Sol_140P5520Q0011.pdf

Request for Proposals (RFP)

Historic Hardware for Shutters, Windows, and Doors Request for Proposals CHRI Page 1 of 6

CHRISTIANSTED NATIONAL HISTORIC SITE

ST. CROIX, USVI

Historic Hardware for Shutters, Windows and

Doors

PMIS 244552/243913

AUGUST 2020

NATIONAL PARK SERVICE

SOUTH ATLANTIC GULF REGION

STORM RECOVERY PROGRAM

CHRI Page 2 of 6

TABLE OF CONTENTS

1. PARK INTRODUCTION

2. PROJECT INTRODUCTION AND OVERVIEW

3. REQUIRED SERVICES

4. OTHER CONTRACTOR RESPONSIBILITIES

5. GOVERNMENT FURNISHED PROPERTY, MATERIALS & SUPPLIES

6. PERIOD OF PERFORMANCE

7. SUBMITTAL REQUIREMENTS LIST (POST-AWARD)

8. ATTACHMENTS

ACRONYMS

ASTM American Society for Testing and Materials CHRI Christiansted National Historic Site CLR Cultural Landscape Report CO Contracting Officer COR Contracting Officer’s Representative NPS National Park Service PM Project Manager PMIS Project Management Information System RFP Request for Proposals SAE Society of Automotive Engineers USVI United States Virgin Islands (U.S. Territory)

CHRI Page 3 of 6

Historic Reproduction Hardware for Shutters, Windows and Doors — CHRI

1. PARK INTRODUCTION

Christiansted National Historic Site was established in 1952 as the first unit of the National Park Service in the Virgin Islands of the United States. Covering over seven acres the park tells the stories about Danish economy and ways of life, and the interaction and interdependence of people in Europe, Africa, West Indies, and North America during the Danish era of occupation of the Virgin Islands (1734-1917). Its five historic buildings, constructed between 1740 and 1856, were built using materials as varied as yellow bricks made in Denmark and brought to the Caribbean as ship ballast, local stone rubble, and large blocks of coral cut from the reefs surrounding Christiansted’s harbor. Fort Christiansvaern was completed in 1749. It served as the anchor to an island-wide military defense network, protecting the harbor of the new capital of the Danish West Indies. It also served as the town jail, and played host to a young woman named Rachel Faucett Lavien, who, upon her release in 1750, would leave St. Croix, meet a young man named James Hamilton, and become mother to one Alexander Hamilton, who would return to the island with his family in 1765. What drove the establishment of the colony and what required the building of the fort was trade and commerce, the potential wealth to be derived from sugar agriculture. The historic wharf and its associated buildings – the Steeple Building (1753), the Scale House (1856), Customs House (1841), and the Danish West India and Guinea Company Warehouse (1749) – was the center of action for the Danish economy of the West Indies.

Through these gates and on these scales came and went the life blood of the colony.

2. PROJECT INTRODUCTION AND OVERVIEW

This project is to procure reproduction historic hardware for three (3) historic buildings. Fort Christiansvaern, the Scale House, and the Steeple Buildings that are all part of the NPS Christiansted National Historic Site (CHRI). The hardware will be used to attach historic reproduction wooden windows, doors, and shutters to the buildings. Hardware shall match historic hardware specifications, not new contractor developed designs.

Offerors are encouraged to propose process improvements and industry best practices in their proposals.

3. REQUIRED SERVICES

The Contractor shall provide all labor, tools, equipment, materials and supervision required to:

After project award, the contractor shall complete field measurements and confirm weights via a site visit for physical measurements of each piece of hardware, and also identifying all example hardware needed, if available for lending, for the project. Final completed field measurements shall be submitted as a post award submittal, for review and approval prior to starting any tooling or casting work.

Cast the required pieces of hardware. For total parts and dimensional requirements refer to Attachment A: Tables of Hardware & Dimension Requirements.

o Shutter Hardware (Refer to Attachment B: Shutter Hardware Examples) Steeple Building

13 shutters (per opening hardware)

CHRI Page 4 of 6 o 4 strap hinges, o 2 exterior (right/left) long and 2 interior (top/bottom) short hook and eye stay sets, o 1 slide latch in the middle of the shutter

Scale House 16 Shutters (per opening hardware) o 4 strap hinges o 2 exterior (right/left) long and 2 interior (top/bottom) short hook and eye stay sets Fort Christiansvaern

13 Shutters (per opening hardware) o 4 strap hinges o 2 exterior and 2 interior hook and eye stays

16 Horizontal Shutters (per opening hardware) o 2 strap hinges (top) o 1 exterior and 1 interior hook and eye stays (bottom)

9 Louvered Shutters (per opening hardware) o 4 L-shaped bracket and off-set pintle hinge sets o 2 exterior and 2 interior hook and eye stays o 2 interior center clasp sets (left/right) o Door Hardware (Refer to Attachment C: Door Hardware Examples)

2 double-doors (per opening hardware) o 6 large strap hinges o 2 large, interior, propped, bars

2 double-doors (per opening hardware) o 6 large strap hinges o 1 large, interior, propped, bar o 1 interior door handle o 1 exterior, horizontal locking bar and eyes set

Fort Christiansvaern 4 single-doors (per opening hardware) o 2 large strap hinges o 1 large diagonal exterior locking bar and eye set

4 single-doors (per opening hardware) o 2 large strap hinges o 1 exterior, horizontal locking bar and eye set o Windows Hardware (Refer to Attachment D: Window Hardware Examples)

12 windows (per opening hardware) o 4 L-shaped bracket and off-set pintle hinges (same as fort louvered shutters) o 1 center window rotating clasp set Scale House

CHRI Page 5 of 6

16 windows (per opening hardware) o 4 L-shaped bracket and off-set pintle hinges (same as steeple building windows) o 1 center window rotating clasp set

Fort Christiansvaern 2 windows, with 2 sections, mid-Commandant’s Gallery (per opening hardware) o 4 L-shaped bracket and off-set pintle hinges o 2 exterior and 2 interior hook and eye set per window section o 2 interior center clasp sets (left/right)

1 large window, with 4 sections, mid-Commandant’s Gallery (per opening hardware) o 8 L-shaped bracket and off-set pintle hinges o 4 exterior and 4 interior hook and eye set per window section o 4 interior center clasp sets (left/center-left/center-right/right) 11 half circle windows (per opening hardware) o 1 top-edge, arc horizontal hinge o 2 hook and eye sets, one for opening and one for closed

1 large half oval windows (per opening hardware) o 1 top-edge longer arc horizontal hinge o 2 hook and eye sets, one for opening and one for closed

Complete any remaining machining or other finishing of the hardware including cutting threads or any other requirements for the hardware to be used to install the shutters, doors, and windows.

4. OTHER CONTRACTOR RESPONSIBILITIES

Hardware shall be made and cast from C95400 aluminum-bronze, or similar casting grade of aluminum bronze such as Mil-B-16033, QQ-C-390 G5, QQ-B-671, Class 3, SAE J461 or J462, ASTM B505 or B505M for strength and maximum corrosion resistance. Chemical Composition: Cu - 83.0% minimum; Fe – 3to5%; Ni(including Co)

– 1.5%; Al – 10to11.5%; Mn – 0.5%. Density: 0.269 lbs/cubic inch.

All historically wrought nails shall be converted to a threaded fastener with a nut. Shutter and door plate threaded fastener shall be 4-inch long, ¼-inch diameter shank, carriage bolts for use with square holes for carriage bolt square section to rest and be secured.

All smaller shutter straps and door plates shall be a minimum of ¼-inch in thickness.

All shutter straps and door plate holes shall be square for use with carriage bolts for tightening and securing. Most shutter strap and plate fasteners shall be ¼-inch carriage bolts and nuts. Larger door shutter strap and plate fasteners shall be 5/16-inch carriage bolts and nuts.

All pintle attachment points shall have 4-inch long shank and be threaded to 5/16-inch standard course wood thread to provide adequate holding force during hurricane winds.

CHRI Page 6 of 6

Casting Tolerance and Quality Assurance Plan is required. This shall incorporate all tolerances and any mitigation to vary from those tolerances during the casting and machining process.

Contractor is responsible for all shipping and customs review and release to get the hardware delivered to the CHRI Park property.

Die casting plates developed under this project requirement shall be owned by the NPS for future castings of these historic hardware sets.

5. GOVERNMENT FURNISHED PROPERTY, MATERIALS & SUPPLIES

Example historic hardware sets may be lent out for reproduction purposes. These hardware sets shall be tracked and shall be returned to the park upon completion of use. A Hardware Lending Plan is required and shall be submitted for review and approval prior to lending any hardware sets.

6. PERIOD OF PERFORMANCE

Work shall be completed within 90 days after Contracting Officer issues notice to proceed.

7. SUBMITTAL REQUIREMENTS LIST (POST-AWARD)

The following items are to be submitted after the contract award.

Contractor shall deliver past-completed example pieces of casted hardware for review and acceptance. Prior to starting the hardware production work, contractor shall receive approval for a review of these casting example pieces.

Technical Proposal to complete the work. The Technical Proposal submittal shall be approved by the COR prior to starting any work.

Casting Tolerance Plan is required.

Hardware Lending Plan is required for loaning out hardware sets.

8. ATTACHMENTS

Attachment A: Tables of Hardware & Dimension Requirements Attachment B: Shutter Hardware Examples Attachment C: Door Hardware Examples Attachment D: Windows Hardware Examples

Total Number of Parts for Tooling: 35

Total Number of Part Sets: 14

Total cubic inches of Bronze: 23751.96 Cubic Inches

Density of C954000 Bronze: 0.269 lbs/cubic inch

Total weight of Bronze: 6389.3 lbs

Qty Unit Vol. Total Vol.

Part 1 Strap hinge ‐ strap 76 31.500 2394.00

Part 2 Hinge ‐Pintle 5/16" Wood Thrds 76 6.000 456.00

Part 3 Carriage Bolts (1/4") 1900 0.250 475.00

Part 4 Carriage Bolt Nuts ‐ Square (1/4") 1900 0.016 29.69

Part 5 Exterior Long Hook 126 6.563 826.88

Part 6 Interior Shorter Hook 152 2.461 374.06

Part 7 Eye 5/16" Wood Thrds. 556 1.250 695.00

Part 8 Slide and Handle 13 8.438 109.69

Part 9 Slide mount plate 13 4.500 58.50

Part 10 Slide cover 39 0.563 21.94

Part 11 Strap Hinge Strap 124 22.500 2790.00

Part 12 Hinge ‐Pintle 5/16" Wood Thrds 124 5.000 620.00

Part 13 L‐shaped Bracket 164 48.750 7995.00

Part 14 Off‐set Pintle 5/16" Wood Thrds 164 10.000 1640.00

Part 15 U‐latch for center clasp 26 0.938 24.38

Part 16 L‐hook for center clasp 26 0.938 24.38

Part 17 Swinging eye for center clasp 26 0.469 12.19

Part 18 Strap hinge ‐ strap 40 72.000 2880.00

Part 19 Hinge ‐Pintle 5/16" Wood Thrds 40 18.750 750.00

Part 20 Carriage Bolts (5/16") 336 0.488 164.06

Part 21 Carriage Bolt Nuts ‐ Square (5/16") 352 0.031 10.74

Part 22 Large Interior Propped Bar 6 60.000 360.00

Part 23 Large Bar Eye 6 2.344 14.06

Part 24 Large Bar Receiver Eye 6 1.250 7.50

Part 25 Large Bar Receiver Plate with Eye 6 72.000 432.00

Part 26 Door Handle and Plate 2 48.000 96.00

Part 27 Ext. Horizontal Latching Bar 6 18.281 109.69

Part 28 Latching Bar U's (5/16" threads) 12 2.344 28.13

Part 29 Ext. Diagonal Locking Bar 4 26.250 105.00

Part 30 Latching Bar U's (5/16" threads) 8 3.906 31.25

Part 31 Center Clasp Rotating Clip 28 0.469 13.13

Part 32 Clasp Latch ‐ Trapezoid Bracket 28 0.875 24.50

Part 33 Clasp Pivot Pin (smooth then threaded) 28 1.000 28.00

Part 34 Arc top‐hinge 11 11.531 126.84

Part 35 Longer Arc top‐hinge 1 24.375 24.38

Total Volume of Bronze 23751.96 in3

Hardware Summary Sheet

Attachment A: Tables of Hardware & Dimension Requirements

Attachment A Page 1 of 5

Shutter Hardware

13 Shutters

Part # Set # Part/Set Item Description 1st Dimension (Longest) 2nd Dimension 3rd Dimension # Parts Needed per Set # Sets Needed per Opening # Openings # Parts Per Area

1 1 1 of 4 Strap hinge ‐ strap 18‐inch 1.75‐inch 1‐inch 1 4 13 52

2 1 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 4‐inch 2‐inch 0.75‐inch 1 4 13 52

3 1 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 4 4 13 208

4 1 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 4 4 13 208

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 2 13 26

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 2 13 26

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 13 104

8 3 1 of 5 Slide and Handle 6‐inch 2.5‐inch 9/16‐inch 1 1 13 13

9 3 2 of 5 Slide mount plate 4.5‐inch 2‐inch 1/2‐inch 1 1 13 13

10 3 3 of 5 Slide cover 2‐inch 9/16‐inch 1/2‐inch 3 1 13 39

3 3 4 of 5 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 12 1 13 156

4 3 5 of 5 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 12 1 13 156

Scale House

16 Shutters

11 4 1 of 4 Strap Hinge Strap 15‐inch 1.5‐inch 1‐inch 1 4 16 64

12 4 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 4‐inch 2‐inch 0.625‐inch 1 4 16 64

3 4 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 4 4 16 256

4 4 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 4 4 16 256

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 2 16 32

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 2 16 32

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 16 128

Fort Christiansvaern ‐ east curtain

7 Shutters

11 4 1 of 4 Strap Hinge Strap 15‐inch 1.5‐inch 1‐inch 1 4 7 28

12 4 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 4‐inch 2‐inch 0.625‐inch 1 4 7 28

3 4 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 4 4 7 112

4 4 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 4 4 7 112

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 2 7 14

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 2 7 14

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 7 56

Fort Christiansvaern ‐ northeast bastion

6 Shutters

1 1 1 of 4 Strap hinge ‐ strap 18‐inch 1.75‐inch 1‐inch 1 4 6 24

2 1 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 4‐inch 2‐inch 0.75‐inch 1 4 6 24

3 1 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 4 4 6 96

4 1 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 4 4 6 96

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 2 6 12

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 2 6 12

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 6 48

Fort Christiansvaern ‐ stable yard east

16 Shutters

11 4 1 of 4 Strap Hinge Strap 15‐inch 1.5‐inch 1‐inch 1 2 16 32

12 4 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 4‐inch 2‐inch 0.625‐inch 1 2 16 32

3 4 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 4 2 16 128

4 4 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 4 2 16 128

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 1 16 16

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 1 16 16

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 1 16 64

Attachment A Page 2 of 5

Fort Christiansvaern ‐ commandant's gallery

9 Shutters

13 5 1 of 4 L‐shaped Bracket 7.5‐inch 6.5‐inch 1‐inch 1 4 9 36

14 5 2 of 4 Off‐set Pintle 5/16" Wood Thrds 4‐inch 4‐inch 0.625‐inch 1 4 9 36

3 5 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 5 4 9 180

4 5 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 5 4 9 180

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 2 9 18

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 2 9 18

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 9 72

15 6 1 of 3 U‐latch for center clasp 4‐inch 0.75‐inch 5/16‐inch 1 2 9 18

16 6 2 of 3 L‐hook for center clasp 4‐inch 0.75‐inch 5/16‐inch 1 2 9 18

17 6 3 of 3 Swinging eye for center clasp 2‐inch 0.75‐inch 5/16‐inch 1 2 9 18

Door Hardware Steeple Building ‐ yard side

2 Double Doors

Part # Set # Part/Set Item Description 1st Dimension (Longest) 2nd Dimension 3rd Dimension # Parts Needed per Set # Sets Needed per Opening # Openings # Parts Per Area

18 7 1 of 4 Large Strap hinge ‐ strap 24‐inch 2‐inch 1.5‐inch 1 6 2 12

19 7 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 5‐inch 2.5‐inch 1.5‐inch 1 6 2 12

20 7 3 of 4 Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 7 6 2 84

21 7 4 of 4 Carriage Bolt Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 7 6 2 84

22 8 1 of 6 Large Interior Propped Bar 40‐inch 2‐inch 0.75‐inch 1 2 2 4

23 8 2 of 6 Large Bar Eye 5‐inch 1.5‐inch 5/16‐inch 1 2 2 4

24 8 3 of 6 Large Bar Receiver Eye 4‐inch 1‐inch 5/16‐inch 1 2 2 4

25 8 4 of 6 Large Bar Receiver Plate with Eye 6‐inch 6‐inch 2‐inch 1 2 2 4

20 8 5 of 6 Receiver Plate Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 8 2 2 32

21 8 6 of 6 Carriage Bolt Square Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 8 2 2 32

Steeple Building ‐ steeple side

2 Double Doors

18 7 1 of 4 Large Strap hinge ‐ strap 24‐inch 2‐inch 1.5‐inch 1 6 2 12

19 7 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 5‐inch 2.5‐inch 1.5‐inch 1 6 2 12

20 7 3 of 4 Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 7 6 2 84

21 7 4 of 4 Carriage Bolt Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 7 6 2 84

22 8 1 of 6 Large Interior Propped Bar 40‐inch 2‐inch 0.75‐inch 1 1 2 2

23 8 2 of 6 Large Bar Eye 5‐inch 1.5‐inch 5/16‐inch 1 1 2 2

24 8 3 of 6 Large Bar Receiver Eye 4‐inch 1‐inch 5/16‐inch 1 1 2 2

25 8 4 of 6 Large Bar Receiver Plate with Eye 6‐inch 6‐inch 2‐inch 1 1 2 2

20 8 5 of 6 Receiver Plate Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 8 1 2 16

21 8 6 of 6 Carriage Bolt Square Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 8 1 2 16

26 9 1 of 3 Door Handle and Plate 8‐inch 2‐inch 3‐inch 1 1 2 2

20 9 2 of 3 Receiver Plate Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 4 1 2 8

21 9 3 of 3 Carriage Bolt Square Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 4 1 2 8

27 10 1 of 3 Ext. Horizontal Latching Bar 16.25‐inch 3‐inch 3/8‐inch 1 1 2 2

28 10 2 of 3 Latching Bar U's (5/16" threads) 5‐inch 1.5‐inch 5/16‐inch 2 1 2 4

21 10 3 of 3 Carriage Bolt Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 4 1 2 8

Fort Christiansvaern ‐ west curtain east

4 Single Doors

18 7 1 of 4 Large Strap hinge ‐ strap 24‐inch 2‐inch 1.5‐inch 1 2 4 8

19 7 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 5‐inch 2.5‐inch 1.5‐inch 1 2 4 8

20 7 3 of 4 Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 7 2 4 56

21 7 4 of 4 Carriage Bolt Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 7 2 4 56

29 11 1 of 2 Ext. Diagonal Locking Bar 42‐inch 2.5‐inch 1/4‐inch 1 1 4 4

30 11 2 of 2 Latching Bar U's (5/16" threads) 5‐inch 2.5‐inch 5/16‐inch 2 1 4 8

Attachment A Page 3 of 5

Fort Christiansvaern ‐ all other doors

4 Single Doors

18 7 1 of 4 Large Strap hinge ‐ strap 24‐inch 2‐inch 1.5‐inch 1 2 4 8

19 7 2 of 4 Hinge ‐Pintle 5/16" Wood Thrds 5‐inch 2.5‐inch 1.5‐inch 1 2 4 8

20 7 3 of 4 Carriage Bolts (5/16") 5‐inch Head Dimension Head Dimension 7 2 4 56

21 7 4 of 4 Carriage Bolt Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 7 2 4 56

27 10 1 of 3 Ext. Horizontal Latching Bar 16.25‐inch 3‐inch 3/8‐inch 1 1 4 4

28 10 2 of 3 Latching Bar U's (5/16" threads) 5‐inch 1.5‐inch 5/16‐inch 2 1 4 8

21 10 3 of 3 Carriage Bolt Nuts (5/16") Nut Dimension Nut Dimension Nut Dimension 2 1 4 8

Window Hardware Steeple Building

12 Windows

Part # Set # Part/Set Item Description 1st Dimension (Longest) 2nd Dimension 3rd Dimension # Parts Needed per Set # Sets Needed per Opening # Openings # Parts Per Area

13 5 1 of 4 L‐shaped Bracket 7.5‐inch 6.5‐inch 1‐inch 1 4 12 48

14 5 2 of 4 Off‐set Pintle 5/16" Wood Thrds 4‐inch 4‐inch 0.625‐inch 1 4 12 48

3 5 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 5 4 12 240

4 5 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 5 4 12 240

31 12 1 of 3 Center Clasp Rotating Clip 2.5‐inch 1/2‐inch 3/8‐inch 1 1 12 12

32 12 2 of 3 Clasp Latch ‐ Trapezoid Bracket 4‐inch 1/2‐inch 7/16‐inch 1 1 12 12

33 12 3 of 3 Clasp Pivot Pin (smooth then threaded) 4‐inch 1/2‐inch 1/2‐inch 1 1 12 12

Scale House

16 Windows

13 5 1 of 4 L‐shaped Bracket 7.5‐inch 6.5‐inch 1‐inch 1 4 16 64

14 5 2 of 4 Off‐set Pintle 5/16" Wood Thrds 4‐inch 4‐inch 0.625‐inch 1 4 16 64

3 5 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 5 4 16 320

4 5 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 5 4 16 320

31 12 1 of 3 Center Clasp Rotating Clip 2.5‐inch 1/2‐inch 3/8‐inch 1 1 16 16

32 12 2 of 3 Clasp Latch ‐ Trapezoid Bracket 4‐inch 1/2‐inch 7/16‐inch 1 1 16 16

33 12 3 of 3 Clasp Pivot Pin (smooth then threaded) 4‐inch 1/2‐inch 1/2‐inch 1 1 16 16

Fort Christiansvaern ‐ mid‐gallery 2 section windows

2 Windows

13 5 1 of 4 L‐shaped Bracket 7.5‐inch 6.5‐inch 1‐inch 1 4 2 8

14 5 2 of 4 Off‐set Pintle 5/16" Wood Thrds 4‐inch 4‐inch 0.625‐inch 1 4 2 8

3 5 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 5 4 2 40

4 5 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 5 4 2 40

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 2 2 4

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 2 2 4

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 2 16

15 6 1 of 3 U‐latch for center clasp 4‐inch 0.75‐inch 5/16‐inch 1 2 2 4

16 6 2 of 3 L‐hook for center clasp 4‐inch 0.75‐inch 5/16‐inch 1 2 2 4

17 6 3 of 3 Swinging eye for center clasp 2‐inch 0.75‐inch 5/16‐inch 1 2 2 4

Fort Christiansvaern ‐ mid‐gallery 4 section window

1 Window

13 5 1 of 4 L‐shaped Bracket 7.5‐inch 6.5‐inch 1‐inch 1 8 1 8

14 5 2 of 4 Off‐set Pintle 5/16" Wood Thrds 4‐inch 4‐inch 0.625‐inch 1 8 1 8

3 5 3 of 4 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 5 8 1 40

4 5 4 of 4 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 5 8 1 40

5 2 1 of 3 Exterior Long Hook 14‐inch 1.5‐inch 5/16‐inch 1 4 1 4

6 2 2 of 3 Interior Shorter Hook 5.25‐inch 1.5‐inch 5/16‐inch 1 4 1 4

7 2 3 of 3 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 4 1 16

15 6 1 of 3 U‐latch for center clasp 4‐inch 0.75‐inch 5/16‐inch 1 4 1 4

16 6 2 of 3 L‐hook for center clasp 4‐inch 0.75‐inch 5/16‐inch 1 4 1 4

17 6 3 of 3 Swinging eye for center clasp 2‐inch 0.75‐inch 5/16‐inch 1 4 1 4

Attachment A Page 4 of 5

Fort Christiansvaern ‐ gallery half circle windows

11 Windows

34 13 1 of 3 Arc top‐hinge 10.25‐inch 4.5‐inch 1/4‐inch 1 1 11 11

3 13 2 of 3 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 10 1 11 110

4 13 3 of 3 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 10 1 11 110

6 2 1 of 2 Interior Short Hook 5.25‐inch 1.5‐inch 5/16‐inch 2 1 11 22

7 2 2 of 2 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 1 11 44

Fort Christiansvaern ‐ gallery half‐oval window

1 Window

35 14 1 of 4 Longer Arc top‐hinge 15‐inch 6.5‐inch 1/4‐inch 1 1 1 1

3 14 2 of 3 Carriage Bolts (1/4") 4‐inch Head Dimension Head Dimension 14 1 1 14

4 14 3 of 3 Carriage Bolt Nuts Nut Dimension Nut Dimension Nut Dimension 14 1 1 14

6 2 1 of 2 Interior Short Hook 5.25‐inch 1.5‐inch 5/16‐inch 2 2 1 4

7 2 2 of 2 Eye 5/16" Wood Thrds. 4‐inch 1‐inch 5/16‐inch 4 2 1 8

Attachment A Page 5 of 5

Attachment B: Shutter Hardware Examples

Historic Hardware Attachment B Page 1 of 5

Figure 1: Drawing example of historic strap hinges. Strap attachment points shall be carriage bolts as described in the Statement of Work (SOW) with matching square nuts and washers. Plates and straps shall have square holes for carrier bolts square sections to rest and be secured. Pintle attachment points shall be threaded with standard course wood style threads with diameter as described in the SOW.

Figure 2: Profile drawing example of shutter, hinges, and hooks.

Dimensions Vary

Historic Hardware Attachment B Page 2 of 5

Figure 3: Drawing examples of interior and exterior hook and eye sets

Figure 4: Drawing example of slide latch in middle of steeple building shutter. Wrought nails shown shall be carriage bolts as described in the Statement of Work with matching square nuts and washers. Plate shall have square holes for carrier bolts square sections to rest and be secured.

Historic Hardware – Attachment B Page 3 of 5

Figure 5: Example Photo of horizontal shutter. Note that the hook has come loose from the middle of the bottom of the shutter.

Figure 6: Photo example of horizontal shutters.

Historic Hardware Attachment B Page 4 of 5

Figure 6: Drawing example of shutters with L shaped bracket and off set pintle hinges. These pintles have two attachment points that extend into the support frame. One at the base of the pintle colar which shall be threaded with standard course wood style threads, and one at the bottom of the pintle which shall be a square hole for a carrier bolt as described in the Statement of Work.

Figure 7: Drawing example interior center clasp set. Note that these are for one clasp per shutter side, so there are two clasp sets per opening with one set left and one set right.

Historic Hardware – Attachment B Page 5 of 5

Figure 9: Photo example of Commandant’s Gallery Shutters.

Historic Hardware Attachment C Page 1 of 5

Steeple Building Doors

Figure 1: Example drawing of large interior propped bar. Wrought nails shown shall be carriage bolts as described in the Statement of Work with matching square nuts and washers. Plate shall have square holes for carriage bolts square sections to rest and be secured.

Figure 2: Example photo of door style with 2 interior, propped bars and large strap hinges.

40 inches

Historic Hardware Attachment C Page 2 of 5

Figure 3: Example photo of door with 1 interior propped locking bar and 1 interior handle set. Note that the third center hinge is missing from each side of the door.

Historic Hardware Attachment C Page 3 of 5

Figure 4: Photo example of steeple building door exterior with horizontal locking bar.

Figure 5: Drawing example of exterior horizontal locking bar.

Historic Hardware Attachment C Page 4 of 5

Fort Christiansvaern Doors

Figure 6: Photo example of single door with large strap hinges and large diagonal locking bar.

Historic Hardware Attachment C Page 5 of 5

Figure 7: Drawing example of door with large strap hinges and horizontal exterior locking bar same as the steeple building horizontal locking bar.

Attachment D: Window Hardware Examples

Historic Hardware Attachment D Page 1 of 2

Figure 1: Drawing example of Steeple Building, Scale House and Gallery Center window brackets. Brackets are the same as the louvered shutters in the Gallery.

Figure 2: Drawing example of center window clasp set. Attachment points for both sides of the clasp shall be upgraded to standard course wood thread shank as described in the SOW.

Attachment D: Window Hardware Examples

Historic Hardware Attachment D Page 2 of 2

Figure 3: Drawing examples of half circle and oval window and hinges at Fort Christiansvaern. Screws upgraded to countersink flat head with ¼ inch shank.

Figure 4: Drawing example of the large window in the center of the Gallery at Fort Christiansvaern showing the location of all 8 L shaped hinges and off set pintles. Note that the

Gallery windows shall have same clasp sets as the Gallery shutters shown in Attachment B Figure 7, with one for left and one for right, except this large center window which will have one per window section.