Slate Mine Bridge Plans.pdf

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SLATE MINE ROAD AT PINE LOG CREEK BRIDGE REPAIR
Solicitation number
PE-66400-NONST-2026-000000013
Issued by
Barrow County, Brooklet City, Georgia

About this file

This is a bridge repair plan document prepared by EXP US Services, Inc. for Gordon County, Georgia, detailing comprehensive repairs to the Slate Mine Road bridge over Pine Log Creek (Bridge #129-5085-0). The project encompasses multiple repair activities including cap spall repairs on concrete pier walls, replacement of expansion joint seals, cleaning and painting of structural steel beams and bearings, anchor bolt realignment and repair, removal of drift deposits, placement of rip-rap for scour protection, and cleaning of the bridge deck. The bridge, built in 2002 with a two-span steel beam structure carrying approximately 110 vehicles per day, requires urgent repairs to address significant structural deficiencies identified during routine inspection on May 21, 2025. The primary concern involves critical spall damage beneath bearing masonry plates at Bent 2, particularly under Span 2 Beam 3, which resulted in partial loss of bearing support and necessitated bridge closure until repairs are completed.

The contract specifications establish two critical completion timelines: the cap spall repair operation must be completed within 120 calendar days from notice to proceed, with liquidated damages assessed according to contract specifications for non-compliance, while all remaining work shall be completed within 180 calendar days at a liquidated damage rate of $150 per day. The bid item list includes traffic control, mobilization, concrete spall repairs, bearing realignment, expansion joint sealing, structural steel cleaning and painting, rip-rap placement, and deck cleaning, with estimated quantities provided (78 linear feet of joint sealing, 4,708 square feet of beam painting, 60 tons of rip-rap, and two bearing realignment locations). The project requires compliance with Georgia Department of Transportation standards and specifications, including Environmental Sensitive Area restrictions, utility coordination with 60-day advance notice, proper disposal at environmentally-approved sites, and adherence to current Construction Standards and Details as published by GDOT, with total project cost estimated at $586,000 based on 2013 pricing data.

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GORDON COUNTY GEORGIA

BRIDGE REPAIR PLAN

SLATE MINE ROAD AT PINE LOG CREEK

PLAN OF PROPOSED

COUNTY: GORDON

FEDERAL ROUTE: N/A

STATE ROUTE: N/A

ROUTES ARE LOCATED: 100% WITHIN U. S. CONGRESSIONAL DISTRICT NO. 11

ROUTES ARE LOCATED: 100% IN THE

100% WITHIN GORDON COUNTY

GORDON IS COUNTY NO. 129

MID-POINT COORDINATES: 34.40419, -84.75555

COMPLETED PLANS: 03/02/2026

LENGTH OF PROJECT IN MILES

GORDON TOTAL

NET LENGTH OF PROJECT BRIDGE REPAIR ONLY

NET LENGTH OF EXCEPTIONS 0.000 0.000

GROSS LENGTH OF PROJECT 0.000 0.000

PRESENT TRAFFIC: 110 V.P.D.

03/02/2026 (FINAL PLANS)

PREPARED FOR

GORDON County

Georgia by

EXP US Services, Inc.

512 Riverside Parkway, Rome, GA 30161

03/02/2026

COUNTY: GORDON Version Date: 03/02/2026

BRIDGE REPAIR PLAN INDEX -------------------------------------------------------------------------------------------------

1 REPAIR PLAN COVER SHEET

2 REPAIR PLAN INDEX

3 LOCATION SKETCH

4 REPAIR PLAN LAYOUT

5 EXISTING BRIDGE PLANS

7 BID ITEM LIST AND DETAILED ESTIMATE

8 GENERAL NOTES

11 UTILITY INFORMATION

13 BRIDGE INSPECTION REPORT (PROVIDED FOR SUPPORTING INFORMATION)

45 GDOT BRIDGE MAINTENANCE MANUAL AND BRIDGE REPAIR DETAILS

LOCATION MAP

BRIDGE LOCATION

BRIDGE ID: 129-5085-0

SLATE MINE ROAD over PINE LOG CREEK

LAT/LONG: 34.40419, -84.75555

BENT 1 BENT 2 BENT 3

SPAN 1 SPAN 2

BEAM 1

BEAM 2

BEAM 3

BEAM 4

BEAM 5

NO

RTH

CAP SPALL REPAIR

EXPANSION JOINT SEAL

REPAIR PLAN LAYOUT

CONSTRUCTION SEQUENCE

1. INSTALL TRAFFIC CONTROL.

2. PLACE TEMPORARY SUPPORT(S) REQUIRED TO SUPPORT BRIDGE STRUCTURE

DURING CAP SPALL REPAIRS.

3. REPAIR CAP SPALLS TO RESTORE BEARING CAPACITY UNDER STEEL BEAMS.

4. RESET BEARINGS.

5. REMOVE FORMS AND TEMPORARY SUPPORT(S) AFTER CONCRETE REACHES 28-DAY

STRENGTH.

6. COMPLETE REMAINING REPAIRS.

THE AFOREMENTIONED SEQUENCE SHALL BE COORDINATED WITH ROADWAY

OPERATIONS, SEE ROADWAY PLANS. IN LIEU OF THE ABOVE CONSTRUCTION

SEQUENCE, THE CONTRACTOR MAY SUBMIT A PROPOSED CONSTRUCTION SEQUENCE

FOR APPROVAL.

WORK CONSISTS OF:

1. CAP SPALL REPAIR SPAN 1 BEAM 5 (STA 0+49)

2. CAP SPALL REPAIR SPAN 2 BEAM 3 (STA 0+51)

3. REPLACE ANCHOR BOLTS

4. RESET BEARINGS

5. REPLACEMENT OF EXPANSION JOINT SEALS

6. CLEAN AND PAINT STRUCTURAL STEEL AND BEARINGS

7. REMOVE DRIFT

8. PLACE RIP RAP

9. CLEAN DECK

ITEM DESCRIPTION UNIT QUANTITY UNIT COST ITEM TOTAL

150-1000 TRAFFIC CONTROL - LS LS $ - $ -

151-1000 MOBILIZATION - LS LS $ - $ -

461-2000 CLEAN AND RESEAL DECK JOINTS LF 78 $ - $ -

535-1105 BRIDGE PAINTING (CLEAN AND REPAINT BEAMS) SF 4708 $ - $ -

603-1000 ADD RIP-RAP AS DIRECTED BY ENGINEER TN 60 $ - $ -

632-0003 CHANGEABLE MESSAGE SIGN, PORTABLE, TYPE 3 EA 1 $ - $ -

830-1401 CONCRETE SPALL REPAIR - SPAN 1 BEAM 5 @ BENT 2 STA 0+49 LS LS $ - $ -

830-1401 CONCRETE SPALL REPAIR - SPAN 2 BEAM 3 @ BENT 2 STA 0+51 LS LS $ - $ -

830-1402 REALIGN BEARINGS AND REPAIR ANCHOR BOLTS. EA 2 $ - $ -

999-7900 REMOVE DRIFT LS LS $ - $ -

Total Cost $ -

129-5085-0 SLATE MINE ROAD OVER PINE LOG CREEK

BID ITEM LIST AND DETAILED ESTIMATE

COUNTY: GORDON

Version Date: 3/2/2025

GENERAL NOTES

1. THE COUNTY OF GORDON, GEORGIA IS THE ADMINISTRATOR OF THIS PROJECT AND

PLANS. ALL REFERENCES IN THIS DOCUMENT, WHICH INCLUDES ALL PAPERS,

WRITINGS, DOCUMENTS, DRAWINGS, OR PHOTOGRAPHS USED, OR TO BE USED, IN

CONNECTION WITH THIS DOCUMENT, TO THE STATE HIGHWAY DEPARTMENT OF

GEORGIA, STATE HIGHWAY DEPARTMENT, GEORGIA STATE HIGHWAY DEPARTMENT,

HIGHWAY DEPARTMENT, OR DEPARTMENT WHEN THE CONTEXT THEREOF MEANS THE

STATE HIGHWAY DEPARTMENT OF GEORGIA, SHALL BE DEEMED TO MEAN, THE

GEORGIA DEPARTMENT OF TRANSPORTATION.

2. THE DATA, TOGETHER WITH ALL OTHER INFORMATION SHOWN ON THESE PLANS, OR

IN ANY WAY INDICATED THEREBY, WHETHER BY DRAWINGS OR NOTES, OR IN ANY

OTHER MANNER, ARE BASED UPON FIELD INVESTIGATIONS AND ARE BELIEVED TO BE

INDICATIVE OF ACTUAL CONDITIONS. HOWEVER, THE SAME ARE SHOWN AS

INFORMATION ONLY, ARE NOT GUARANTEED AND DO NOT BIND GORDON COUNTY OR

THE DEPARTMENT OF TRANSPORTATION IN ANY WAY. THE ATTENTION OF THE

BIDDER IS SPECIFICALLY DIRECTED TO SECTIONS 102.04, 102.05, AND 104.03 OF THE

SPECIFICATIONS.

3. THESE PLANS HAVE BEEN PREPARED IN ACCORDANCE WITH THE 2025

CONSTRUCTION STANDARDS AND DETAILS BOOK AND ATTACHED APPLICABLE

REVISIONS. THE 2025 CONSTRUCTION STANDARDS AND DETAILS BOOK IS AVAILABLE

AT:

http://mydocs.dot.ga.gov/info/gdotpubs/ConstructionStandardsAndDetails/Forms/AllItems.aspx

ANY REVISIONS CONTAINED WITHIN THIS PLAN SET SUPERSEDE THE 2025

CONSTRUCTION STANDARDS AND DETAILS BOOK WHICH THEY REVISE OR IN WHICH

THERE IS A CONFLICT.

4. THE CAP SPALL REPAIR OPERATION WILL BE COMPLETED WITHIN ONE HUNDRED

AND TWENTY (120) CALENDAR DAYS FROM NOTICE TO PROCEED. FAILURE TO

COMPLETE WITHIN THE SPECIFIED TIME WILL RESULT IN LIQUIDATED DAMAGES TO BE

ASSESSED IN ACCORDANCE WITH SUBSECTION 108.08 OF THE SPECIFICATIONS.

5. ALL REMAINING WORK SHALL BE COMPLETED WITHIN ONE HUNDRED AND EIGHTY

(180) CALENDAR DAYS. FAILURE TO COMPLETE WITHIN THE SPECIFIED TIME WILL

RESULT IN LIQUIDATED DAMAGES TO BE ASSESSED AT A RATE OF $150 PER DAY.

6. PROPERLY INSTALL EROSION CONTROL DEVICES AT ALL AREAS OF EARTH SHOULDER

FILLING WORK. EROSION CONTROL SHALL BE PERFORMED AND PAID FOR IN

OVERALL PRICE BID TO COMPLETE THE WORK.

7. GRASS ALL AREAS OF EARTH SHOULDER FILLING. GRASSING SHALL BE PERFORMED

AND PAID FOR IN ACCORDANCE WITH SECTION 700 OF THE SPECIFICATIONS.

http://mydocs.dot.ga.gov/info/gdotpubs/ConstructionStandardsAndDetails/Forms/AllItems.aspx

8. ALL BORROW AND WASTE SITES FOR THIS PROJECT SHALL BE ENVIRONMENTALLY

APPROVED PRIOR TO CONSTRUCTION ACTIVITIES OCCURRING IN THEM. ALL

COMMON FILL OR EXCESS MATERIAL DISPOSED OUTSIDE THE PROJECT RIGHT OF

WAY SHALL BE PLACED IN EITHER A PERMITTED SOLID WASTE FACILITY, A PERMITTED

INERT WASTE LANDFILL OR IN AN ENGINEERED FILL. SEE SECTION 201 OF THE

STANDARD SPECIFICATION AND SUPPLEMENTS THERETO FOR ADDITIONAL

INFORMATION.

9. WHEN ESAs ARE SHOWN ON THE PLANS, ENSURE THAT ALL CONSTRUCTION RELATED

ACTIVITIES IN PLACES ADJACENT TO ENVIRONMENTALLY SENSITIVE AREAS (ESAs)

(EASEMENTS, STAGING, VEHICULAR USE, BORROW OR WASTE ACTIVITIES,

CONSTRUCTION TRAILER PLACEMENT AND STAGING) BE RESTRICTED TO THE

EXISTING RIGHT-OF-WAY.

10. THERE ARE NO ADDITIONAL ENVIRONMENTAL RESOURCE IMPACTS INCLUDED IN THIS

PROJECT.

11. THIS PROJECT DOES NOT REQUIRE A NOI.

12. NOTIFY UTILITY COMPANIES A MINIMUM SIXTY (60) DAYS IN ADVANCE OF ANY

PROPOSED WORK IN ORDER FOR UTILITY COMPANIES TO BEGIN CLEARING CONFLICTS

WITH SCHEDULED WORK.

13. CAP SPALL REPAIRS SHALL BE IN ACCORDANCE WITH ACTIVITY 830.14 – CAP-COLUMN

SPALL REPAIR FULL DEPTH OR ACTIVITY 830.16 - CAP EXTENSION - WIDENING.

14. BAR BENDING DETAILS PER GDOT BRIDGE STRUCTURE MAINTENANCE AND

REHABILITATION REPAIR MANUAL

15. REINFORCING STEEL - PLACE AND TIE ALL REINFORCING STEEL IN ACCORDANCE WITH

THE GEORGIA DOT SPECIFICATIONS. DO NOT WELD REINFORCING STEEL. MAINTAIN 2

INCH MINIMUM CLEARANCE ON ALL REINFORCEMENT UNLESS OTHERWISE NOTED.

16. CHAMFER - CHAMFER ALL EXPOSED CONCRETE EDGES 3/4" UNLESS OTHERWISE

NOTED.

17. TEMPORARY SHORING - INCLUDE THE COST OF TEMPORARY SHORING AS NECESSARY

FOR BRIDGE CONSTRUCTION IN THE OVERALL BID SUBMITTED.

18. THE ORIGINAL BRIDGE WAS BUILT UNDER PROJECT NUMBER PR 304-1(129) (PLAN

SHEETS ATTACHED).

19. DIMENSIONS AND ELEVATIONS - VERIFY ALL DIMENSIONS AND ELEVATIONS IN THE

FIELD PRIOR TO ORDERING MATERIALS OR BUILDING FORMS. LIGHT LINES INDICATE

THE EXISTING STRUCTURE AND HEAVY LINES INDICATE THE NEW STRUCTURE.

20. EPOXY RESIN ADHESIVE - APPLY EPOXY RESIN ADHESIVE TYPE w TO ALL HARDENED

CONCRETE SURFACES JUST PRIOR TO POURING THE CONCRETE FOR THE NEXT

STAGE OF CONSTRUCTION, SEE SECTION 886 OF THE GEORGIA DOT SPECIFICATIONS.

INCLUDE THE COST OF EPOXY ADHESIVE AND APPLICATION IN THE OVERALL BID

SUBMITTED.

21. EXISTING BRIDGE JOINTS - CLEAN EXISTING BRIDGE EXPANSION JOINTS OF ALL DIRT,

REFUSE, AND EXISTING SEALANT AND SEAL JOINTS USING LOW DENSITY

POLYETHYLENE SEAL AS PER SECTION 449.2.D OF THE GEORGIA DOT SPECIFICATIONS.

INCLUDE THE COST OF MATERIALS AND INSTALLATION IN THE OVERALL BID

SUBMITTED.

22. PAINT - CLEAN EXISTING STRUCTURAL STEEL TO SSPC-SP2 AND PAINT ALL NEW AND

EXISTING STRUCTURAL STEEL AS PER SECTION 535 OF THE GEORGIA DOT

SPECIFICATIONS. EXISTING STRUCTURAL STEEL HAS BEEN PAINTED WITH LEAD PAINT.

23. INCIDENTAL ITEMS - INCLUDE THE COST INCIDENTAL TO THE WORK THAT IS NOT

SPECIFICALLY COVERED BY THE GEORGIA STANDARD SPECIFICATIONS,

SUPPLEMENTAL SPECIFICATIONS AND/OR SPECIAL PROVISIONS IN THE OVERALL BID

SUBMITTED. THIS INCLUDES THE COST OF CLEANING AND BENDING OF EXISTING

REINFORCEMENT, WATERPROOFING, JOINT FILLERS AND OTHER INCIDENTAL ITEMS

NECESSARY TO COMPLETE THE WORK.

24. INCLUDE THE COST OF SUPPLYING AND INSTALLING FILTER FABRIC IN THE COST BID

FOR RIP RAP.

25. ITEMS MAY BE OMITTED OR QUANTITIES REDUCED BASED ON PRICE BID AND

BUDGETING CONSTRAINTS.

SLATE MINE ROAD BRIDGE AREA AT PINE LOG CREEK

COMCAST TELECOMMUNICATION

Name Facility Type

SCALE IN FEET

0 100

COMCAST

TELECOMMUNICATIONS

SLA

TE M

IN

E R

OAD

T T T

T

T

Team Leader: Phillip Jennings

Latitude:34.40419, Longitude:-84.75555

Route: 00304 Log:0.600

District 6, 129 - Gordon County

Owner: 2-County Highway Agency

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

SLATE MINE ROAD over PINE LOG CREEK (129-00304X-000.60N) Bridge #129-5085-0(Routine)

© OpenStreetMap contributors

Location: 3.8 MI SW OF FAIRMOUNT

34.40419, -84.75555

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

IDENTIFICATION

(1) State Names 13 - Georgia

(8) Structure Number 129-5085-0

(5) Inventory Route 1

(2) Highway Agency District 6 - District 6

(3) County Code 129 - Gordon

(4) Place Code 0

(6) Features Intersected PINE LOG CREEK

(7) Facility Carried SLATE MINE ROAD

(9) Location 3.8 MI SW OF FAIRMOUNT

(11) Mile Point 0.600 mi

(12) Base Highway Network No

(13) LRS Inventory Rte & Subrte 0000000000

(16) Latitude 34.40419

(17) Longitude -84.75555

(98) Border Bridge State Code

(99) Border Bridge Structure No.

(43) Main Structure Type 32 Material 3-Steel

Type 2-Stringer/Multi-beam or girder

(44) Approach Structure Type 00

Material 0-Other Type 0-Other

(45) No. of Spans in Main Unit 2

(46) No. of Approach Spans 0

(107) Deck Structure Type 1-Concrete Cast-in-Place

(108) Wearing Surface/Protective System

Type of Wearing Surface 0-None (no additional concrete thickness Type of Membrane 0-None

STRUCTURE TYPE AND MATERIAL

0-NoneType of Deck Protection

AGE AND SERVICE

(27) Year Built 2002

(106) Year Reconstructed

(42) Type of Service 15

On 1-Highway Under 5-Waterway

(28) Lane On 2

Under 0

(29) Average Daily Traffic 110

(30) Year of ADT 2024

(109) Truck ADT 1 %

(19) Bypass, Detour Length 6 mi

CLASSIFICATION

(112) NBIS Bridge Length Y

(104) Highway System 0

(26) Functional Class 9-Rural Local

(100) Defense Highway 0-The inventory route is not a

(101) Parallel Structure N-No parallel structure exists

(102) Direction of Traffic 2-2 - way traffic

(103) Temporary Structure - Blank

(105) Federal Lands Highways 0-N/A

(110) Designated National Network 0-The inventory route is not p

(20) Toll 3-On free road. The structure

(21) Maintain 2-County Highway Agency

(22) Owner 2-County Highway Agency

(37) Historical Significance 5-Bridge is not eligible for t

GEOMETRIC DATA

(48) Length of Maximum Span 50.0 ft

(49) Structure Length 100.0 ft

(50) Curb or Sidewalk Width

Left 0.0 ft Right 0.0 ft

(51) Bridge Roadway Width Curb to Curb 24.5 ft

(52) Deck Width Out to Out 27.0 ft

(32) Approach Roadway Width (W/Shoulders) 17.0 ft

(33) Bridge Median 0-No median

(34) Skew 0 Deg

(35) Structure Flared 0-No flare

(10) Inventory Route Min Vert Clear 99.99 ft

(47) Inventory Route Total Horiz Clear 24.5 ft

(53) Min Vert Clear Over Bridge Rdwy 99.99 ft

(54) Min Vert Underclear 0.00 ft Ref:

(55) Min Lat Underclear RT

0.0 ft

0.0 ft Ref:

(56) Min Lat Underclear LT

NAVIGATION DATA

(40) Navigation Horizontal Clearance

0.0 ft(116) Vert-Lift Bridge Nav Min Vert Clear

0.0 ft(39) Navigation Vertical Clearance

0-Not Applicable (P)(111) Pier Protection 0-No navigation control on wat(38) Navigation Control

0.0 ft

LOAD RATING AND POSTING

(31) Design Load 6-MS 18+Mod / HS 20+Mod

(63) Operating Rating Method 1

(64) Operating Rating

Type 1 - 2 - HS loading.

Rating 54

(65) Inventory Rating Method 1-Load Factor(LF)

(66) Inventory Rating

Type 1 - 2 - HS loading.

Rating 32

(70) Bridge Posting

(41) Structure Open/Posted/Closed A-Open, no restriction

5-Equal to or above legal loads

APPRAISAL

(67) Structural Evaluation 7

(68) Deck Geometry 4

(69) Clearances, Vertical/Horizontal N

(71) Waterway Adequacy 8

(72) Approach Roadway Alignment 5 (36A) Bridge Railings (36B) Transitions 0-Inspected feature does not meet c (36C) Approach Guardrail 0-Inspected feature does not meet c (36D) Approach Guardrail Ends

(113) Scour Critical Bridges U-Bridge with "unknown" foundation

0-Inspected feature does not meet c

0-Inspected feature does not meet c

PROPOSED IMPROVEMENTS

(75) Type of Work

(76) Length of Structure Improvement 0.0 ft

(94) Bridge Improvement Cost $ 391

(95) Roadway Improvement Cost $ 39

(96) Total Project Cost $ 586

(97) Year of Improvement Cost Estimate 2013

(114) Future ADT 735

(115) Year of Future ADT 2032

CONDITION

(62) Culverts 6(61) Channel & Channel Protection 3(60) Substructure 4(59) Superstructure 7(58) Deck

N

INSPECTIONS *

(90) Inspection Date

(91) Frequency

(92) Critical Feature Inspection A: Fracture Critical Detail B: Underwater Inspection C: Other Special Inspection

Done Freq. (Mon) Date

* The inspection date and frequency information in this box contains the current NBI date and frequency information. Please refer to the report header for the date this inspection was conducted.

No No No

05/21/2025

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Deck

Superstructure

Substructure

NBIS Condition: 7 Material: 15 - O.

Concrete

Deck Wearing Surface: 0-None (no additional concrete thickness or wearing surface is included in the bridge deck)

Deck Evaluation:

8.0" concrete slab.

Stay in place metal deck forms.

The deck surface has random minor cracks.

Bent 2 joint is open.

NBIS Condition: 4 Material: 34 - M. Steel Year Painted: 1978 Paint Type: 2 - 1- Lead Chromate Oil Alkyd System

Superstructure Evaluation:

Two span structure with five W33X130 steel beams.

Last painted in 1978, the beams were not cleaned when repainted and still have lead base paint under new paint.

The paint system has faded, has areas where the paint is peeling off and areas of effectiveness loss on the beams and bearings.

The bearings at the abutments have minor corrosion.

Bent 2 bearings have corrosion and pack rust.

Spans 1 and 2 beam ends at bent 2 have areas of corrosion and rust swell with beam 4 being the worst.

Span 1 beam 5 at bent 2 the bearing has up to .2' of the bearing masonry plate unsupported due to a moderate spall beneath the bearing. Now .7' of the masonry plate is now resting on solid cap.

Span 2 beam 1 has areas in the bottom flange with minor pitting.

Span 2 beam 3 at bent 2 the bearing has up to .6' of the bearing masonry plate unsupported due to a large spall beneath the bearing. Only .3' of the bearing masonry plate is resting on solid cap. The bearing sole plate and masonry plates are out of alignment. The masonry plate is 0.75” forward of the sole plate. All other bearings at current temperature are squarely aligned.

Water from the deck drains is corroding the exterior beam flanges and webs.

Shoulder erosion on left and right sides of abutment 3 is causing dirt and gravel to accumulate on the exterior beams. (Needs to be removed)

Special note:

The superstructure was rated a 4 due the lack bearing beneath beam 3 in span 2 at bent 2. Once proper repairs are made to the cap the rating will change to reflect the condition.

NBIS Condition: 3 Material: 20 - O.

Concrete

Year Painted: 0000 Paint Type: 1 - 0- Not Applicable

Evaluation

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Substructure Evaluation:

All concrete cap units, abutments are founded on driven steel pile.

Bent 2 is a solid concrete pier wall founded on a spread footing.

Abutment 1 cap beneath bay 4 has a minor spall.

Abutment 1 back walls have moderate spall/delamination areas at the beam ends.

Bent 2 pier wall rear face beneath beam 5 has a 1.0' long x 0.2' wide x 1.0' high spall beneath the bearing.

Bent 2 pier wall forward face beneath beam 3 has a a large spall measuring 5.7’ long x .6’ wide x 3’ high. The spall measured from the top on the right side of the bearing masonry plate shows up to .6' of the bearing unsupported and on the left .55’ of the masonry plate is unsupported. Only 0.3’ of the bearing masonry plate on the right side and 0.35’ on left side is supported by a solid cap. The right anchor bolt and nut is still tight, this appears to be what is holding the rest of the delamination area to the cap. The left anchor nut is in place but has sheared. The masonry plate dimensions are .917' x .917' or 11” x 11” .

Bent 2 footer is exposed up to 0.9'.

Drift located beneath span 2.

The forward bank has minor scour.

Shoulder erosion on left and right sides of abutment 3 is causing dirt and gravel to accumulate on the exterior beams. (Needs to be removed)

This Bridge: 5 - Initial/Existing Inventory, does not replace any

Built in 2002 as a local county design using salvaged D.O.T. steel.

Replaces old serial 129-5057-0.

County road 304 Slate Mine Road.

The rear approach roadway is settled up to 1.5”. (Partially leveled with cold mix) Span 1 Left side bridge rail end at abutment 1 has a 2.0’ high x 0.5’ wide x 0.1’ deep spall.

Bridge rail has minor cracks with some efflorescence.

5/21/2025 Due to lack of bearing area beneath beam 3 in span 2 at bent 2. Caused by a large spall spall beneath the bearing masonry plate. It was determined that the bridge should be closed until repairs have been made. On 5/21/2025 Rusty Hogan, Gordon County Interim Public works Director was verbally notified of the Bridge Closure and meet with inspectors at the bridge.

Special Notes:

The rear left bridge rail does not have transitions or guardrail, leaving a dangerous blunt end exposed. The forward right bridge rail does not have a proper transition.

Bridge inspected beyond 24 months to optimize schedule.

General

Confined Space: 0 - No Traffic Control: 0 - No

Conditional Situations Underwater Inspection: Specialized Inspection:

Equipment Used 3 - 24' LadderAccess Equipment: Topside Boat: 1 - None

2 - BinocularsSpecial Imaging Device:2 - Hip bootsWaders:

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

103-Temporarily Shored: - Blank 41-Structure Open, Posted, Closed: A-Open, no restriction

Calculated Posting Truck Type

Posting required Existing Posting

Gross/H-Mod

HSMod

3-S-2

Piggyback

Tandem

Timber

Load Rating and Posting

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Superstructure Data

Span # Beam Type Beam Spacing (ft)

Span Length

(ft) # Beams Remarks

1 Steel Beam 6.4 50 5 W33X130 2 Steel Beam 6.4 50 5 W33X130

Bearing Data

Span # Rear Type Bearing Forward Type Bearing Remarks 1 Fixed Plate Sliding Plate 2 Sliding Plate Fixed Plate

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

ELEMENTS DESCRIPTION UNITS TOTAL CS1 CS2 CS3 CS4

12 Reinforced Concrete Deck SF 2700 2680 20 0 0

1130 Cracking (RC and Other) SF 20 0 20 0 0

107 Steel Open Girder/Beam LF 500 440 50 10 0

1000 Corrosion LF 60 0 50 10 0

515 Steel Protective Coating SF 4574 0 0 4474 100

3440 Effectiveness (Steel Protective Coatings) LF 4574 0 0 4474 100

210 Reinforced Concrete Pier Wall LF 27 20 0 1 6

1080 Delamination/Spall/Patched Area LF 7 0 0 1 6

215 Reinforced Concrete Abutment LF 54 53 1 0 0

1080 Delamination/Spall/Patched Area LF 1 0 1 0 0

220 Reinforced Concrete Pile Cap/Footing LF 27 17 10 0 0

6000 Scour LF 10 0 10 0 0

301 Pourable Joint Seal LF 75 50 0 0 25

2310 Leakage LF 25 0 0 0 25

311 Movable Bearing EA 10 0 8 1 1

1000 Corrosion EA 9 0 8 1 0

2240 Loss of Bearing Area EA 1 0 0 0 1

515 Steel Protective Coating SF 20 0 0 0 20

3440 Effectiveness (Steel Protective Coatings) EA 20 0 0 0 20

(1000-311) bearing 5 has spall in the bearing area

313 Fixed Bearing EA 10 0 10 0 0

1000 Corrosion EA 10 0 10 0 0

515 Steel Protective Coating SF 20 0 0 0 20

3440 Effectiveness (Steel Protective Coatings) EA 20 0 0 0 20

331 Reinforced Concrete Bridge Railing LF 200 195 4 1 0

1120 Efflorescence/Rust Staining LF 4 0 4 0 0

7000 Damage LF 1 0 0 1 0

Maintenance

Elements & Defects

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Acitivity Priority Location Comments 845-Other Bridge

Maintenance B Rear approach roadway Level roadway with the deck.

830-Repair Main Structural Members B

Bent 2 pier wall rear face beneath beam 5 and forward face beneath beam 3.

Repair spalls.

845-Other Bridge Maintenance B Deck drains Extend deck drains.

000-Bridge Painting B Superstructure Clean and paint beams and bearings.

830-Repair Main Structural

Members B Span 2 bearing 3 at bent 2. Realign bearings and repair anchor bolts.

845-Other Bridge

Maintenance B Span 2 at bent 2. Remove drift.

845-Other Bridge

Maintenance B Bent 2 pier wall footer and the forward bank. Add channel protection to prevent further scour.

845-Other Bridge Maintenance B Rear left and forward right bridge rail ends Install transitions and guard rail to the the rear left bridge rail end. Install proper transition the forward right.

800-Bridge Joint Sealing B Bent 2 joint. Clean and seal deck joint.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Channel Information

A: 11 B: 16 C: 24 D: 16.6 E: 2.6 F: 42 G: 11 H: 29 I: 34 J: 1 K: 3

Location of Bridge Height:

Bridge Height Taken:

Scour Condition:

Waterway Adequacy:

Channel Protection:

5' rear of bent 2

Channel Protection:

(54B) Min Vertical Underclearance (ft-in):

99-99(228A) Actual Min Vertical Odometer (ft-in):

(228B) Actual Min Vertical Opposite (ft-in):

(228C) Posted Min Vertical Odometer (ft-in):

(228D) Posted Min Vertical Opposite (ft-in):

(5E) Direction:

(55A) Lateral Type:

(55B) Min Lateral Under Clearance on Right (ft):

(56) Min Lateral Under Clearance on Left (ft):

(47) Total Horizontal Clearance (ft):

(69) Rating-Under Clearance Horizontal/Vertical:

99-99 00-00

00-00 0-N/A

N-Feature not a highway or railroad 0.0

N

0.0 24.5

Vertical Clearance

+ Substructure Skew = 0 - Channel Skew = 0 Angle of Stream Attack = 0

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Channel Profile

Bent No. Distance Upstream - Upstream + Downstream - Downstream + 1 3.8 4 2 19.2 18.1 17.7 17.8 3 4.7 3.7

1 1.5 2 2.5 3

Distance

El ev at io n

Downstream Elevation

1 1.5 2 2.5 3

Distance

El ev at io n

Upstream Elevation

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Underwater Report

Detailed Inspection:

Diver: Standby Diver:Dive Supervisor:

Bents Inspected:

Boat Used:

Bent Construction:

Inspection Type:

Maximum Water Depth: Water Level Reference:

Bridge Inspection Procedure:

Condition Ratings:

Substructure: Channel Protection: Scour: Underwater:63 N6 Waterway Adequacy: 8

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Left side

Looking north

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Span 1 looking north

Bent 2 pier wall forward face beneath beam 3 has an up to 5.7' long x .6' wide x 3' high spall/delamination area beneath the bearing area.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Bent 2 pier wall forward face beneath beam 3 has an up to 5.7' long x .6' wide x 3' high spall/delamination area beneath the bearing area.

View of bent 2 pier wall forward face beneath beam 3 spall, view from the top on the left side of the bearing. .

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

View of bent 2 pier wall forward face beneath beam 3 spall, view from top on the right side of the bearing. .

Bent 2 pier wall forward face beneath beam 3 view of the loss of bearing support on the left side of the bearing.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Bent 2 pier wall forward face beneath beam 3 view of the loss of bearing support right side.

Span 2 bearing 3 at bent 2 view of bearing misalignment.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Span 2 bearings 1, 2, 4, and 5 span 2 at bent 2 view of typical bearing alignment.

Span 2 bearing 3 at bent 2 view from the front.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Detail of forward bank and bank scour.

Detail of abutment 1.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Typical pack rust on bent 2 bearings.

Detail of rear bank.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Bent 2 beam ends have areas of corrosion and rust swell with beam 4 being the worst.

2" PVC conduit left side.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Detail of abutment 3.

The beam bottom flange has areas with minor corrosion.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Abutment 1 back walls have moderate spall/delaminaton areas.

The rear approach roadway is settled up to 1.5". (Partially leveled with cold mix)

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Rear left bridge rail does not have a transition and guard rail. ( Dangerous blunt end)

Span 1 Left side bridge rail at abutment 1 has a 2.0' high x 0.5' wide x 0.1' deep spall.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Bent 2 joint.

The deck surface has random minor cracks.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Bridge rail has minor cracks with some efflorescence.

Forward right transition.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Forward left and rear right transition.

Typical bridge rail.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Typical bearing with corrosion

Dirt is built around beams at abutment 3.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Drift located beneath span 2.

Beam 1 span 2 bottom flange typical pitting

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Typical corrosion in beams

Abutment 1 cap beneath bay 4 has a minor spall.

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Pier 2 rear spall beneath beam 5 (Bearing area)

WATERWAY

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

/14

/20

/14

/20

/03

/20

/25

/20

/03

/20

/08

/20

/12

/20

/22

/20

/19

/20

/10

/20

Deck Superstructure Substructure Culverts Channel Scour

Condition History

Inspection Date Deck Superstructure Substructure Culverts Channel Scour Critical

05/10/2023 7 7 7 N 8 N

05/19/2021 7 7 7 N 8 N

05/22/2019 7 7 7 N 8 N

06/12/2017 7 6 6 N 8 N

06/08/2015 7 7 7 N 8 N

06/03/2013 7 7 7 N 8 N

05/25/2011 7 7 7 N 8 N

06/03/2009 7 8 7 N 8 N

06/14/2007 7 8 7 N 8 N

06/14/2005 7 8 7 N 8 N

Team Lead: Phillip Jennings, Inspection Date: 05/21/2025 County: 129 - Gordon, District: 6, Inspection Area: 6

Georgia Department of Transportation

GEORGIA DEPARTMENT OF TRANSPORTATION

BRIDGE STRUCTURE

MAINTENANCE AND REHABILITATION

REPAIR MANUAL

OFFICE OF BRIDGE AND STRUCTURAL DESIGN

BRIDGE MAINTENANCE UNIT

June 29, 2012

Version 06.01.12

Disclaimer: These rehabilitation and maintenance procedures are for GDOT Maintenance Personnel and local municipality’s infrastructure maintenance personnel, and are general guidelines only for performing the many tasks assigned to bridge maintenance personnel. This manual does not cover maintenance of traffic.

This manual is not designed to establish a legal standard of care. It is published solely for information and general guidance purposes and is not to be used as a substitute for sound engineering practices and any use will be at one’s own risk. The Georgia Department of Transportation and the authors of this document make no warranties either express or implied as to the accuracy or fitness for any particular purpose and are not responsible for the consequences of the use and misuse of the contents of this document.

Other helpful links:

GDOT Bridge Design Policies & Manuals Page:

http://www.dot.ga.gov/doingbusiness/PoliciesManuals/bridge/Pages/default.aspx

GDOT Bridge Design Software:

http://www.dot.ga.gov/doingbusiness/PoliciesManuals/bridge/Pages/PCBridgeDesignSoftw are.aspx

GDOT Construction Standards and Details:

http://standarddetails.dot.ga.gov/stds_dtls/

GDOT Standard Specifications:

http://www.dot.ga.gov/doingbusiness/TheSource/Pages/specifications.aspx

GDOT Special Provisions:

http://www.dot.ga.gov/doingbusiness/TheSource/Pages/special_provisions.aspx

GDOT Qualified Products List:

http://www.dot.ga.gov/doingbusiness/Materials/qpl/Pages/default.aspx

Other Useful Documents:

GDOT Operations Work Zone Traffic Control – June 2006

See Appendix A for additional documents.

Please send direct comments, recommendations and questions to the Bridge Maintenance Unit care of Clayton Bennett, State Bridge Inspection Engineer: clbennett@dot.ga.gov or (404) 635-2889.

Table of Contents

Table of Contents Abbreviations Glossary 1 Introduction

1.1 Purpose of This Manual

1.2 Bridge Components

1.3 Bridge Culvert Components

1.4 Environmental Considerations

1.4.1 Permits

1.4.2 Coordination

1.4.3 Documents

1.5 General Notes for All Maintenance and Repair Activities

2 Bridge Structure Maintenance Activities Activity 800.01 – Bridge Deck Joint Sealing (Silicone) Activity 800.02 – Bridge Deck Joint Sealing (Evazote) Activity 805.01 – Header Joint Reconstruction – Asphalt Overlay Activity 805.02 – Header Joint Reconstruction – Concrete Deck Activity 810.01 – Deck Spall Repair Activity 810.02 – Full Depth Deck Repair Activity 810.03 – Full Depth Deck Repair – Driving Piles Activity 815.01 – Brush Curb Post Repair Activity 815.02 – Full Depth Standard Barrier Repair Activity 815.03 – Standard Barrier Top Spall Repair Activity 815.04 - Standard Barrier Gutter Spall Repair Activity 820.01 – Culvert Toe Wall Placement Activity 820.02 – Culvert Piping/Void Repair Activity 820.03 – Culvert Rip Rap Protection Activity 825-01 – Helper Bent (Temporary Repair) Activity 830.01 – H-Pile Structural Encasement (Circle) Activity 830.02 – H-Pile Structural Encasement (Square) Activity 830.03 – H-Pile Encasement Extension (Circle) Activity 830.04 – H-Pile Encasement Extension (Square)

Activity 830.05 – H-Pile Plating Structural Repair-Bolt Activity 830.06 – H-Pile Plating Structural Repair-Weld Activity 830.07 – H-Pile Swaybracing Activity 830.08 – PSC Pile Section Loss Repair Activity 830.09 – Timber Pile Section Loss Repair Activity 830.10 – Timber Pile Section Loss Repair (Collar) Activity 830.11 – Timber Pile Section Loss Repair (Encasement) Activity 830.12 – Timber Pile Swaybracing Activity 830.13 – Epoxy Injection (Cap and Columns) Activity 830.14 – Cap-Column Spall Repair – Full Depth Activity 830.15 – Cap-Column Spall Repair – Surface Activity 830.16 - Cap Extension - Widening Activity 830.17 – Anchor Bolt Repair Activity 830.18 – Endwall Spalls – Full Depth Activity 830.19 – Endwall Spalls – Surface Activity 830.20 – Beam Web Section Loss Repair Activity 830.21 – Prestressed Beam Hits Activity 830.22 – Spall Repair of RCDG Activity 830.23 – Bearing Failure Repair Under RCDG Activity 830.24 – Edge Beam Replacement Activity 830.25 – Staged Edge Beam Replacement Activity 845.01 – Rip Rap Placement Activity 845.02 – Erosion Repair at Abutments Activity 845.03 – Pile Bent Scour Repair Activity 845.04 – Slope Paving Repair Activity 845.05 – Approach Slab Settling

3 Preventive Maintenance Clean Deck and Gutters Clean Deck Drains and Scuppers Clean Expansion Joints Sealing Deck Clean Abutment/Caps Redress Rip Rap Brush/Tree Removal

Debris Removal Maintain Spillways

APPENDIX A – GENERAL REFERENCED DOCUMENTS

APPENDIX B – SPECIAL PROVISIONS

SECTION 519—TWO-PART POLYMER BRIDGE DECK OVERLAY

SECTION 521 – PATCHING CONCRETE BRIDGE DECK

SECTION 521 – PATCHING CONCRETE BRIDGE

SECTION 527 – MISCELLANEOUS CONCRETE REPAIR

APPENDIX C – QUALITY PRODUCTS LIST

Version 06.01.12 i-6

Abbreviations

AASHTO American Association of State Highway and Transportation Officials

ASTM American Society for Testing and Materials

BFPR Back Face Paving Rest

MUTCD Manual of Uniform Traffic Control Devices

QPL Quality Product List

RCDG Reinforced Concrete Deck Girder

Version 06.01.12 i-7

Glossary

A

Abutment: Bridge substructure at end of bridge which transfers loads from superstructure to foundation and provides lateral support for the approach roadway embankment. All bridges begin and end on an abutment.

Anchorage: The complete assemblage of members and parts, embedded in concrete, rock or other fixed material, designed to hold a portion of a structure in correct position. The anchorage is part of the superstructure.

Anchor Bolt: A metal rod or bar commonly threaded and fitted with a nut and washer at one end only, used to secure in a fixed position upon the substructure the bearings of a bridge, the base of a column, a pedestal, shoe, or other member of a structure. An anchor bolt is part of the superstructure.

Angle: A basic member shape, usually steel, in the form of an "L".

Approach Slab: A reinforced concrete slab placed on the approach embankment adjacent to and usually resting upon the abutment back wall; the function of the approach slab is to carry wheel loads on the approaches directly to the abutment, thereby transitioning any approach roadway misalignment due to approach embankment settlement.

Apron: A form of scour (erosion) protection consisting of concrete, riprap, or other construction material placed adjacent to abutments, bents and ends of culverts to prevent undermining.

B

Backfill: Material, usually soil or coarse aggregate, used to fill the unoccupied portion of a substructure excavation such as behind an abutment stem and backwall.

Backwall: The topmost portion of an abutment above the elevation of the bridge seat, functioning primarily as a retaining wall with a live load surcharge;

it may serve also as a support for the extreme end of the bridge deck and the approach slab. A backwall is part of the substructure.

Bank: Sloped sides of a waterway channel or approach roadway, short for embankment.

Base Plate: Steel plate, whether cast, rolled or forged, connected to a column, bearing or other member to transmit and distribute its load to the substructure. It is part of the bearing assembly.

Version 06.01.12 i-8

Batter: The inclination of a surface in relation to a horizontal or a vertical plane;

commonly designated on bridge detail plans as a ratio (e.g., 2:12, H:V).

Battered Pile: A pile driven in an inclined position to resist horizontal forces as well as vertical forces.

Beam: A linear structural member designed to span from one support to another and support vertical loads.

Bearing Assembly: A support element transferring loads from superstructure to substructure while permitting limited movement capability.

Bearing Plate: A steel plate, which transfers loads from the superstructure to the substructure.

Bent: A substructure unit made up of one or more columns or column-like members connected at their top-most ends by a cap, holding them in their correct positions.

Berm: The line that defines the location where the top surface of an approach embankment or causeway is intersected by the surface of the side slope.

Beveled Washer: A wedge-shaped washer used in connections incorporating members with sloped flange legs (e.g. channels and S-beams).

Blanket: A streambed protection against scour placed adjacent to abutments and piers.

Box Culvert: A culvert of rectangular or square cross-section.

Bracing: A system of secondary members that maintains the geometric configuration of primary members.

Bridge: A structure including supports erected over a depression or an obstruction, such as water, highway, or railway, and having a track or passageway for carrying traffic or other moving loads, and having an opening measured along the center of the roadway of more than 20 feet between undercopings of abutments or spring lines of arches, or extreme ends of openings for multiple boxes; it may also include multiple pipes, where the clear distance between openings is less than half of the smaller contiguous opening.

Version 06.01.12 i-9

Bridge Culvert: A soil interaction structure in an embankment that functions as a bridge.

This structure may carry a highway, railway or pathway over a waterway, railway, highway or pathway. Culvert structure types include pipes, pipe arches, boxes and rigid frames and may be constructed of various materials with a length 20 feet or greater measured along the center line of the roadway.

Bridge Site: The position or location of a bridge and its surrounding area.

Brush Curb: A narrow curb, 9 inches or less in width, which prevents a vehicle from brushing against the railing or parapet.

Built-Up Member: A column or beam composed of plates and angles or other structural shapes united by bolting, riveting or welding to enhance section properties.

C

Cap: The topmost portion of a pier or a pile bent serving to distribute the loads upon the columns or piles and to hold them in their proper relative positions.

Catch Basin: A receptacle, commonly box shaped and fitted with a grilled inlet and a pipe outlet drain, designed to collect the rainwater and floating debris from the roadway surface and retain the solid material so that it may be periodically removed. They are usually located at the ends of a bridge.

Chamfer: An angled edge or corner, typically formed in concrete. Usually 45o measuring ½” to ¾”.

Channel: A waterway connecting two bodies of water or containing moving water;

A rolled steel member having a C-shaped cross section.

Coating: A material that provides a continuous film over a surface in order to protect or seal it; a film formed by the material.

Column: A general term applying to a vertical member resisting compressive stresses and having, in general, a considerable length in comparison with its transverse dimensions.

Column Bent: A bent shaped pier that uses columns incorporated with a cap beam.

Concrete: A stone-like mass made from a mixture of aggregates and cementing material, which is moldable prior to hardening.

Version 06.01.12 i-10

Concrete Pile: A pile constructed of reinforced concrete or precast and driven into the ground or cast-in place in a hole bored into the ground.

Construction Joint: A pair of adjacent surfaces in reinforced concrete where two pours have met. Reinforcement steel may or may not extend through this joint.

Corrosion: The general disintegration of metal through oxidation (Rust).

Cover: The clear thickness of concrete from the face of a reinforcing bar to the surface of the concrete; The depth of backfill (soil) over the top of a pipe or culvert.

Cover Plate: A plate used in conjunction with a flange or other structural shapes to increase flange section properties in a beam, column, or similar member.

Crack: A break without complete separation of parts.

Creosote: An oily liquid obtained by the distillation of coal or wood tar and used as a wood preservative. No longer used.

Cribbing: A construction consisting of wooden, metal or reinforced concrete units so assembled as to form an open cellular-like structure for supporting a superimposed load or for resisting horizontal or overturning forces acting against it.

Culvert: A drainage structure beneath an embankment (e.g. corrugated metal pipe, concrete box culvert).

Curb: A low barrier at the side limit of the roadway used to guide the movement of vehicles.

D

Debris: Material including floating wood, trash, suspended sediment or bed load moved by a flowing stream.

Deck: That portion of a bridge which provides direct support for vehicular and pedestrian traffic, supported by a superstructure.

Deck Joint: A gap allowing for rotation or horizontal movement between two spans or an approach and a span.

Delamination: Surface separation of concrete into layers; Separation of glue-laminated timber plies.

Version 06.01.12 i-11

Deterioration: Decline in quality over a period of time due to chemical or physical degradation.

Dowel: A length of bar embedded in two parts of a structure to hold the parts in place and to transfer stress.

Drain Hole: Hole in a member or a wall to provide means for the exit of accumulated water or other liquid; also known as drip hole.

Drift Bolt: A short length of metal bar used to connect and hold in position wooden members placed in contact; similar to a dowel.

Drop Inlet: A type of inlet structure that conveys the water from a higher elevation to a lower outlet elevation smoothly without a free fall at the discharge.

E

Elastomeric Pad: A synthetic rubber pad used in bearings that compresses under loads and accommodates horizontal movement by deforming. (Bearing Pad).

Embankment: A mound of earth constructed above the natural ground surface to carry a road or to prevent water from passing beyond desirable limits; also known as bank (end fill).

End Post: The end compression member of a truss, either vertical or inclined in position and extending from top chord to bottom chord. Or, the part at the end of a bridge that guardrail is attached to.

Epoxy: A synthetic resin which cures or hardens by chemical reaction between components which are mixed together shortly before use.

Expansion Joint: A joint designed to permit expansion and contraction movements produced by temperature changes, loadings or other forces.

F

Field Coat: A coat of paint applied after the structure is assembled and its joints completely connected; quite commonly a part of the field erection procedure; field painting.

Fill: Material, usually earth, used to change the surface contour of an area, to construct an embankment or to “fill” a scour hole.

Fillet: A curved portion forming a junction of two surfaces that would otherwise intersect at an angle.

Version 06.01.12 i-12

Flange: The (usually) horizontal parts of a rolled I-shaped beam or of a built-up girder extending transversely across the top and bottom of the web.

Footing: The enlarged, lower portion of a substructure, which distributes the structure load either to the earth or to supporting piles. The most common bridge application for footing is the concrete slab; footer is a colloquial term for footing.

Forms: The molds that hold concrete in place while it is hardening; also known as form work, shuttering; see LAGGING, STAY-IN-PLACE FORMS.

Foundation: The supporting material upon which the substructure portion of a bridge is placed.

G

Galvanize: To coat with zinc.

Girder: A horizontal flexural member that is the main or primary support for a structure; any large beam, especially if built up.

Grout: Mortar having a sufficient water content to render it free-flowing, used for filling (grouting) the joints in masonry, for fixing anchor bolts and for filling cored spaces; usually a thin mix of cement, water and sometimes sand or admixtures.

Grouting: The process of filling in voids with grout.

Gutter: A paved ditch; area adjacent to a roadway curb used for drainage.

H

Hairline Cracks: Very narrow cracks (less than 1/64”) that form in the surface of concrete.

H-Beam: A rolled steel member having an H-shaped cross-section (flange width equals beam depth) commonly used for piling; also H-pile.

High Strength Bolt: Bolt and nut made of high strength steel, usually complying with ASTM Standard A-325 or A-490.

I

I-Beam: A structural member with a cross−sectional shape similar to the capital letter "I".

Version 06.01.12 i-13

Inlet: An opening in the floor of a bridge leading to a drain; roadway drainage structure which collects surface water and transfers it to pipes.

J

Jacking: The lifting of elements using a type of jack (e.g., hydraulic), sometimes acts as a temporary support system.

Jacket: A protective shell surrounding a pile made of fabric, concrete or other material.

Joint: In masonry, the space between individual stones or bricks; in concrete, a division in continuity of the concrete; in a truss, point at which members of a truss are joined.

K

Keeper Plate: A plate, which is connected to a sole plate, designed to prohibit a beam from becoming dislodged from the bearing.

L

Lagging: Horizontal members spanning between piles to form a wall; forms used to produce curved surfaces.

Longitudinal Bracing: Bracing that runs lengthwise with a bridge and provides resistance against longitudinal movement and deformation of transverse members.

M

Maintenance: Repairs performed on a bridge structure to keep it at an adequate level of service.

Maintenance and Protection of Traffic: The management of vehicular and pedestrian traffic through a construction zone to ensure the safety of the public and the construction workforce.

Mortar: A mixture of portland cement, sand, and water laid between bricks, stones or blocks.

N

Necking: The elongation and contraction in area that occurs when a ductile material is stressed.

Version 06.01.12 i-14

Neoprene: A synthetic rubber-like material used in expansion joints and elastomeric bearings.

O

Outlet: In hydraulics, the discharge end of drains, sewers, culverts or bridges.

Overlay: See WEARING SURFACE.

P

Parapet: A low wall along the outmost edge of the roadway of a bridge to protect vehicles and pedestrians.

Pedestal: Concrete or built-up metal member constructed on top of a bridge seat for the purpose of providing a specific bearing seat elevation.

Pier: A substructure unit that supports the spans of a multi-span superstructure at an intermediate location between its abutments.

Pier cap: The topmost horizontal portion of a pier that distributes loads from the superstructure to the vertical pier elements.

Pile: A shaft-like linear member which carries loads to underlying rock or soil strata.

Pile Bent: A row of driven or placed piles extending above the ground surface supporting a pile cap; see BENT.

Pile Cap: A slab or beam which acts to secure the piles in position laterally and provides a bridge seat to receive and distribute superstructure loads.

Piping: Removal of fine particles from within a soil mass by flowing water, usually associated with culverts.

Plate Girder: A large I-shaped beam composed of a solid web plate with flange plates attached to the web plate by flange angles or fillet welds.

Pop-Out: Conical fragment broken out of a concrete surface by pressure from reactive aggregate particles (spall).

Priming coat: The first coat of paint applied to the metal or other material of a bridge;

also known as base coat, or primer.

Programmed Repair: Those repairs that may be performed in a scheduled program.

Version 06.01.12 i-15

Protective System: A system used to protect bridges from environmental forces that cause steel and concrete to deteriorate and timber to decay, typically a coating system.

Q

R

Railing: A fence-like construction built at the outermost edge of the roadway or the sidewalk portion of a bridge to protect pedestrians and vehicles.

Rapid Set Concrete: A high early strength hydraulic concrete that achieves a minimum design strength of 5,000 PSI within 24 hours.

Rapid Setting Patching Material: A very early strength bag mix polymer concrete that achieves a minimum design strength of 1,200 PSI within 2 hours.

Rebar: See REINFORCING BAR.

Rehabilitation: Significant repair work to a structure.

Reinforced Concrete: Concrete with steel reinforcing bars embedded in it to supply increased tensile strength and durability.

Reinforcing Bar: A steel bar, plain or with a deformed surface, which bonds to the concrete and supplies tensile strength to the concrete.

Resurfacing: A layer of wearing surface material that is put over the approach or deck surface in order to create a more uniform riding surface.

Rip-Rap: Stones, blocks of concrete or other objects placed upon river and stream beds and banks, lake, tidal or other shores to prevent scour by water flow or wave action.

S

Safety Curb: A curb between 9 inches and 24 inches wide serving as a limited use refuge or walkway for pedestrians crossing a bridge.

Scaling: The gradual disintegration of a concrete surface due to the failure of the cement paste caused by chemical attack or freeze/thaw cycles.

Scour: Removal of a streambed or bank area by stream flow; erosion of streambed or bank material due to flowing water; often considered as being localized around piers and abutments of bridges.

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Scour Protection: Protection of submerged material by steel sheet piling, rip rap, concrete lining, or combination thereof.

Scupper: An opening in the deck of a bridge to provide means for water accumulated upon the roadway surface to drain.

Section Loss: Loss of a member's cross sectional area usually by corrosion or decay.

Shim: A thin plate inserted between two elements to fix their relative position and to transmit bearing stress.

Shop: A factory or workshop.

Shoring: A strut or prop placed against or beneath a structure to restrain movement; temporary soil retaining structure.

Slope Protection: A thin surfacing of rip rap, concrete, filter fabric or other material deposited upon a sloped surface to prevent its disintegration by rain, wind or other erosive action; a slope paving - concrete.

Spall: Depression in concrete caused by a separation of a portion of the surface concrete, revealing a fracture parallel with or slightly inclined to the surface.

Specifications: A detailed description of requirements, materials, tolerances,…

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