Sandusky - Elementary Renovation - Combined Spec (1).pdf
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- RFP SCHOOL WELLNESS PROGRAM State and local contract opportunity
- Solicitation number
- RFP-SAN-250000001328-1
- Issued by
- Sanilac County, Michigan
About this file
This is a construction specification document for the renovation of an elementary school office at Sandusky Elementary School in Sandusky, Michigan, issued for construction on November 8, 2024. The project involves renovating office spaces and includes multiple construction divisions covering general requirements, selective demolition, concrete work, thermal/moisture protection, openings (doors and frames), finishes (drywall, acoustical ceilings, flooring), plumbing, HVAC, and electrical systems. The specifications include three alternates: reuse of existing lighting, flooring alternatives, and IT room air conditioning installation.
The specifications detail technical requirements for materials, products and installation methods across all divisions but do not include specific quantities or pricing information. The document focuses on performance specifications, quality assurance requirements, and execution standards that contractors must follow. Major components include new doors and hardware, wall construction, ceiling systems, flooring (carpet and resilient tile), mechanical systems modifications, and electrical/lighting updates. The specifications reference multiple industry standards (ASTM, ANSI, UL) and require contractors to comply with all applicable building codes and regulations.
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| Sandusky Elem Office - Construction Drawings (1).pdf | ||
| Renovation RFP (1) (1).pdf |
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Text version
Specifications For
Sandusky Elementary Office Renovation
Project Location:
Sandusky Elementary School 395 S. Sandusky Rd Sandusky, MI 48471
Owner
Sandusky Community Schools 191 Pine Tree Lane Sandusky, MI 48471
Issued For: Construction Date: November 8, 2024
IDI Project Number
23-084
DIVISION 1 - GENERAL REQUIREMENTS
012300 Alternates
DIVISION 2 � EXISTING CONDITIONS
024119 Selective Demolition
DIVISION 3 � CONCRETE
033000 Cast in Place Concrete
DIVISION 4 � 6 NOT USED
DIVISION 7 � THERMAL AND MOISTURE PROTECTION
078413 Penetration Firestopping
079200 Joint Sealants
DIVISION 8 � OPENINGS
081113 Hollow Metal Door Frames
081416 Flush Wood Doors 087100 Door Hardware
DIVISION 9 � FINISHES
092216 Non-Structural Metal Framing
092900 Gypsum Board 095100 Acoustical Ceilings
096513 Resilient Base and Accessories 096519 Resilient Tile Flooring 096813 Tile Carpeting 098500 Sound Transmission Control Materials 099123 Interior Painting
DIVISION 10 � SPECIALTIES
102800 Toilet Accessories
DIVISION 11-21 (NOT USED)
DIVISION 22 � PLUMBING
220500 Common Work Results for Plumbing
220553 Plumbing Identification
220719 Plumbing Piping Insulation
221116 Domestic Water Piping
221119 Domestic Water Piping Specialties
221316 Sanitary Waste and Vent Piping
221319 Sanitary Waste Piping Specialties
224213.13 Commercial Water Closets
224216.13 Commercial Lavatories
DIVISION 23 � HEATING, VENTILATING AND AIR CONDITIONING
230100 General Mechanical Provisions
230500 Common Work Results for HVAC
230593 Testing, Adjusting, and Balancing
230713 Duct Insulation
230719 HVAC Piping Insulation
232113 Hydronic Piping
233113 Metal Ducts
233300 Air Duct Accessories
233346 Flexibly Ducts
233423 HVAC Power Ventilators
233713.13 Air Diffusers
237416 Packaged Rooftop Air-Conditioning Units
238126 Split-System Air-Conditioners
238239.13 Cabinet Unit Heaters
DIVISION 26 � ELECTRICAL
260500 Basic Electrical Requirements 260505 Selective Demolition for Electrical 260519 Low-Voltage Electrical Power Conductors and Cables 260526 Grounding and Bonding for Electrical Systems 260529 Hangers and Support for Electrical Systems 260533 Raceway and Boxes for Electrical Systems 260553 Identification for Electrical Systems 262702 Equipment Wiring Systems 262726 Wiring Devices 262816 Enclosed Switches and Circuit Breakers 265100 Interior Lighting
DIVISION 27 � 33 NOT USED
END OF TABLE OF CONTENTS
SECTION 012300
ALTERNATES
012300 - 1
SECTION 012300
ALTERNATES
PART 1 - GENERAL
1.1 SUMMARY
1. Section includes administrative and procedural requirements for alternates.
1.2 DEFINITIONS
1. Alternate: An amount proposed by bidders and stated on the Bid Form for certain work defined in the bidding requirements that may be added to or deducted from the base bid amount if the Owner decides to accept a corresponding change either in the amount of construction to be completed or in the products, materials, equipment, systems, or installation methods described in the Contract Documents.
1. Alternates described in this Section are part of the Work only if enumerated in the Agreement.
2. The cost or credit for each alternate is the net addition to or deduction from the Contract Sum to incorporate alternates into the Work. No other adjustments are made to the Contract Sum.
1.3 PROCEDURES
1. Coordination: Revise or adjust affected adjacent work as necessary to completely integrate work of the alternate into Project.
1. Include as part of each alternate, miscellaneous devices, accessory objects, and similar items incidental to or required for a complete installation whether or not indicated as part of alternate.
2. Execute accepted alternates under the same conditions as other work of the Contract.
3. Schedule: A schedule of alternates is included at the end of this Section. Specification Sections referenced in schedule contain requirements for materials necessary to achieve the work described under each alternate.
012300 - 2
PART 2 - PRODUCTS (Not Used)
PART 3 - EXECUTION
3.1 SCHEDULE OF ALTERNATES
1. Alternate No. 1: Reuse Existing Lighting
1. Base Bid: Remove existing lighting and replace with new � refer to plans.
2. Deduct Alternate: Remove, salvage and reinstall existing lighting in new ceiling � refer to plans.
2. Alternate No. 2: Flooring Alternate
1. Base Bid: Replace Flooring and wall base in all indicated areas (refer to plans)
2. Deduct Alternate: Existing Carpet Flooring/VCT Tile and Wall Base to Remain (In areas indicated only � refer to plans)
3. Alternate No. 3: IT Room Air Conditioning (Closet attached to Office 152)
1. Base Bid: No Scope
2. Add Alternate: Provide cooling in IT Closet as shown on plans.
END OF SECTION 012300
012300 - 3
BLANK PAGE
SECTION 024119 -
SELECTIVE DEMOLITION
024119 - 1
SECTION 024119 - SELECTIVE DEMOLITION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Demolition and removal of selected portions of building or structure.
2. Demolition and removal of selected site elements.
3. Salvage of existing items to be reused or recycled.
1.2 MATERIALS OWNERSHIP
A. Unless otherwise indicated, demolition waste becomes property of Contractor.
1.3 FIELD CONDITIONS
A. Owner will occupy portions of building immediately adjacent to selective demolition area.
Conduct selective demolition so Owner's operations will not be disrupted.
B. Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as practical.
C. Notify Architect of discrepancies between existing conditions and Drawings before proceeding with selective demolition.
D. Storage or sale of removed items or materials on-site is not permitted.
E. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations.
1. Maintain fire-protection facilities in service during selective demolition operations.
F. Arrange selective demolition schedule so as not to interfere with Owner's operations.
PART 2 - EXECUTION
2.1 EXAMINATION
A. Verify that utilities have been disconnected and capped before starting selective demolition operations.
B. Inventory and record the condition of items to be removed and salvaged.
024119 - 2
2.2 UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS
A. Existing Services/Systems to Remain: Maintain services/systems indicated to remain and protect them against damage.
B. Existing Services/Systems to Be Removed, Relocated, or Abandoned: Locate, identify, disconnect, and seal or cap off utility services and mechanical/electrical systems serving areas to be selectively demolished.
1. Owner will arrange to shut off indicated services/systems when requested by Contractor.
2. If services/systems are required to be removed, relocated, or abandoned, provide temporary services/systems that bypass area of selective demolition and that maintain continuity of services/systems to other parts of building.
3. Disconnect, demolish, and remove fire-suppression systems, plumbing, and HVAC systems, equipment, and components indicated on Drawings to be removed.
a. Piping to Be Removed: Remove portion of piping indicated to be removed and cap or plug remaining piping with same or compatible piping material.
b. Equipment to Be Removed: Disconnect and cap services and remove equipment.
c. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove, clean, and store equipment; when appropriate, reinstall, reconnect, and make equipment operational.
d. Equipment to Be Removed and Salvaged: Disconnect and cap services and remove equipment and deliver to Owner.
2.3 PROTECTION
A. Temporary Protection: Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain.
B. Temporary Shoring: Design, provide, and maintain shoring, bracing, and structural supports as required to preserve stability and prevent movement, settlement, or collapse of construction and finishes to remain, and to prevent unexpected or uncontrolled movement or collapse of construction being demolished.
C. Remove temporary barricades and protections where hazards no longer exist.
2.4 SELECTIVE DEMOLITION
A. General: Demolish and remove existing construction only to the extent required by new construction and as indicated. Use methods required to complete the Work within limitations of governing regulations and as follows:
1. Neatly cut openings and holes plumb, square, and true to dimensions required. Use cutting methods least likely to damage construction to remain or adjoining construction.
Use hand tools or small power tools designed for sawing or grinding, not hammering and chopping. Temporarily cover openings to remain.
2. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing finished surfaces.
024119 - 3
3. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden space before starting flame-cutting operations. Maintain portable fire-suppression devices during flame-cutting operations.
4. Maintain fire watch during and for at least 1 hours after flame-cutting operations.
5. Locate selective demolition equipment and remove debris and materials so as not to impose excessive loads on supporting walls, floors, or framing.
6. Dispose of demolished items and materials promptly. Comply with requirements in
Section 017419 "Construction Waste Management and Disposal."
B. Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used facilities.
C. Removed and Salvaged Items:
1. Clean salvaged items.
2. Pack or crate items after cleaning. Identify contents of containers.
3. Store items in a secure area until delivery to Owner.
4. Transport items to Owner's storage area designated by Owner .
5. Protect items from damage during transport and storage.
D. Removed and Reinstalled Items:
1. Clean and repair items to functional condition adequate for intended reuse.
2. Pack or crate items after cleaning and repairing. Identify contents of containers.
3. Protect items from damage during transport and storage.
4. Reinstall items in locations indicated. Comply with installation requirements for new materials and equipment. Provide connections, supports, and miscellaneous materials necessary to make item functional for use indicated.
E. Existing Items to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by Architect, items may be removed to a suitable, protected storage location during selective demolition and cleaned and reinstalled in their original locations after selective demolition operations are complete.
2.5 CLEANING
A. Remove demolition waste materials from Project site and recycle or dispose of them according to Section 017419 "Construction Waste Management and Disposal."
1. Do not allow demolished materials to accumulate on-site.
2. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.
3. Remove debris from elevated portions of building by chute, hoist, or other device that will convey debris to grade level in a controlled descent.
4. Comply with requirements specified in Section 017419 "Construction Waste
Management and Disposal."
B. Burning: Do not burn demolished materials.
024119 - 4
C. Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations. Return adjacent areas to condition existing before selective demolition operations began.
END OF SECTION 024119
CAST-IN-PLACE CONCRETE
033000 - 1
SECTION 033000
CAST-IN-PLACE CONCRETE
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Cast-in-place concrete, including concrete materials, mixture design, placement procedures, and finishes.
1.2 REFERENCES
A. ACI 301 Specifications for Structural Concrete for Buildings.
B. ACI 305 Hot Weather Concreting.
C. ACI 306.1 Standard Specification for Cold Weather Concreting.
D. ACI 318 Building Code Requirements for Reinforced Concrete.
E. ANSI/ASTM A185 Welded Wire Fabric for Concrete Reinforcement.
F. ASTM A615 Deformed and Plain Billet Steel for Concrete Reinforcement.
G. ASTM C33 Concrete Aggregates.
H. ASTM C94 Ready Mixed Concrete.
I. ASTM C150 Portland Cement.
J. ASTM C260 Air Entraining Admixtures for Concrete.
K. ASTM C309 Liquid Membrane Forming Compounds for Curing Concrete.
L. ASTM D2103 Polyethylene Film and Sheeting.
1.3 RELATED SECTIONS
A. Section 042200- Masonry: rebar dowels, embedded in foundations, to match masonry wall rebar.
B. Section 051200- Structural Steel: Anchor bolts, embedded in foundations, bearing plates attached to form work.
C. Section 076200- Sheet Metal Flashing and Trim: Flashing reglets attached to formwork.
1.4 ACTION SUBMITTALS
A. Shop Drawings:
1. Construction Joint Layout: Indicate proposed construction joints required to construct the structure and as approved by the Architect.
2. Submit shop drawings of reinforcing steel to Architect for approval prior to fabrication. Submit under provisions established by Construction Manager.
3. Indicate reinforcement sizes, spacings, locations and quantities of reinforcing steel, bending and cutting schedules, and splices.
1.5 INFORMATIONAL SUBMITTALS
A. Material Certificates: For each of the following, signed by manufacturers:
1. Cementitious materials.
2. Admixtures.
3. Vapor retarders.
4. Joint-filler strips.
033000 - 2
B. Material Test Reports: For the following, from a qualified testing agency:
1. Portland cement.
2. Fly ash.
3. Aggregates.
4. Admixtures:
C. Field quality-control reports.
1.6 QUALITY ASSURANCE
A. Perform work in accordance with ACI 301, ACI 305, ACI 306.1, and ACI 318.
B. Maintain copies of ACI 301, 305, 306.1, and 318 on site.
C. In the ACI publications, consider advisory provisions mandatory, as though the word
�shall� had been substituted for �should� wherever �should� appears.
D. For conflicts in the provisions of the ACI publications, ACI 301 shall govern. For any conflicts between the ACI publications and this specification, this specification shall govern.
1.7 DELIVERY, STORAGE, AND HANDLING
A. Comply with ASTM C94/C94M and ACI 301.
1.8 FIELD CONDITIONS
A. Cold-Weather Placement: Comply with ACI 301 and ACI 306.1.
PART 2 - PRODUCTS
2.1 CONCRETE, GENERAL
A. ACI Publications: Comply with ACI 301 unless modified by requirements in the Contract Documents.
2.2 FORM MATERIALS
A. Conform to ACI 301.
B. Plywood forms: APA B-B Plyform Class I sound undamaged sheets.
C. Lumber: spruce-pine-fir #2 or better; with grade stamp clearly visible.
D. Steel Forms: Minimum thickness to support weight of concrete with minimum deflection.
E. Form Ties: removable or snap-off metal, of fixed or adjustable length.
2.3 REINFORCING STEEL
A. Reinforcing Steel: ASTM A615, 60 ksi yield grade billet steel deformed bars, uncoated finish.
B. Welded Wire Fabric: Plain type, ANSI/ASTM A185; in flat sheets; uncoated finish.
2.4 CONCRETE MATERIALS
A. Cementitious Materials:
1. Portland Cement: ASTM C150/C150M, Type I.
2. Fly Ash: ASTM C618, Class C or F.
3. Slag Cement: ASTM C989/C989M, Grade 100 or 120.
033000 - 3
B. Normal-Weight Aggregates: ASTM C33/C33M, Class 3M coarse aggregate or better, graded. Provide aggregates from a single source.
C. Water and Water Used to Make Ice: ASTM C94/C94M, potable
2.5 VAPOR RETARDERS
A. Sheet Vapor Retarder, Class A: ASTM E1745, Class A; thickness as indicated on drawings. Include manufacturer's recommended adhesive or pressure-sensitive tape.
2.6 CONCRETE MIXTURES, GENERAL
A. Prepare design mixtures for each type and strength of concrete, proportioned on the basis of laboratory trial mixture or field test data, or both, in accordance with ACI 301.
1. Use a qualified testing agency for preparing and reporting proposed mixture designs, based on laboratory trial mixtures.
B. Cementitious Materials: Limit percentage, by weight, of cementitious materials other than portland cement in concrete as follows:
1. Fly Ash or Other Pozzolans: 25 percent by mass.
2. Total of Fly Ash or Other Pozzolans, Slag Cement: 50 percent by mass, with fly ash or pozzolans not exceeding 25 percent by mass.
3. Total of Fly Ash or Other Pozzolans: 35 percent by mass with fly ash or pozzolans not exceeding 25 percent by mass.
C. Admixtures: Use admixtures in accordance with manufacturer's written instructions.
1. Use admixture in concrete, as required, for placement and workability.
D. WVRA: ASTM C 494/C 494M, Type S; complex catalyzed hydrous silicate, water and vapor proofing liquid admixture.
1. Basis-of-Design Product: Subject to compliance with requirements, provide, Specialty
Products Group; Vapor Lock 20/20� or comparable product by one of the following:
a. Concure.
b. Moxie International.
2. Properties:
a. W/C Ratio: Maximum 0.52 without written permission and approval of mix design by WVRA manufacturer.
b. W/C Ratio: Minimum 0.42 without written permission and approval of mix design by WVRA manufacturer.
c. Water Seepage or Permeability: Not to exceed 2.0 x 10-9 ft/s (6 x 10-8 cm/s) according to ASTM D 5084.
d. Internal Wet Curing: Additional curing is unnecessary when using WVRA admixtures, except during hot or cold weather concreting conditions; follow ACI 306.1 and ACI 301
3. Warranty:
a. Design mixture containing a WVRA must be approved in writing by WVRA manufacturer.
b. Installer shall be WVRA certified.
c. Cylinder Testing: Testing agency or WVRA manufacturer to obtain concrete cylinder from mockup and test at testing agency specified by WVRA manufacturer according to ASTM D 5084.
Cost of test shall be borne by WVRA manufacturer.
d. Manufacturer's Warranty: WVRA admixture manufacturer agrees to repair, replace or re-apply damaged floor covering or
033000 - 4 adhesive, surface treatment, coating or paint materials that fail within specified warranty period.
(1) Failures include, but are not limited to, proven claims made on any floor covering or adhesive, surface treatment, coating or paint that sustains damage due to moisture vapor migration or alkali efflorescence attack, which had migrated through concrete, and includes blistering, peeling, leakage, seepage, or absorption of moisture, petroleum, sulfides, or acids.
(2) Warranty does not apply to, or cover, the following:
(a) Water vapor migration moving laterally under a floor covering originating from external sources such as drains or broken pipes.
(b) Structural cracks or damage or conditions caused by neglect, abuse, acts of God or nature; other materials and/or conditions resulting from inferior application or workmanship or design, whether intentional or not; or situations beyond its control.
(c) Liquidated, incidental and/or consequential damages or for contribution or indemnity.
(3) Material Warranty Period: 10 years from date of Substantial Completion
(4) Third-Party Labor and Material Insurance:
(5) Liability insurance purchased by WVRA manufacturer (the first party) from a legitimate insurer (the second party) for protection against the claims of end-user and all stakeholders in Project (the third) party.
(a) Coverage Amount: $20 million dollars U.S.
4. Do not apply any Liquid Floor Treatment Applications to concrete that contains WVRA admixture. The addition of the WVRA removes all required Liquid Floor Treatment applications from construction documents.
5. Inspections: For concrete containing WVRA admixture provide the following:
a. Moisture Testing: Conducted by WVRA manufacturer or appointed representative prior to installation of moisture sensitive coatings and adhesives. No other moisture testing by installers is required.
b. Bond Testing: Conducted by WVRA manufacturer or appointed representative on moisture sensitive materials installed by Contractor.
c. Ph Testing: Conducted by WVRA manufacturer or appointed representative.
d. Report test results in writing to Architect and Contractor within 48 hours of testing.
e. Authorization to proceed with installation of moisture sensitive coatings and materials must be obtained in writing from WVRA manufacturer.
E. WVRA Testing: ASTM D 5084; 4- by 8-inch cylinder size obtained by WVRA manufacturer or appointed representative.
2.7 ACCESSORIES
A. Bonding Agent: ASTM C932.
B. Vapor Barrier: ASTM D2103, 6 mil thick clear polyethylene film.
C. Non-Shrink Grout: Premixed compound with non-metallic aggregate, cement, water reducing and plasticizing agents; capable of minimum compressive strength of 4000 psi.
D. Drilled in Concrete Anchors (DCA�s). Provide stainless steel or galvanized to F185 coating per ASTM A153 for DCA�s in contact with preservative treated wood.
033000 - 5
E. Flashing Reglets: Galvanized steel; longest possible lengths; alignment splines for joints;
securable to formwork.
F. Construction Joints: 2�x2� key, formed with prefabbed galvanized steel or wood forms.
G. Expansion Joints: ½� wide with bituminous impregnated fiberboard filler conform to
ANSI/ASTM D994.
H. Form Release Agent: Colorless material which will not stain concrete, absorb moisture, or impair natural bonding or color characteristics of coating intended for use on concrete.
2.8 CURING MATERIALS
A. Water: Clean and drinkable.
B. Membrane Curing Compound: ASTM C309 C. Polyethelene Film: ASTM D2103, 4 mil thick, clear color.
D. Sealer: BASF Kure and Seal 30, or equal, at exposed concrete floor areas. Coordinate with architectural finish schedule.
2.9 CONCRETE MIXTURES
A. Class A: Normal-weight concrete used for footings, grade beams, and tie beams.
1. Minimum Compressive Strength: 3000 psi at 28 days.
2. Slump Limit: 4 inches, plus or minus 1 inch
B. Class B: Normal-weight concrete used for foundation and retaining walls.
1. Minimum Compressive Strength: 3000 psi at 28 days.
2. Slump Limit: 4 inches, plus or minus 1 inch
C. Class C: Normal-weight concrete used for interior slabs-on-ground.
1. Minimum Compressive Strength: 4000 psi at 28 days.
2. Slump Limit: 4 inches, plus or minus 1 inch
D. Class D: Normal-weight concrete used for interior suspended slabs.
1. Minimum Compressive Strength: 4000 psi at 28 days.
2. Slump Limit: 4 inches, plus or minus 1 inch
E. Class F: Normal-weight concrete used for concrete toppings.
1. Minimum Compressive Strength: 4000 psi at 28 days.
2. Slump Limit: 4 inches, plus or minus 1 inch.
F. Add air entraining agent to mix for all concrete except interior footings, interior walls, interior piers and interior slabs.
PART 3 - EXECUTION
3.1 FORMWORK EXECUTION
A. Verify lines, levels, and measurement before proceeding with formwork.
B. Hand trim sides and bottom of earth forms; remove loose dirt.
C. Align for joints.
D. Do not apply form release agent where concrete surfaces receive special finishes or applied coatings which may be affected by agent.
033000 - 6
E. Coordinate work of other Sections in forming and setting openings, slots, recesses, chases, sleeves, bolts, anchors and other inserts.
3.2 REINFORCEMENT
A. Place, supports, and secure reinforcement against displacement.
B. Locate reinforcing splices at points of minimum stress.
3.3 INSTALLATION OF EMBEDDED ITEMS
A. Place and secure anchorage devices and other embedded items required for adjoining Work that is attached to or supported by cast-in-place concrete.
1. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.
2. Install anchor rods, accurately located, to elevations required and complying with tolerances in Section 7.5 of ANSI/AISC 303.
3. Install reglets to receive waterproofing and to receive through-wall flashings in outer face of concrete frame at exterior walls, where flashing is shown at lintels, shelf angles, and other conditions.
3.4 INSTALLATION OF VAPOR RETARDER
A. Sheet Vapor Retarders: Place, protect, and repair sheet vapor retarder in accordance with ASTM E1643 and manufacturer's written instructions.
3.5 JOINTS
A. Construct joints true to line, with faces perpendicular to surface plane of concrete.
B. Construction Joints: Coordinate with floor slab pattern and concrete placement sequence.
C. Control Joints in Slabs-on-Ground: Form weakened-plane control joints, sectioning concrete into areas as indicated. Construct control joints for a depth equal to at least one-fourth of concrete thickness as follows:
D. Isolation Joints in Slabs-on-Ground: After removing formwork, install joint-filler strips at slab junctions with vertical surfaces, such as column pedestals, foundation walls, grade beams, and other locations, as indicated.
3.6 CONCRETE PLACEMENT
A. Before placing concrete, verify that installation of formwork, reinforcement, embedded items, and vapor retarder is complete and that required inspections are completed.
1. Immediately prior to concrete placement, inspect vapor retarder for damage and deficient installation, and repair defective areas.
2. Provide continuous inspection of vapor retarder during concrete placement and make necessary repairs to damaged areas as Work progresses.
B. Notify Architect and testing and inspection agencies 24 hours prior to commencement of concrete placement.
C. Do not add water to concrete during delivery, at Project site, or during placement unless approved by Architect in writing, but not to exceed the amount indicated on the concrete delivery ticket.
1. Do not add water to concrete after adding high-range water-reducing admixtures to mixture.
033000 - 7
D. Before test sampling and placing concrete, water may be added at Project site, subject to limitations of ACI 301, but not to exceed the amount indicated on the concrete delivery ticket.
1. Do not add water to concrete after adding high-range water-reducing admixtures to mixture.
E. Deposit concrete continuously in one layer or in horizontal layers of such thickness that no new concrete is placed on concrete that has hardened enough to cause seams or planes of weakness.
1. If a section cannot be placed continuously, provide construction joints as indicated.
2. Deposit concrete to avoid segregation.
3. Deposit concrete in horizontal layers of depth not to exceed formwork design pressures and in a manner to avoid inclined construction joints.
4. Consolidate placed concrete with mechanical vibrating equipment in accordance with ACI 301.
a. Do not use vibrators to transport concrete inside forms.
b. Insert and withdraw vibrators vertically at uniformly spaced locations to rapidly penetrate placed layer and at least 6 inches into preceding layer.
c. Do not insert vibrators into lower layers of concrete that have begun to lose plasticity.
d. At each insertion, limit duration of vibration to time necessary to consolidate concrete, and complete embedment of reinforcement and other embedded items without causing mixture constituents to segregate.
F. Deposit and consolidate concrete for floors and slabs in a continuous operation, within limits of construction joints, until placement of a panel or section is complete.
1. Do not place concrete floors and slabs in a checkerboard sequence.
2. Consolidate concrete during placement operations, so concrete is thoroughly worked around reinforcement and other embedded items and into corners.
3. Maintain reinforcement in position on chairs during concrete placement.
4. Screed slab surfaces with a straightedge and strike off to correct elevations.
5. Level concrete, cut high areas, and fill low areas.
6. Slope surfaces uniformly to drains where required.
7. Begin initial floating using bull floats or darbies to form a uniform and open-textured surface plane, before excess bleedwater appears on the surface.
8. Do not further disturb slab surfaces before starting finishing operations.
3.7 FINISHING FORMED SURFACES
A. As-Cast Surface Finishes:
1. ACI 301 Surface Finish SF-1.0: As-cast concrete texture imparted by form-facing material.
a. Patch voids larger than 1-1/2 inches wide or 1/2 inch deep.
b. Remove projections larger than 1 inch.
c. Tie holes do not require patching.
d. Surface Tolerance: ACI 117 Class D.
e. Apply to concrete surfaces not exposed to public view.
033000 - 8
2. ACI 301Surface Finish SF-2.0: As-cast concrete texture imparted by form-facing material, arranged in an orderly and symmetrical manner with a minimum of seams.
a. Patch voids larger than 3/4 inch wide or 1/2 inch deep.
b. Remove projections larger than 1/4 inch.
c. Patch tie holes.
d. Surface Tolerance: ACI 117 Class B.
e. Locations: Apply to concrete surfaces exposed to public view, to receive a rubbed finish, or to be covered with a coating or covering material applied directly to concrete.
3.8 FINISHING FLOORS AND SLABS
A. Comply with ACI 302.1R recommendations for screeding, restraightening, and finishing operations for concrete surfaces. Do not wet concrete surfaces.
B. Trowel Finish:
1. After applying float finish, apply first troweling and consolidate concrete by hand or power-driven trowel.
2. Continue troweling passes and restraighten until surface is free of trowel marks and uniform in texture and appearance.
3. Grind smooth any surface defects that would telegraph through applied coatings or floor coverings.
4. Do not add water to concrete surface.
5. Do not apply hard-troweled finish to concrete, which has a total air content greater than 3 percent.
6. Apply a trowel finish to surfaces exposed to view or to be covered with resilient flooring, carpet, ceramic or quarry tile set over a cleavage membrane, paint, or another thin-film-finish coating system.
C. Flatness and levelness tolerances for floor slabs shall be in accordance with ACI 117, section 4.5.6 and/or 4.5.7.
1. All areas, except as described in b. or c., below, or unless noted otherwise, shall conform to ACI 117 �conventional straightedged �construction, i.e., 5/16� in ten feet or FF=20 & FL=15 for the �F� number method.
2. For slabs intended to support a synthetic or hardwood gym floor, use �very flat� construction per ACI 117, i.e., 1/8� in 10 feet or FF=50 & FL=30 for the �F� number method.
3. For slabs intended to be finished with cork tile, use �flat� construction per ACI 117, i.e., 3/16� in 10 feet or FF=30 & FL=20 for the �F� number method.
D. Pitch to drains at 1/8� per foot nominal. Refer to plumbing plans for drain locations.
3.9 INSTALLATION OF MISCELLANEOUS CONCRETE ITEMS
A. Filling In:
1. Fill in holes and openings left in concrete structures after Work of other trades is in place unless otherwise indicated.
2. Mix, place, and cure concrete, as specified, to blend with in-place construction.
3. Provide other miscellaneous concrete filling indicated or required to complete the
Work.
033000 - 9
B. Equipment Bases and Foundations:
1. Coordinate sizes and locations of concrete bases with actual equipment provided.
2. Minimum Compressive Strength: 4000 psi at 28 days.
C. Steel Pan Stairs: Provide concrete fill for steel pan stair treads, landings, and associated items.
1. Cast-in inserts and accessories, as shown on Drawings.
2. Screed, tamp, and trowel finish concrete surfaces.
3.10 TOLERANCES
A. Conform to ACI 117.
3.11 FIELD QUALITY CONTROL
A. Testing Agency: Engage a qualified testing and inspecting agency to perform tests and inspections and to submit reports.
1. Testing agency shall be responsible for providing curing container for composite samples on Site and verifying that field-cured composite samples are cured in accordance with ASTM C31/C31M.
2. Testing agency shall immediately report to Architect, Contractor, and concrete manufacturer any failure of Work to comply with Contract Documents.
3. Testing agency shall report results of tests and inspections, in writing, to Owner, Architect, Contractor, and concrete manufacturer within 48 hours of inspections and tests.
a. Test reports shall include reporting requirements of ASTM C31/C31M, ASTM C39/C39M, and ACI 301, including the following as applicable to each test and inspection:
1) Project name.
2) Name of testing agency.
3) Names and certification numbers of field and laboratory technicians performing inspections and testing.
4) Name of concrete manufacturer.
5) Date and time of inspection, sampling, and field testing.
6) Date and time of concrete placement.
7) Location in Work of concrete represented by samples.
8) Date and time sample was obtained.
9) Truck and batch ticket numbers.
10) Design compressive strength at 28 days.
11) Concrete mixture designation, proportions, and materials.
12) Field test results.
13) Information on storage and curing of samples before testing, including curing method and maximum and minimum temperatures during initial curing period.
14) Type of fracture and compressive break strengths at seven days and 28 days.
B. Batch Tickets: For each load delivered, submit three copies of batch delivery ticket to testing agency, indicating quantity, mix identification, admixtures, design strength, 033000 - 10 aggregate size, design air content, design slump at time of batching, and amount of water that can be added at Project site.
C. Inspections:
1. Headed bolts and studs.
2. Verification of use of required design mixture.
3. Concrete placement, including conveying and depositing.
4. Curing procedures and maintenance of curing temperature.
5. Verification of concrete strength before removal of shores and forms from beams and slabs.
6. Batch Plant Inspections: On a random basis, as determined by Architect.
D. Concrete Tests: Testing of composite samples of fresh concrete obtained in accordance with ASTM C 172/C 172M shall be performed in accordance with the following requirements:
1. Testing Frequency: Three concrete test cylinders will be taken for every 150 or less cubic yards of each class of concrete placed each day.
a. When frequency of testing provides fewer than five compressive-strength tests for each concrete mixture, testing shall be conducted from at least five randomly selected batches or from each batch if fewer than five are used.
2. Slump: ASTM C143/C143M:
a. One test at point of placement for each composite sample, but not less than one test for each day's pour of each concrete mixture.
b. Perform additional tests when concrete consistency appears to change.
3. Slump Flow: ASTM C1611/C1611M:
a. One test at point of placement for each composite sample, but not less than one test for each day's pour of each concrete mixture.
b. Perform additional tests when concrete consistency appears to change.
4. Air Content: ASTM C231/C231M pressure method, for normal-weight concrete;
ASTM C173/C173M volumetric method, for structural lightweight concrete.
a. One test for each composite sample, but not less than one test for each day's pour of each concrete mixture.
5. Concrete Temperature: ASTM C1064/C1064M:
a. One test hourly when air temperature is 40 deg F and below or 80 deg F and above, and one test for each composite sample.
6. Unit Weight: ASTM C567/C567M fresh unit weight of structural lightweight concrete.
a. One test for each composite sample, but not less than one test for each day's pour of each concrete mixture.
7. Compression Test Specimens: ASTM C31/C31M:
033000 - 11
a. Cast and laboratory cure two sets of two 6-inch by 12-inch or 4-inch by 8-inch cylinder specimens for each composite sample.
b. Cast, initial cure, and field cure two sets of two standard cylinder specimens for each composite sample.
8. Compressive-Strength Tests: ASTM C39/C39M.
a. Test one set of two laboratory-cured specimens at seven days and one set of two specimens at 28 days.
b. Test one set of two field-cured specimens at seven days and one set of two specimens at 28 days.
c. A compressive-strength test shall be the average compressive strength from a set of two specimens obtained from same composite sample and tested at age indicated.
9. When strength of field-cured cylinders is less than 85 percent of companion laboratory-cured cylinders, Contractor shall evaluate operations and provide corrective procedures for protecting and curing in-place concrete.
10. Strength of each concrete mixture will be satisfactory if every average of any three consecutive compressive-strength tests equals or exceeds specified compressive strength, and no compressive-strength test value falls below specified compressive strength by more than 500 psi if specified compressive strength is 5000 psi, or no compressive strength test value is less than 10 percent of specified compressive strength if specified compressive strength is greater than 5000 psi.
11. Nondestructive Testing: Impact hammer, sonoscope, or other nondestructive device may be permitted by Architect but will not be used as sole basis for approval or rejection of concrete.
12. Additional Tests:
a. Testing and inspecting agency shall make additional tests of concrete when test results indicate that slump, air entrainment, compressive strengths, or other requirements have not been met, as directed by Architect.
b. Testing and inspecting agency may conduct tests to determine adequacy of concrete by cored cylinders complying with ASTM C42/C42M or by other methods as directed by Architect.
1) Acceptance criteria for concrete strength shall be in accordance with ACI 301 section 1.6.6.3.
13. Additional testing and inspecting, at Owner's expense, will be performed to determine compliance of replaced or additional work with specified requirements.
14. Correct deficiencies in the Work that test reports and inspections indicate do not comply with the Contract Documents.
3.12 PROTECTION
A. Protect concrete surfaces as follows:
1. Protect from petroleum stains.
2. Diaper hydraulic equipment used over concrete surfaces.
3. Prohibit vehicles from interior concrete slabs.
4. Prohibit use of pipe-cutting machinery over concrete surfaces.
5. Prohibit placement of steel items on concrete surfaces.
6. Prohibit use of acids or acidic detergents over concrete surfaces.
033000 - 12
7. Protect liquid floor treatment from damage and wear during the remainder of construction period. Use protective methods and materials, including temporary covering, recommended in writing by liquid floor treatments installer.
8. Protect concrete surfaces scheduled to receive surface hardener or polished concrete finish using Floor Slab Protective Covering.
END OF SECTION
SECTION 078413 -
PENETRATION
FIRESTOPPING
078413 - 1
SECTION 078413
PENETRATION FIRESTOPPING
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Penetration firestopping systems for the following applications:
a. Penetrations in fire-resistance-rated walls.
b. Penetrations in horizontal assemblies.
c. Penetrations in smoke barriers.
1.2 PREINSTALLATION MEETINGS
A. Preinstallation Conference: Conduct conference at Project site .
1.3 ACTION SUBMITTALS
A. Product Data: For each type of product.
B. Product Schedule: For each penetration firestopping system. Include location, illustration of firestopping system, and design designation of qualified testing and inspecting agency.
1. Engineering Judgments: Where Project conditions require modification to a qualified testing and inspecting agency's illustration for a particular penetration firestopping system, submit illustration, with modifications marked, approved by penetration firestopping system manufacturer's fire-protection engineer as an engineering judgment or equivalent fire-resistance-rated assembly. Obtain approval of authorities having jurisdiction prior to submittal.
1.4 CLOSEOUT SUBMITTALS
A. Installer Certificates: From Installer indicating that penetration firestopping systems have been installed in compliance with requirements and manufacturer's written instructions.
PART 2 - PRODUCTS
2.1 PERFORMANCE REQUIREMENTS
A. Fire-Test-Response Characteristics:
FIRESTOPPING
078413 - 2
1. Perform penetration firestopping system tests by a qualified testing agency acceptable to authorities having jurisdiction.
2. Test per testing standards referenced in "Penetration Firestopping Systems" Article.
Provide rated systems complying with the following requirements:
a. Penetration firestopping systems shall bear classification marking of a qualified testing agency.
1) UL in its "Fire Resistance Directory."
2) Intertek Group in its "Directory of Listed Building Products."
3) FM Approval in its "Approval Guide."
2.2 PENETRATION FIRESTOPPING SYSTEMS
A. Penetration Firestopping Systems: Systems that resist spread of fire, passage of smoke and other gases, and maintain original fire-resistance rating of construction penetrated. Penetration firestopping systems shall be compatible with one another, with the substrates forming openings, and with penetrating items if any.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. 3M Fire Protection Products.
b. Hilti, Inc.
c. Tremco, Inc.
B. Penetrations in Fire-Resistance-Rated Walls: Penetration firestopping systems with ratings determined per ASTM E814 or UL 1479, based on testing at a positive pressure differential of
0.01-inch wg.
1. F-Rating: Not less than the fire-resistance rating of constructions penetrated.
C. Penetrations in Horizontal Assemblies: Penetration firestopping systems with ratings determined per ASTM E814 or UL 1479, based on testing at a positive pressure differential of 0.01-inch wg.
1. F-Rating: At least one hour, but not less than the fire-resistance rating of constructions penetrated.
2. T-Rating: At least one hour, but not less than the fire-resistance rating of constructions penetrated except for floor penetrations within the cavity of a wall.
3. W-Rating: Provide penetration firestopping systems showing no evidence of water leakage when tested according to UL 1479.
D. Exposed Penetration Firestopping Systems: Flame-spread and smoke-developed indexes of less than 25 and 450, respectively, per ASTM E84.
E. Accessories: Provide components for each penetration firestopping system that are needed to install fill materials and to maintain ratings required. Use only those components specified by penetration firestopping system manufacturer and approved by qualified testing and inspecting agency for conditions indicated.
FIRESTOPPING
078413 - 3
PART 3 - EXECUTION
3.1 INSTALLATION
A. Examine substrates and conditions, with Installer present, for compliance with requirements for opening configurations, penetrating items, substrates, and other conditions affecting performance of the Work.
B. General: Install penetration firestopping systems to comply with manufacturer's written installation instructions and published drawings for products and applications.
C. Install forming materials and other accessories of types required to support fill materials during their application and in the position needed to produce cross-sectional shapes and depths required to achieve fire ratings.
1. After installing fill materials and allowing them to fully cure, remove combustible forming materials and other accessories not forming permanent components of firestopping.
D. Install fill materials by proven techniques to produce the following results:
1. Fill voids and cavities formed by openings, forming materials, accessories and penetrating items to achieve required fire-resistance ratings.
2. Apply materials so they contact and adhere to substrates formed by openings and penetrating items.
3. For fill materials that will remain exposed after completing the Work, finish to produce smooth, uniform surfaces that are flush with adjoining finishes.
3.2 IDENTIFICATION
A. Wall Identification: Permanently label walls containing penetration firestopping systems with the words "FIRE AND/OR SMOKE BARRIER - PROTECT ALL OPENINGS," using lettering not less than 3 inches high and with minimum 0.375-inch strokes.
1. Locate in accessible concealed floor, floor-ceiling, or attic space at 15 feet from end of wall and at intervals not exceeding 30 feet.
B. Penetration Identification: Identify each penetration firestopping system with legible metal or plastic labels. Attach labels permanently to surfaces adjacent to and within 6 inches of penetration firestopping system edge so labels are visible to anyone seeking to remove penetrating items or firestopping systems. Use mechanical fasteners or self-adhering-type labels with adhesives capable of permanently bonding labels to surfaces on which labels are placed.
Include the following information on labels:
1. The words "Warning - Penetration Firestopping - Do Not Disturb. Notify Building
Management of Any Damage."
2. Contractor's name, address, and phone number.
3. Designation of applicable testing and inspecting agency.
FIRESTOPPING
078413 - 4
4. Date of installation.
5. Manufacturer's name.
6. Installer's name.
3.3 FIELD QUALITY CONTROL
A. Owner will engage a qualified testing agency to perform tests and inspections according to
ASTM E2174.
B. Where deficiencies are found or penetration firestopping system is damaged or removed because of testing, repair or replace penetration firestopping system to comply with requirements.
C. Proceed with enclosing penetration firestopping systems with other construction only after inspection reports are issued and installations comply with requirements.
END OF SECTION 078413
SECTION 079200 - JOINT
SEALANTS
079200 - 1
SECTION 079200
JOINT SEALANTS
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Silicone joint sealants.
2. Nonstaining silicone joint sealants.
3. Mildew-resistant joint sealants.
4. Latex joint sealants.
1.2 ACTION SUBMITTALS
A. Product data.
B. Manufacturers color selection sheets.
1.3 CLOSEOUT SUBMITTALS
A. Warranty Documentation:
1. Manufacturers' special warranties.
2. Installer's special warranties.
1.4 QUALITY ASSURANCE
A. Qualifications:
1. Installers: Authorized representative who is trained and approved by manufacturer.
1.5 WARRANTY
A. Special Installer's Warranty: Installer agrees to repair or replace joint sealants that do not comply with performance and other requirements specified in this Section within specified warranty period.
1. Warranty Period: Two years from date of Substantial Completion.
B. Special Manufacturer's Warranty: Manufacturer agrees to furnish joint sealants to repair or replace those joint sealants that do not comply with performance and other requirements specified in this
Section within specified warranty period.
079200 - 2
1. Warranty Period: Five years from date of Substantial Completion.
C. Special warranties specified in this article exclude deterioration or failure of joint sealants from the following:
1. Movement of the structure caused by stresses on the sealant exceeding sealant manufacturer's written specifications for sealant elongation and compression.
2. Disintegration of joint substrates from causes exceeding design specifications.
3. Mechanical damage caused by individuals, tools, or other outside agents.
4. Changes in sealant appearance caused by accumulation of dirt or other atmospheric contaminants.
PART 2 - PRODUCTS
2.1 JOINT SEALANTS, GENERAL
A. Compatibility: Provide joint sealants, backings, and other related materials that are compatible with one another and with joint substrates under conditions of service and application, as demonstrated by joint-sealant manufacturer, based on testing and field experience.
B. Colors of Exposed Joint Sealants: As selected by Architect from manufacturer's full range.
2.2 SILICONE JOINT SEALANTS
A. Silicone, S, NS, 100/50, T, NT: Single-component, nonsag, plus 100 percent and minus 50 percent movement capability, traffic- and nontraffic-use, neutral-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 100/50, Uses T and NT.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Pecora Corporation.
b. Sika Corporation; Joint Sealants.
c. The Dow Chemical Company.
B. Silicone, S, NS, 50, T, NT: Single-component, nonsag, plus 50 percent and minus 50 percent movement capability, traffic- and nontraffic-use, neutral-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 50, Uses T and NT.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Soudal USA.
b. The Dow Chemical Company.
C. Silicone, S, NS, 25, T, NT: Single-component, nonsag, plus 25 percent and minus 25 percent movement capability, traffic- and nontraffic-use, neutral-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 25, Uses T and NT.
079200 - 3
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Pecora Corporation.
b. Sika Corporation; Joint Sealants.
2.3 NONSTAINING SILICONE JOINT SEALANTS
A. Nonstaining Joint Sealants: No staining of substrates when tested in accordance with ASTM C1248.
B. Silicone, Nonstaining, S, NS, 50, NT: Nonstaining, single-component, nonsag, plus 50 percent and minus 50 percent movement capability, nontraffic-use, neutral-curing silicone joint sealant;
ASTM C920, Type S, Grade NS, Class 50, Use NT.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. GE Construction Sealants; Momentive Performance Materials Inc.
b. Pecora Corporation.
c. The Dow Chemical Company.
d. Tremco Incorporated.
C. Silicone, Nonstaining, S, NS, 100/50, T, NT: Nonstaining, single-component, nonsag, plus 100 percent and minus 50 percent movement capability, traffic- and nontraffic-use, neutral-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 100/50, Uses T and NT.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. The Dow Chemical Company.
2.4 MILDEW-RESISTANT JOINT SEALANTS
A. Mildew-Resistant Joint Sealants: Formulated for prolonged exposure to humidity with fungicide to prevent mold and mildew growth.
B. Silicone, Mildew Resistant, Acid Curing, S, NS, 25, NT: Mildew-resistant, single-component, nonsag, plus 25 percent and minus 25 percent movement capability, nontraffic-use, acid-curing silicone joint sealant; ASTM C920, Type S, Grade NS, Class 25, Use NT.
1. Manufacturers: Subject to compliance…
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