: PN#US12SOFTWARE170, 3D Data SK022 1 Model (Skin model), Option ID#J-004965

USOP: PN#US02J-A0143958, Gear Hobbing, SK023 1 Option ID#J-007827 USOP: PN#US02J-A0143977, Keyway broaching SK024 1 (Mitsubishi) (SK-OP), Option ID#J-012930

USOP: PN#US02J-A0143944, Variable speed SK026 1 thread cutting, Option ID#J-009261

USOP: PN#US02J-A0143947, Thread re-cutting, SK027 1 Option ID#J-009266

USOP: PN#US02J-A0143917, Text Engraving SK028 1 Function (SK-OP), Option ID#J-007793

USOP: PN#US01J-A014391804, In-machine SK029 1 workpiece measuring system (Left Spindle) touch sensor (RENISHAW) OMP40M(2nd) (Included another stylus) (SK-OP), Option ID#J-051811

DMFS Price Federal Compliance (Government Price Services) SK031 1

DMFS FFP Costing (Government Price Services) SK032 1

Power Skiving Power Skiving options (Field install) SK033 1

WTO tool holder Power Skiving Unit SK034 1

Additional DMQP Items DMQP: LNS PN#57519062, Hinge Belt Conveyor SK035 1 42" Discharge Hgt RH Side, Front Louvered Belt

DMQP: LNS Shipping SK036 1

Sales company services SV1: Standard Machine Installation Z-COST01 1

DMG MORI Connect (2-year subscription) Z-COST06 1

EG1: Standard Machine Training Z-COST07 1

Continuation of Description

Each package sent to the Norfolk Naval Shipyard must include a label identifying the items within the package. This label should have the document number(s), and contract number located in the contact information section of the contract. Failure to attach this information MAY result in non-payment as the item(s) will have to be received, processed, and delivered to its designated location to confirm receipt of the material before invoices are processed.

STATEMENT OF SPECIFICATION FOR CNC HORIZONTAL TURNING CENTER

1. : SCOPE

1.1. :Scope This purchase description describes the minimum for the procurement for one (1) CNC, Y-axis Horizontal Turning Center (HTC) with live tooling and sub-spindle. The machine shall include all equipment, accessories, attachments, delivery, installation services and training described herein.

2. : Requirements

2.1. :Design The item offered shall be new and a current commercially available model. The machine shall include all components parts and features necessary to meet the performance requirements specified herein. All parts subject to wear, breakage or distortion shall be accessible for adjustment, replacement and repair.

2.1.1. Control: All electrical, mechanical, hydraulic and pneumatic operating controls shall be located convenient to operator workstation.

2.1.2. Safety and Health Requirements: All machine parts, components, mechanism and assemblies furnished on the machine whether or not specifically required herein shall comply with all of the requirements of OSHA 29 CFR 1910.

2.1.2.1. Safety Guarding: Covers, guards or other safety devices shall be provided per ANSI B11.22. Safety devices shall not interfere with the operation of the machine. The safety device shall prevent unintentional contact with the guarded part and shall be removable to facilitate inspection, maintenance and repair of the parts.

2.1.3. Lubrication: Means shall be provided to ensure adequate lubrication for all moving parts. Recirculating lubrication systems shall include a filter that is cleanable or replaceable. Each lubricant reservoir shall have at least a 24-hour capacity. Means shall be provided to indicate a low oil condition. Shall a low oil condition occur; the machine shall enter in emergency stop condition upon completion of the current operation. All oil holes, grease fittings and filler caps shall be accessible.

2.1.4. Interchangeability: All parts subject to replacement shall be manufactured to definite dimensions and tolerances.

Replacement parts except for hand-fitted parts, such as ways, shall be interchangeable without requiring modification. Replacement parts are those that are subject to wear or failure such as gears, bearings shafts feed screws drive belts pumps and seals. Electrical replacements shall include but not limited to motors, relays, fuses, switches magnetics pushbutton light bulbs braking mechanisms and solid-state devices. Tooling and accessories normally supplied as standard item shall also be considered replacement parts.

Foreign sourced replacement parts shall be interchangeable with domestically supplied components or be readily available from a domestic source.

2.1.5. Power Requirement: Machine shall be built to NFPA 79 to accept 440 VAC, 3 phase, 60 Hz or quote package should include appropriate transformer to machine operation voltage.

2.2. :Construction The lathe shall be constructed of parts, which are new without defects, and free of repairs. The structure shall withstand all forces encountered during operation of the machine to its maximum, rating and capacity without permanent distortion. Controlled thermal displacement: Coolant circulation in machine body

2.2.1. Castings And Forgings: All castings and forgings shall be free of defects, scale, and mismatching. No processes such as welding, peening, plugging, or filling with solder or paste shall be used for reclaiming any defective part. Such processes may be used only for enhancing surface finish and appearance.

2.2.2. Components: The machine shall consist of not less than the following features:

2.2.3. Base: The base of the machine shall be constructed of material and designed in a fashion suitable to the application. The base shall be a casting not a weldment Means shall be provided for easy access to components and reservoirs located in the base for cleaning repair and replacement. Means shall be provided for leveling and securing the base to the foundation.

2.2.4. Slideways are used for all axes

2.2.5. Ways: The ways shall be hardened and ground boxed ways or heavy-duty linear guides.

2.2.6. Main Spindle: See Table I to include air purge

2.2.7. Sub-Spindle: See Table I

2.2.8. Axes: The lathe shall have C, X, Y, and Z-axes. All linear axes shall be actuated through a closed loop, high gain electrical servo mechanism driving recirculating ball screws and nuts. Infinitely variable feed drives shall be provided for all axes. The axes shall be capable of simultaneous controlled motion.

2.2.9. Linear Axis Feed Drive: All linear machine slides shall be provided with position and velocity feedback devices forming a closed loop system.

a. These shall conform to the NEMA MG-7 standard.

b. The longitudinal and traverse motion shall be accomplished under numerical control

c. The feed drive mechanism shall consist of infinitely variable AC servo motors coupled to precision, pre-loaded, hardened and ground, anti-backlash type, ball screw and nut assemblies.

d. Axes shall be machined to a precise fit to their respective ways

e. The ways shall be antifriction type and shall be provided with adjustable gibs, guides or bearings to maintain and adjust alignment of the table to the ways and to prevent causing excessive loading of the feed drive motor.

f. Antifriction, recirculating ball type liner ways are not acceptable. High Rigidity Roller Type Linear Guideway's are acceptable.

g. The servo systems provided shall control the slides in precise increments of feed and positioning with quick response from programmed commands from the numerical control.

h. Slide movements shall be controlled simultaneously and independently as programmed for various machining process.

i. Friction in the preloaded ball screw and nut assemblies shall not excessively load the feed motors under normal cutting operations for which the machine is design.

j. A positive means of lubrication shall be provided for the ball screw and nut assemblies.

k. Ball-screws and nuts shall be shielded from contaminants and cutting debris by a method of manufacturer standard practice.

2.2.10. Machine Enclosure: The machine shall be fully enclosed. The access door(s) on the enclosure shall be interlocked in order to prevent the lathe cycle from starting when the door is open and to prevent de door from being opened during operation.

All components shall be designed to withstand the atmosphere within the enclosure without premature failure due to coolant contaminants.

2.2.11. Power Rapid Traverse: Powered rapid shall be provided for the movement of X, Y and Z axes. The rate of rapid traverse shall be independent of any feed adjustment.

2.2.12. Work Light: The machine shall include a cold type of work light (LED) the light shall comply with NFPA 79 requirement and have a protective shield. The machine shall have no dark areas inside the enclosure for the operator visual attendance.

2.2.13. Rigid Tapping: The machine shall perform rigid tapping.

2.2.14. Live Tooling: The machine shall have 12 stations equipped with live tooling. The live tooling shall be direct drive using a BMT (Built-in Motor Turret)

2.2.14.1. High-speed rotary tool spindle for milling: see Table I

2.2.15. Part Catcher: The machine shall have a part catcher. The part catcher shall be automated and move into position for the parting operation and out of the way when not in use with Right Spindle workpiece ejector.

2.2.16. Manual pulse generator: separated control Pendant for manual operation

2.2.17. Work Holding: The machine shall have a hollow automatic hydraulically operated chucks

2.2.17.1. Main spindle: Left Spindle, KITAGAWA 10in. Hollow Chuck BR10A821

2.2.17.2. Counter spindle: Right Spindle, KITAGAWA 6in. Hollow Chuck BR06A521E

2.2.17.3. Chuck foot switch: Double pedal for Left and Right Spindle

2.2.17.4. Grease gun: K44008 Grease gun set for Hydraulic Chuck (For KITAGAWA 6"~24" Chuck)

2.2.17.5. Soft jaw: 5234349 KITAGAWA 6-inch chuck soft jaws (SJ06A1-066)(Jaw height : 66mm (2.6 inch))(1 set)

2.2.17.6. Soft jaw: 5234372 KITAGAWA 10-inch chuck soft jaws (SJ10A1-116)(Jaw height : 116mm (4.57 inch))(1 set)

2.2.17.7. Collet Chuck (Main Spindle): Compact Royal PN#46170, QG-80 A2-8 ACCU-LENGTH. WTO PN#420125011-60, OD drill/milling unit, offset - for ER collets DIN 6499B - QuickFlex(r)

2.2.17.8. Collet Chuck (Sub Spindle): Ultra Compact Royal PN#65123, QG-80 MANUAL COLLET, WTO PN#QF25- DNI-MS60A-090-I-S-A, Face drill/milling unit - for ER collets DIN 6499B - QuickFlex(r)

2.2.18. Measuring:

2.2.18.1. (RENISHAW,OMP40M(QE-Spec)): In-machine workpiece measuring system (Left Spindle), radio signal transmission type touch sensor

2.2.18.2. Manual in-machine tool pre-setter: Swing type

2.2.18.3. Manual in-machine tool pre-setter (removable type) (Right Spindle)

2.2.18.4. SMOOTH COLLET (QTY 2): QG-80 1" ROUND

2.2.19. Controller Features: The machine controller shall consist of a CNC Controller incorporating all standard features. The CNC unit shall provide programmable automatic control of machine functions, operating modes, linear axis movements and other part program directed functions for the machine in the English language. Movements on the C, X, Y and Z-axes shall be independent. Control features shall include Manual Data Input (MDI) simultaneous control of all axes (C, X, Y, and Z) linear and circular interpolation, programmable interface, part program and buffer edit capability, part program storage, fixed cycles and control diagnostics to a minimum of board level. The CNC shall direct machine functions from command data stored in memory.

The program data shall be input by the category 6 (CAT 6) cable. The control shall initiate a halt and error signal should a faulty condition occur in the control. The control shall function in ambient temperatures ranging from 30 to 120 Fahrenheit, and humidity ranging from 5 percent to 95 percent non-condensing. The control shall automatical1y shut down when internal operating temperature exceeds safe operating temperature. The control shall have a look ahead feature. The controller shall have a program memory capacity of minimum of 6 GB. Smallest increment unit for X Y Z shall be 0.00001 controller shall be ISO programming compatible and include the following options.

a. Variable Spindle Rotation Software

b. Text Engraving Function

c. Re-Threading Function

d. Gear Hobbing Function option

e. Multitool

f. Alternating speed

g. Retraction Cycle

h. Easy Tool Monitor

i. Keyway broaching

j. Optional block skip

k. Variable speed thread cutting

2.2.20. Chip Removal: The machine shall include a chip removal system. The system shall include a Right discharge Hinge Belt Conveyor. The system shall separate the chips from the coolant, move the chips into a hopper and allow the coolant to return to the coolant reservoir with intermitted operation capability.

2.2.21. Oil skimmer: Shall posses belt type

2.2.22. High Pressure Coolant System: A high pressure and flood type coolant system shall be provided. The coolant system shall include a sump or reservoir a piston driven pump and all necessary piping. The system shall have a means for draining and cleaning. Means shall be provided to permit the operator to direct and control the amount of coolant over the entire work area. The high-pressure coolant system shall operate at a minimum of 1000 PSI with a 96.6 gallon reservoir and coolant gun for wash down

2.2.22.1. Coolant Mist Collector / Extractor: Mist Collector Interface (Duct Only, 5.91 inch.) I/F for mounting the mist collector that collects, absorbs and dehydrates mist, dust particles and oily fumes generated during machining using the filter. This specification includes the duct from the duct hose outlet to the machine body only. The mist collector, duct hose, drain hose, stand, fixture and electrical components set are not included.

2.3. Operating Systems/Software:

2.3.1. Control: Mitsubishi_M730UM with CELOS the follow functions/abilities:

2.3.1.1. CELOS shall facilitate machine operation, shall be networked with CAD / CAM products, open to forward-looking CELOS APP extensions, uniform interface, integrated management, documentation and visualization of order, process - and machine data.

2.3.1.2. Screen / Panel: shall have 21.5 "ERGOline Touch (r) control with multi touch screen and 15.6" TFT coloe LCD.

Multi touch machine control panel. Stepless adjustment of screen and machine control panel. Display of access permission.

2.3.1.3. SMARTkey (r): shall allow personalized authorization of the operator, customized access rights to the control and the machine with Internal USB memory.

2.3.1.4. APP SELECTOR: shall have central selection mask for direct access by means of intuitive touch control and access to all available applications, divided into five major groups: Production, Accessories, Support, Monitoring, Configuration.

2.3.1.5. APPs "Production" CONTROL: shall be equipped with MAPPS system with touch screen operation, 6 function window-set for easy access to the machine information. Machine operation scene-based automatic window-set change.

2.3.1.6. JOBMANAGER: shall have the ability for systematic planning, managing and preparing orders, machine-related creation and configuration of new orders, structured storage of all production-relevant data and documents, simple visualization of jobs including NC programs and resources.

2.3.1.7. JOB ASSISTANT: shall posses the ability to show and have complete jobs / processing of orders, menu driven set-up of the machine and processing of production orders in the dialog, reliable error prevention through notes with binding acknowledgement function.

2.3.1.8. APPs " accessories" TECH CALCULATOR: shall have calculating technology data, dimensions and values, material - and process-dependent calculation process optimized, data for example for speed, feed, or spindle load, standards-conforming discovery defined dimensions, providing data/dimensions as required by the standards for example, for Fits or thread with Scientific calculator.

2.3.1.9. CAD-CAM-VIEW: shall be able to visualize workpieces and be able to optimize program data, direct remote access to external CAD/CAM-computer, central master data as the basis of the part visualization, immediate change options for processing steps NC programs and CAM strategies directly to the control.

2.3.1.10. DOCUMENTS: shall have a digital library of full-text search, clear library structure for easy and quick orientation, digital storage of all machine-relevant manuals, documentations and customer data, full text search and bookmark feature for recurring lookup fields.

2.3.1.11. ORGANIZER: shall have calendar, and memo functions, user-defined messaging functions, individual messages with SMART key (r) Identification.

2.3.1.12. APPs " support" NETSERVICE: shall posses the ability to obtain qualified support through Web-based remote diagnosis, remote communication with the service of DMG MORI SEIKI directly at the control unit, online troubleshooting and technical support via Internet highest data security through VPN access.

2.3.1.13. MACHINE CHECK: shall have controlled maintenance and repair of the machine, process-based login system for maintenance with control function and preventative service and maintenance planning.

2.3.1.14. APPs "Monitoring" STATUS MONITOR: shall have machine status in real time, visualization of machine condition (spindle load,...), displaying job information with quantity, lot size and term to maturity, maintenance messages and warnings and energy return feed display.

2.3.1.15. APPs " configuraton" ENERGY SAVING: shall have automated energy management, categorized balance display for different machine States (Hold, ready for operation, processing), Programmatic Shutdown, WarmUp and StandBy functions for machine, pneumatic, screen and lighting of workroom utilization - and time-based process analysis as base of the consumption optimization.

2.3.2. USB Connections: The machine shall include a minimum of one (1) functional USB port. The port shall be configured so as to transfer machine programs to and from the control.

2.3.3. Network Interface for EtherNet/IP: An Ethernet network interface utilizing a CAT 6 cable Connection shall be provided to allow machine to be connected to DNC system. To include Interface for bar feeder (EtherNet/IP Interface) with terminal block for power supply, TYPE5

2.3.4. Signal lamp 4 colors (Red, yellow, green, blue)

2.4. :Size and Capacity The size and capacity of the CNC machine shall be not less than specified in table 1.

TABLE I

CAPACITIES (Minimum)

O.D. Cutting Diameter (max)

For35mm(1.4in.) overhang of O.D. cutting tool

14.4 inches

O.D. Cutting Diameter (max)

For40mm(1.5in.) overhang of O.D. cutting tool 14.0

Turning length max 27.7 inches

Standard bar capacity 2.5 inches

X Axis Rapid Traverse Rate 1181.1 ipm

Y Axis Rapid Traverse Rate 393.7 ipm

Z Axis Rapid Traverse Rate 1181.1 ipm

B Axis Rapid Traverse Rate (forward/backward) 270 / 780 ipm

Second Spindle 1181.1 ipm

MAIN SPINDLE (Left)

Chuck size 10 inches

Speed 4000 RPM

Min. spindle indexing angle 0.001

Spindle drive motor cont 30 HP

Torque cont 300 ft-lbf. Min.

Spindle bore 3.58 inches

Spindle nose JIS A2-8

C axis Spindle Infinite programmable control of the axis

C Axis 0.001

C axis Spindle Infinite programmable control of the axis

C Axis resolution 0.001"

SWING DIAMETER

Maximum swing bed 36.2 inches

Swing over cross slide 29.2 inches

TAILSTOCK

Right Spindle tailstock specifications

Feedrate forward / retract 275.6/787.4 ipm

Tailstock travel 28.9 inches

SECOND SPINDLE (Right)

Chuck size 6 inches

Speed 6000 RPM

Motor rating cont 10 HP

Min. spindle indexing angle 0.001

Through-spindle hole diameter 1.69 inches

Tool Spindle Torque 39ft-lbf. Min.

Spindle nose JIS A2-5

TRAVELS

X Axis 10.2 inches

Y Axis 2.0 inches

Z Axis 31.3 inches

B Axis right spindle 28.9 inches

C Axis 360 continuous programmable

TOOL TURRET "Y"-axis

Turret Stations 12

Tool shank 1 inch

Rotary tool machining ability drill (dia.1.02 inch.), tap M20

Rotary tool spindle output 5 HP cont

Rapid traverse rate 393 ipm

Travel 1.97 inches

Rotary tool Spindle 10,000 RPM

Rotary Tool Spindle 10.33 ft-lbf cont

Air Blast Equipped

Overhang of O.D. cutting rotary tool Equipped

2.5. :Alignment And Accuracy Tolerances The alignment and accuracy tolerances of the CNC machine shall be as specified in table II

TABLE II

Characteristic Accuracy

Positioning X,Y,Z 0.0001" inches full travel

Repeatability X,Y,Z 0.0001" inches

2.6. :Tooling The following additional equipment shall be provided with the machine

2.6.1. Tool Holders( Bolt On Type): Machine shall be provided with the following tool holders.

l. Turning Holder (2 ea.)

m. Facing Tool Holder (2 ea.)

n. Cut Off Tool Holder (2 ea.)

o. Boring Bar Holder 1-1/2" I.D (1 ea.)

p. U-Drill Holder 40 MM ID (1 ea.)

q. Offset V-Type Mill Holder :(1-2 Ratio) 10,000 RPM Thru Coolant (1 ea.)

r. H-Type Milling Holder: :(1-2 Ratio) 10,000 RPM Thru Coolant (1 ea.)

2.6.2. Probing: Machine shall be provided with radio signal transmission type touch sensor, Renishaw RMP40M/LP2 Probe Kit

2.7. :Additional Requirements

2.7.1. :Lubrication Plate Lubrication plate shall be permanently and securely attached to each machine. The information provided on the plate shall be as 1isted below.

a. Points of lubricate application

b. Type of lubricant

c. Servicing interval

d. Military or Federal specification for each lubricant (if applicable)

e. Size and type of each lubricant filter

2.7.2. :Nameplate A nameplate shall be permanently and securely attached to each machine the information provided on the plate shall be as 1isted below.

a. Nomenclature

b. Manufacturer's name

c. Manufacturer's model designation

d. Manufacturer's serial number

e. Power input (volts, total amps, phase, frequency)

f. Amp rating of 1argest motor

g. Short circuit/over-current protection rating

h. Contract Number or Order Number

i. National Stock Number or Plant Equipment Code

j. Date of manufacture

2.7.3. :Technical Manuals Three (3) complete sets of technical manuals covering operation, service and maintenance, and part-listing shall be provided.

2.7.4. :Training The contractor shall provide training to familiarize Norfolk Naval Shipyard personnel with the equipment and to help ensure reliable performance and maximum service life, during normal usage. The training shall be performed at customer facility between 7:20 am and 3:50 pm excluding any federal holidays.

2.7.4.1. :Operator / Programmer On-Site Training Training shall be provided at the receiving activity. Training shall include preparation of part programs, and preparation of equipment for safe operation. The trainees shall be provided instruction for all aspects of machining operations. Trainees shall be provided instruction for the care, use and operation of all attachments and accessories. Training shall be provided for four (4) operators/programmers. The training period shall not be less than four (4) consecutive, eight (8) hour work days. A training manual (which could be an additional operator's manual) shall be provided for each student

2.7.4.2. :Maintenance Personnel Maintenance training shall include trouble-shooting and methods of correction if the equipment malfunctions, with particular emphasis on minimizing equipment down time. Training shall cover troubleshooting and maintain the machine. The training period shall be incorporated into Operator / Programmer On-Site Training.

2.8. INSTALLATION

2.8.1. :Installation/Foundation Drawings Not later than sixty (60) calendar days after effective date of contract; installation requirements and drawings shall be provided to Norfolk Naval Shipyard TPOC.

2.8.2. :Location Machine shall be installed inside Bldg.171 3rd floor NNSY (Norfolk Naval Shipyard, Portsmouth, VA 23709).

2.8.3. :Mechanical Installation The Contractor shall provide all labor, fluids, (with the exception of coolant) piping, interconnecting hoses, and any other materials to move, locate, set level, align, lubricate, and make ready to operate all equipment required by this contract. All machinery shall be installed to original manufacturer's tolerances.

2.8.4. :Electrical Installation The Contractor shall provide all labor, wiring, cables, disconnects, connectors, breakers and any other materials for complete installation of any necessary electrical equipment and electrically connect machine to building.

2.8.5. -Installation Coordination The contractor shall coordinate the proposed installation schedule with the Technical Point of Contact within 10 days after award of contract. The installation schedule shall be subject to approval of the receiving activity.

Approval of the installation schedule shall not relieve the contractor of any responsibility for performance.

3. QUALITY ASSURANCE PROVISIONS - Inspection and acceptance of the supplies, performed at destination by Code 983 and shall consist of type and kind; condition; operability, if readily determinable; preservation; packaging.

4. :FACILITIES ENTRY REQUIREMENTS

4.1. Contractor provide a SECNAV 5512 and a CNRMA Installation Access Screening Request form that will be provided Initial Entry:

by the technical point of contact. These documents will be endorsed by the TPOC and forwarded to the NNSY Pass Office. Contractor shall submit documents approximately two weeks before arrival.

4.2. Vehicle Entry: The company name shall be displayed on each door of the Contractor's vehicles in a manner and size that is clearly visible. All vehicles shall display a valid state license plate that complies with State Vehicle Code. Vehicles shall meet all other requirement of the State Vehicle Code, such as safety standards, and shall carry proof of insurance and state registration. Passes will be issued for vehicles to enter the shipyard. A separate pass is required for entering the Controlled Industrial Area (CIA).

4.3. In accordance with COMSUBLANT/COMSUBPACINST 2075.1C, the use of Portable :Portable Electronic Device (PED) Electronic Devices (PEDs) while in or on Department of Navy Controlled Industrial Areas are prohibited. A portable electronic device (PED) is defined as any non-stationary electronic apparatus with singular or multiple capabilities of, but not limited to recording, storing, and/or transmitting data, voice, video, or photo images e.g.: cell phones, laptops, tablets and wearable devices such as fitness bands and smart watches.

4.4. TECHNICAL POINT OF CONTACT:

4.4.1. To Be Determined (TBD)

INSTALLATION RESPONSIBILITIES

Government Contractor

(XX) ( ) a. Provide machine foundation in accordance with the manufacturer's design requirements.

( ) (XX) b. Furnish labor and material handling equipment for off-loading and placing item on foundation.

( ) (XX) c. Provide and install anchor bolts and nuts.

( ) (XX) d. Set and rough level the machine on its foundation.

( ) (XX) e. Level and align machine.

( ) (XX) f. Connect machine to the provided utilities hook-up.

( ) (XX) g. Provide all necessary tools, gages, and instrumentation necessary to perform the required tests.

( ) (XX) h. Provide and charge all systems with fluids in accordance with manufacturer's instructions.

(XX) ( ) i. Material for performance testing at Government facility.

( ) (XX) j. Material for performance testing at Contractor's facility.

GOVERNMENT RESPONSIBILITIES

( ) (XX) Provide utilities hook-up within 20 feet of the machine

Requirements N4215860990152 DMG MORI NLX 2500_70 for Organization Norfolk Naval Shipyard FY: 2026, AMS:

SPMYM1-26-SIMACQ-NNSY-1668

Continuation of Packaging and Marking

Continuation of Inspection and Acceptance

Overall Contract Inspection/Acceptance Locations

Inspection and Acceptance Location

Both Destination Instructions: See Shipping Label Instructions

DoDAAC: N42158 CountryCode: USA

NORFOLK NAVAL SHIPYARD GF

1 NORFOLK NAVAL SHIPYARD, BUILDING 276

PORTSMOUTH, VA 23709-1001

UNITED STATES

SUPPLY OFFICER, Government Sales Email: POSTAWARDSNNSY@DLA.MIL Telephone: 555-555-5555

Continuation of Deliveries or Performance

Overall Contract Delivery Period

Contractor Destination

Line Item Delivery Schedule Quantity Address and POC Special Handling/Notes

Delivery Schedule From date of lead time event to delivery 260 Calendar Days Date of Award

1 Each Ship To DoDAAC: N42158 CountryCode: USA

NORFOLK NAVAL SHIPYARD GF

1 NORFOLK NAVAL SHIPYARD,

BUILDING 276

PORTSMOUTH, VA 23709-1001

UNITED STATES

SUPPLY OFFICER, Government Sales Email: POSTAWARDSNNSY@DLA.MIL Telephone: 555-555-5555

FoB Details Contractor Destination

Additional Descriptive Data:

CONTACT INFORMATION, PALLETIZATION AND SHIPPING INSTRUCTIONS

CONTACT INFORMATION

If your company encounters any problems with this purchase order/contract, please contact Shawnta Wells by email at shawnta.wells@dla.mil or by telephone at 445-737-5519.

PALLET REQUIREMENT

Contractors (drivers) delivering material to the Norfolk Naval Shipyard must come with two forms of Identification, one being a driver license or picture ID card issued by a State. The other form required is a SSN card, birth certificate issued by a state, Native American document or US citizen card. Driver(s) will not be escorted unless they have to go into the CIA.

All items/boxes over 40 lbs under this solicitation and/or contract is required to be palletized. Delivery will not be accepted to any material that IS NOT palletized. The shipment will not be offloaded and will be returned.

Material sourced or otherwise procured from NUFLO, Inc. (Cage Code: 3BZG7) and/or Synergy Flow Systems (Cage Code: 4GP29) are prohibited to be offered, sold, exchanged, or delivered to Norfolk Naval Shipyard.

Contract Number MUST be noticeable on the outside of the package and on the packing documents. All shipments must have the Contact Number or the Lead JML number labeled on the outside of all boxes. If not labeled the Warehouse may at the time of delivery turn the material away at the company's cost for not being able to identify the material.

MARKING OF SHIPMENTS (COMMERCIALLY PACKAGED ITEMS)

(i) Marking shall be in accordance with ASTM-D-3951 (most current edition) and with the information set forth in paragraph

(ii) below. Unless specified elsewhere in this contract/order, bar coding is not required.

(ii) All UNIT AND EXTERIOR CONTAINERS/PACKS ARE REQUIRED TO BE MARKED AS FOLLOWS:

SPMYM126Q4145

mailto:shawnta.wells@dla.mil

1. Applicable National stock number (NSN), Federal stock number (FSN), Local Stock Number (LSN), or Part Number when neither NSN, FSN, LSN are available

2. Noun nomenclature cited on contract or order

3. Quantity and unit of issue

4. QA Designator:

5. Government Contract, or Purchase Order Number (incl. Delivery Order No.)

6. From:_______________________________________________

(Contractor's Name)

(Contractor's Address)

7. To: (See delivery address on page 1 or in Section F)

(iii) Markings may be applied by any means which provide legibility.

(iv) Additional markings required as stated below:

SHIPPING LABEL INSTRUCTIONS

All shipments must have a label on the clearly providing the following information, in outside of each box, addition to packing slips inside the box:

Document Numbers: N4215860990152 (CLIN 0001)

Contract or Purchasing Number: TBD

Government Purchasing Agent's Name and Phone Number (if known): Shawnta Wells, 445-737-5519

Post Award Action/Contract Issues: Post Awards NNSY, PostAwardsNNSY@dla.mil

If a label cannot be generated, the info must be clearly marked on the outside of each container.

Address all questions or concerns regarding the labeling or shipping documents with the government Post Awards NNSY after confirming acceptance of the order.

PREPARATION FOR DELIVERY (COMMERCIALLY PACKAGED ITEMS)

Preservation, packaging and packing shall be in accordance with ASTM Designation D-3951(Latest Revision), "Standard Practice for Commercial Packaging

PREPARATION FOR DELIVERY (COMMERCIALLY PACKAGED ITEMS)

Preservation, packaging and packing shall be in accordance with ASTM Designation D-3951(Latest Revision), "Standard Practice for Commercial Packaging

SPMYM126Q4145

mailto:PostAwardsNNSY@dla.mil

Continuation of Accounting and Appropriation Data

Contract Clauses

FAR Clauses Incorporated by Reference

Number Title Effective Date

Alternate/ Deviation

Variation Effective Date

52.204-13 System for Award Management-Maintenance. (Deviation) Feb 2026 52.204-18 Commercial and Government Entity Code Maintenance. Aug 2020

DFARS Clauses Incorporated by Reference

Number Title Effective Date

Alternate/ Deviation

Variation Effective Date

252.225-7056 Prohibition Regarding Business Operations with the Maduro Regime. Jan 2023 252.225-7060 Prohibition on Certain Procurements from the Xinjiang Uyghur Autonomous Region. Jun 2023 252.232-7003 Electronic Submission of Payment Requests and Receiving Reports. Dec 2018 252.232-7010 Levies on Contract Payments. Dec 2006 252.244-7000 Subcontracts for Commercial Products or Commercial Services. Nov 2023 252.204-7004 Antiterrorism Awareness Training for Contractors. Jan 2023 252.204-7015 Notice of Authorized Disclosure of Information for Litigation Support. Jan 2023 252.246-7003 Notification of Potential Safety Issues. Jan 2023 252.203-7000 Requirements Relating to Compensation of Former DoD Officials. Sep 2011 252.223-7008 Prohibition of Hexavalent Chromium. Jan 2023 252.246-7008 Sources of Electronic Parts. Jan 2023 252.243-7002 Requests for Equitable Adjustment. Dec 2022

FAR Clauses Incorporated by Full Text

52.212-4 Terms and Conditions-Commercial Products and Commercial Services. (Deviation) (Feb 2026)

TERMS AND CONDITIONS-COMMERCIAL PRODUCTS AND COMMERCIAL SERVICES (FEB 2026) (DEVIATION)

(a) . The clause at Federal Acquisition Regulation (FAR) 52.202-1, Definitions, is incorporated by reference.Definitions

(b) . The Contractor shall only tender for acceptance those items that conform to the requirements of this contract. The Inspection/Acceptance Government reserves the right to inspect or test any supplies or services that have been tendered for acceptance. The Government may require repair or replacement of nonconforming supplies or reperformance of nonconforming services at no increase in contract price. If repair/replacement or reperformance will not correct the defects or is not possible, the Government may seek an equitable price reduction or adequate consideration for acceptance of nonconforming supplies or services. The Government must exercise its post acceptance rights-

(1) Within a reasonable time after the defect was discovered or should have been discovered; and

(2) Before any substantial change occurs in the condition of the item, unless the change is due to the defect in the item.

(c) . The Contractor or its assignee may assign its rights to receive payment due as a result of performance of this contract to a bank, Assignment trust company, or other financing institution, including any Federal lending agency in accordance with the Assignment of Claims Act (31 U.S.

C. 3727). However, when a third party makes payment ( use of the Governmentwide commercial purchase card), the Contractor may not assign e.g., its rights to receive payment under this contract.

(d) . Changes in the terms and conditions of this contract may be made only by written agreement of the parties.Changes

(e) . This contract is subject to 41 U.S.C. chapter 71, Contract Disputes. Failure of the parties to this contract to reach agreement on any Disputes request for equitable adjustment, claim, appeal, or action arising under or relating to this contract shall be a dispute to be resolved in accordance with the clause FAR 52.233-1, Disputes, which is incorporated in this contract by reference. The Contractor shall proceed diligently with performance of this contract, pending final resolution of any dispute arising under the contract.

(f) . The Contractor shall be liable for default unless nonperformance is caused by an occurrence beyond the reasonable control of Excusable delays the Contractor and without its fault or negligence. Examples of occurrences include acts of God or the public enemy, acts of the Government in either its sovereign or contractual capacity, fires, floods, epidemics, quarantine restrictions, strikes, unusually severe weather, and delays of common carriers. When an excusable delay occurs, the Contractor shall-

(1) Notify the Contracting Officer in writing as soon as possible;

(2) Remedy the delay as quickly as possible; and

(3) Notify the Contracting Officer when the occurrence is over.

(g) Invoice. The Government will handle invoices according to the Prompt Payment Act (31 U.S.C. 3903) and 5 CFR part 1315. The Contractor shall submit invoices to the address designated in the contract to receive invoices. An invoice must include the information required by 5 CFR part 1315.9(b).

(h) . The Contractor shall indemnify the Government and its officers, employees, and agents against liability, including costs, for Patent indemnity actual or alleged direct or contributory infringement of, or inducement to infringe, any United States or foreign patent, trademark, or copyright, arising out of the performance of this contract, provided the Contractor is reasonably notified of such claims and proceedings.

(i) -Payment

(1) . Payment shall be made for items accepted by the Government that have been delivered to the delivery destinations set forth in Items accepted this contract.

(2) . The Government will make payment in accordance with the Prompt Payment Act ( 31 U.S.C. 3903) and prompt payment Prompt payment regulations at .5 CFR part 1315

(3) . In connection with any discount offered for early payment, time shall be computed from the date of the invoice. For the purpose of Discount computing the discount earned, payment shall be considered to have been made on the date that appears on the payment check or the specified payment date if an electronic funds transfer payment is made.

(4) . If the Contractor becomes aware of a duplicate contract financing or invoice payment or that the Government has otherwise Overpayments overpaid on a contract financing or invoice payment, the Contractor shall-

(i) Remit the overpayment amount to the payment office cited in the contract along with a description of the overpayment including the-

(A) Circumstances of the overpayment ( , duplicate payment, erroneous payment, liquidation errors, date(s) of overpayment);e.g.

(B) Affected contract number and delivery order number, if applicable;

(C) Affected line item or subline item, if applicable;

(D) Contractor point of contact; and

(ii) Provide a copy of the remittance and supporting documentation to the Contracting Officer.

.(5) Interest

All amounts that become payable by the Contractor to the Government under this contract shall bear simple interest from the date due until paid (i) unless paid within 30 days of becoming due. The interest rate shall be the interest rate established by the Secretary of the Treasury as provided in 41

U.S.C. 7109, which is applicable to the period in which the amount becomes due, as provided in (i)(6)(v) of this clause, and then at the rate applicable for each six-month period as fixed by the Secretary until the amount is paid.

(ii) The Government may issue a demand for payment to the Contractor upon finding a debt is due under the contract.

(iii) . The Contracting Officer will issue a final decision as required by FAR part 33 if-Final decisions

(A) The Contracting Officer and the Contractor are unable to reach agreement on the existence or amount of a debt within 30 days;

(B) The Contractor fails to liquidate a debt previously demanded by the Contracting Officer within the timeline specified in the demand for payment unless the amounts were not repaid because the Contractor has requested an installment payment agreement; or

(C) The Contractor requests a deferment of collection on a debt previously demanded by the Contracting Officer (see FAR part 32).

(iv) If a demand for payment was previously issued for the debt, the demand for payment included in the final decision shall identify the same due date as the original demand for payment.

(v) Amounts shall be due at the earliest of the following dates:

(A) The date fixed under this contract.

(B) The date of the first written demand for payment, including any demand for payment resulting from a termination for cause.

(vi) The interest charge shall be computed for the actual number of calendar days involved beginning on the due date and ending on-

(A) The date on which the designated office receives payment from the Contractor;

(B) The date of issuance of a Government check to the Contractor from which an amount otherwise payable has been withheld as a credit against the contract debt; or

(C) The date on which an amount withheld and applied to the contract debt would otherwise have become payable to the Contractor.

(vii) The interest charge made under this clause may be reduced under the procedures for interest credits prescribed in FAR part 32 in effect on the date of this contract.

(j) . Unless the contract specifically provides otherwise, risk of loss or damage to the supplies provided under this contract shall remain Risk of loss with the Contractor until, and shall pass to the Government upon-

(1) Delivery of the supplies to a carrier, if transportation is f.o.b. origin; or

(2) Delivery of the supplies to the Government at the destination specified in the contract, if transportation is f.o.b. destination.

(k) . The contract price includes all applicable Federal, State, and local taxes and duties.Taxes

(l) . The Government reserves the right to terminate this contract, or any part hereof, for its sole Termination for the Government's convenience convenience. In the event of such termination, the Contractor shall immediately stop all work and shall immediately cause any and all of its suppliers and subcontractors to cease work. Subject to the terms of this contract, the Contractor shall be paid a percentage of the contract price reflecting the percentage of the work performed prior to the notice of termination, plus reasonable charges the Contractor can demonstrate to the satisfaction of the Government using its standard record keeping system, have resulted from the termination. The Contractor shall not be required to comply with the cost accounting standards or contract cost principles for this purpose. This paragraph does not give the Government any right to audit the Contractor's records. The Contractor shall not be paid for any work performed or costs incurred which reasonably could have been avoided.

(m) . The Government may terminate this contract, or any part hereof, for cause in the event of any default by the Termination for cause Contractor, or if the Contractor fails to comply with any contract terms and conditions, or fails to provide the Government, upon request, with adequate assurances of future performance. The Government will send a cure notice to the Contractor, unless the reason for the termination is late delivery.