Salient Characteristics.doc

Salient Characteristics

Commercial Availability Certification:

I have evaluated the commercial marketplace and determined that all of the salient characteristics documented below are available in products/services offered in the commercial marketplace.

Signature (typed name):

TBD

Technical Point of Contact (TPOC)

The Government requires quantity one (1) multi-task milling/turning center in accordance with the following specifications:

· The contractor shall include a multi-task milling/turning center that is designed for heavy and interrupted cutting, with long-term high accuracy, and superior surface finishes

· Shall include a FANUC 0i-TF plus operators panel

· Shall be capable of milling, drilling, and rigid tapping

· Shall have glass scales for Y1, X1, and Z1

· Shall include a swing over bed of 635mm (millimeter)

· Shall include a maximum bar capacity of 67mm

· Shall include a turning diameter of 1mm-520mm

· Shall be able to turn up to 1100mm

· Shall have dual spindles, right and left

· Shall have spindle speeds up to 5000rpms (Revolutions per minute) w/ 25hp (Horsepower), and 240ft-lb (foot-pounds)

· Shall have a c-axis capable of programmable angle down to 0.001 degree and a rapid transfer of 200rpms

· Shall include a milling spindle of 25hp, and capable of 12,000rpm and 42ft-lb

· Shall include tool index on spindle at 15 degree

· Shall include B-axis capable of tilting 240 degree down to increments of 0.0001 degree

· Shall have an X1 axis travel of 750mm w/ rapid traverse rate of 36m/min (meters/minute)

· Shall have a Z1 axis travel of 1150mm w/rapid traverse rate of 36m/min

· Shall have x and z axis ball screw diameters of 40mm

· Shall have X1 and Z1 axis continuous feed thrust of 9,421 N, and intermittent feed thrust of 14,132N

· Shall have a Y axis travel of 230mm, 115m above and 115m below center line w/ a rapid traverse rate of 36m/min

· Shall have Y-axis continuous feed thrust of 9,421 N, and intermittent feed thrust of 14,132N

· Shall have a 60 position tool holder and capable of changing tools within 1.7 seconds w/ and operators LCD screen measuring 7”

· Shall be capable of holding a tool up to 75mm in diameter and 300mm in length and no heavier than 8kg (kilograms)

· Shall include a 20bar multi-stage coolant pumps for milling head

· Shall include be able to fit within 4,615mm (l) x 2,285mm (w) x 2,630mm (h)

· Shall include a be able to run on 205-235w/3phase/ 60 Hz (hertz), and draw less than 175amps (Amperes) at 220 volts.

· Shall have a position accuracy and repeatability of no more than:

· B-axis positioning accuracy 0.0067 degree

· B-axis repeatability 0.0045 degree

· C-axis positioning accuracy 0.0067 degree

· C-axis repeatability 0.0045 degree

· X-axis positioning accuracy 0.013 mm (0.00051")

· X axis repeatability 0.008 mm (0.0003")

· Z-axis positioning accuracy 0.016 mm (0.00063")

· Z axis repeatability 0.009 mm (0.00035")

· Y-axis positioning accuracy 0.011 mm (0.00043")

· Y-axis repeatability 0.006 mm (0.00023")

· Shall come with servo driven steadyrest bracket to accept a K3Z steady rest

· Shall include a CAPTO C6 tooling standard

· Shall include hinge belt conveyor standard w/ separate side coolant tank

· Shall include a chipblaster 1000 psi (pounds per square inch) coolant system housing 42 gallon of coolant, variable flow of 2-10 GPM (gallons per minute), and 10 micron cartridge filters

· Shall include a coolant chiller with a 34,000BTU (British Thermal Units)

· Shall include mist collector

· Shall include Renishaw probe kit RMP600 – for a CAPTO C6 and 100mm stylus

· Shall include AC for electrical cabinet with 2000BTU

· Shall include Samchully HC-08 chucks for main and right spindles with 3 sets of hard jaws and 3 sets of soft jaws

· Shall include air blast for chuck cleaning

· Hydraulic main and right chuck actuators

· Shall include LNS K3-Z self center hydraulic steady rest capable of 2.56”-9.25” diameter work piece.

· Shall include custom shaft support for steady rest to except 0.75”-1.25” diameter work piece

· Shall include custom adapter plate and SMW vise fixture to mount to factory steady rest

· Shall include machine controller

· Shall include operator training

· Shall include machine freight from port

· Shall include rigging, offloading, assemble j hook anchors, leveling, place machine on temporary blocks, pour grout, return after grout cures to remove and temporary blocks, and rest on leveling feet.

· The contractor shall include a one-year warranty on all labor, 2 year warranty on new machine controls, and 2 year warranty on Fanuc Control

· The machine shall be capable of utilizing the following tooling. The Contractor shall provide the following tooling as part of the complete machine system:

· C6-PDMNR-00130-15HP 1 5730258 T-Max® P, cutting unit for turning 1

· DNMG 15 06 08-PR 4405 10 8322619 T-Max® P, insert for turning 10

· DNMG 15 06 08-PF 1625 10 8864580 T-Max® P, insert for turning 10

· C2R-BL25-RH25DF1 2 8446717 CoroCut® 2, blade for parting 1

· C2I-H2N-0400-0002-CO1135 10 8826678 CoroCut® 2, insert for parting 5

· C6-ASHL-105-12AHP 2 7086836 Coromant Capto® to rectangular shan 1

· C6-DCMNN-00090-12 1 5729233 T-Max® P, cutting unit for turning 1

· CNMG 12 04 08-PM 1625 10 8864550 T-Max® P, insert for turning 10

· CNMG 12 04 08-LC 1625 10 8864548 T-Max® P, insert for turning 10

· C6-PCLNR-45165-12HP 1 5730331 T-Max® P, cutting unit for turning 1

· C6-PDJNR-45165-15HP 1 5730250 T-Max® P, cutting unit for turning 1

· C6-APBR-160-25HP 1 7086877 Coromant Capto® to blade adaptor 1

· C6-PCLNR-17100-12HP 2 6188714 T-Max® P, cutting unit for turning 1

· C6-PCLNR-22110-12HP 2 6188715 T-Max® P, cutting unit for turning 1

· C6-PDUNR-17100-11HP 2 6188722 T-Max® P, cutting unit for turning 1

· C6-PDUNR-22110-15HP 1 6188723 T-Max® P, cutting unit for turning 1

· DNMG 11 04 08-PM 1625 10 8862822 T-Max® P, insert for turning 10

· CNMG 12 04 08-PM 1625 10 8864550 T-Max® P, insert for turning 10

· CNMG 12 04 04-PF 1625 10 8864546 T-Max® P, insert for turning 10

· DNMG 11 04 04-PF 1625 10 8864568 T-Max® P, insert for turning 10

· DNMG 15 06 04R-K 1625 10 8864579 T-Max® P, insert for turning 10

· C6-PTFNR-27140-16W 1 5729680 T-Max® P, cutting unit for turning 1

· TNMG 16 04 08-LC 1625 10 8862826 T-Max® P, insert for turning 10

· TNMG 16 04 04L-K 1625 10 8864616 T-Max® P, insert for turning 10

· C6-MVUNL-22120-16 1 5729314 T-Max® P, cutting unit for turning 1

· VNMG 16 04 04-LC 1625 10 8864644 T-Max® P, insert for turning 10

· C6-SCMCN-00090-12 1 5729310 CoroTurn® 107, cutting unit for turning 1

· CCMT 12 04 08-PM 1625 10 8864543 CoroTurn® 107, insert for turning 10

· CCMT 12 04 04-PF 1625 10 8864288 CoroTurn® 107, insert for turning 10

· C6-SRDCN-00100-10 1 5730191 CoroTurn® 107, cutting unit for turning 1

· RCMT 10 T3 M0-SM 1205 10 8432240 CoroTurn® 107, insert for turning 10

· C6-SVMBR-00130-16C1 1 8442478 CoroTurn® 107, cutting unit for turning 1 Yes 20

· VBMT 16 04 04-PM 1625 10 8864639 CoroTurn® 107, insert for turning 10

· VBMT 16 04 08-PM 1625 10 8864641 CoroTurn® 107, insert for turning 10

· C6-391.01-63 100A 3 5729438 Coromant Capto® extension adaptor 1

· C6-A391.05C-19 030M 1 6228920 Coromant Capto® to arbor adaptor 1

· C6-A391.05C-25 030M 1 6228921 Coromant Capto® to arbor adaptor 1

· C6-A391.20-12 060 1 5729944 Coromant Capto® to Weldon adaptor 1

· C6-A391.20-15 065 1 5729947 Coromant Capto® to Weldon adaptor 1

· C6-A391.20-19 065A 1 5729951 Coromant Capto® to Weldon adaptor 1

· 06-A391.20-25 085 1 5729960 Coromant Capto® to Weldon adaptor 1

· C6-391.14-25 100 3 5730118 Adaptor with Coromant Capto® coupli 1

· C6-391.14-32 100 3 5730129 Adaptor with Coromant Capto® coupli 1

· MS40-AR038R19-09M 1 8637048 CoroMill® MS40, tangential square sho 1

· MS40-090404E-L30 2040 10 8637614 CoroMill® MS40, insert for milling 10

· A490-063R25-14M 1 5844009 CoroMill® 490, cutter for square shoul 1

· 490R-140408M-PM 1230 10 8519217 CoroMill® 490, insert for milling 10

· Schunk Toolfix 1 201919 WMS-V Capto C6

· MSC Techniks Collet Set 1 70855655 Techniks ER25 27 pc Collet Set

· MSC Techniks Collet Set 1 12882387 Techniks ER32 21 pc Collet Set

· MSC Guhring End Mill Set 2 11527074 Carbide, 4 flute, 3/16, 1/4 , 3/8 , 1/2

· Hard Jaw Set 2 Samchully HB08A1

· Must include shipping and delivery to Aberdeen Proving Ground, MD 21005.

Contracting Officer:

Template last updated 07/28/2016