S21-002 Item description.docx

DEPARTMENT OF THE AIR FORCE

OKLAHOMA CITY AIR LOGISTICS COMPLEX (OC-ALC)

TINKER AIR FORCE BASE OKLAHOMA

Commodity Item Description PC4F Control Cab

The 76th SMXG is requesting One (1) PC4F Control Cab. This requirement must have the following specifications:

· One (1) PC4F Mobile Control Booth, Part Number : PTC-13-4 Portable Test Cab, 18,500lbs.

· Walls & Ceiling:

· 4" isolated dual-wall construction for outdoor deployment

· Exterior wall must utilize carbon steel sheet metal formed panels of minimum 12 Gauge

· Utilize sound deadening materials in both the interior and exterior walls, with an air gap between the interior and exterior walls, to achieve acoustical performance rating of at least Noise Isolation Class (NIC) 60

· Exterior finishes Primer - MIL-PRF 23377, Top Coat - MIL-PRF-85285, FS 34088 (olive drab)

· Must include transportation/safety/information labels made of metal and riveted to the side of the PTC, to include but not limited to load weight, power ratings and IUID

· Interior wall must utilize 20 gage perforated liner panels

· Interior finishes must include off-white indoor enamel paint

· Exterior roof constructed carbon steel, 12 gage, panels with .75:12 pitch w/ rake guard for drainage to outside edges, overlay roof with a one piece membrane cover (black finish) for additional weather protection

· Exterior anchoring mounts and static grounding required.

· Exterior mounting point on Top Right Front corner of the PTC, above the Electrical Safety Disconnect.

· Floor & Flooring:

· Interior includes elevated flooring

· Interior flooring should be interlocking tiling securely affixed to the PTC floor suitable for rolling chairs and when needed, sliding PC4F racks.

· Observation Window:

· Must include 48" x 20", cumulative viewing area, with the cumulative viewing area not to exceed 2 adjacent segments spaced no more than 9" apart

· Utilize ballistic glass LP750 level 1, UL-752

· Utilize three (3) layers/panes of ballistic glass which are able to be replaced from the inside of the PTC.

· Positioned on a length-wise wall at least 42" above the inside floor centered at the PC4F Console and aligned with the T-9's window placement

· Personnel Door:

· Includes one 32" W x 76" high acoustic door mounted on the length-wise wall opposite the Observation Window and mounted to open outwardly, slightly offcenter of booth for easier access. Lock on Personnel Door must not be able to lock operators inside the PTC from the inside.

· Personnel door should have a viewing window at least 11.5”x9.75” in dimension utilizing ballistic glass LP750 level 1, UL-752.

· Utilize three (3) layers/panes of ballistic glass which are able to be replaced from the inside of the PTC.

· Interior Equipment Anchors:

· Interior must include semi-permanent mounting hardware (i.e., bracket and bolt or equivalent fastener, not weld) to anchor the PC4F Console to the interior wall and/or floor during operation and for transport.

· Interior must include anchor points, on the floor, which are positioned on the right/rack side so that the PC4F UPS can be bolted to the floor for transport.

· Interior must include anchor points, on the wall and/or floor, which are positioned so that tiedown straps can be fastened across the PC4F Instrumentation Racks to horizontally and vertically secure the Instrumentation Racks for transport.

· CONSOLE – Semi permanent anchoring (i.e., Bolt or equivalent fastener, not weld, to the interior wall/floor). The console should be anchored to the interior wall/floor during operation and shipment. Console may need to be unanchored to replace a defective component.

· UPS – The UPS will be required to be anchored to the wall/floor for shipment only. This could be accomplished by supplying anchor points (and tiedowns) on the floor/wall to vertically and horizontally secure the UPS for shipment

· Instrumentation Racks– The Instrumentation Racks will be required to be anchored to the wall/floor for shipment only. This could be accomplished by supplying anchor points (and tiedowns) on the floor/wall to vertically and horizontally secure the Instrumentation Racks for shipment.

· Interior Wire Troughs:

· Interior must include wall-mounted 4" x 4" cross-section wire troughs, counter-sunk at least 2" into the interior wall, routed between the PC4F Console and Instrumentation Racks at a height of approximately 3 ft from the interior floor

· Interior must include wall-mounted 4" x 4" cross-section wire troughs with knockouts along the bottom, counter-sunk at least 2" into the interior wall, routed between the PC4F UPS and Instrumentation Rack to route conditioned power at a height of approximately 3 feet from the interior floor

· To be installed between the Console and Instrumentation Racks to route cabling.

· To be installed between the UPS and Instrumentation Rack to route conditioned power, should have knockouts on the bottom of trough.

· Trough should have a cross section of 4” X 4”

· Electrical Safety Disconnect:

· Must include weather proof electrical disconnect (Meltric PN# 37-24073 or equivalent) and associated wiring to distribute 16kVa, 208 VAC, 150A, 60 HZ, 4 Wire (L1-L2-N-G) power to the PTC, with a weather proof main disconnect switch/connection mounted on an exterior wall of the PTC in an easily accessible location.

· Must supply a 20’ electrical cable with Meltric PN# 37-28073 and Hubbell PN# HBL5100PS1W4P5W or equivalents for connection between the weather proof electrical disconnect or panel switch and facility disconnect box.

· UPS Specifications:

· INPUT POWER: 16kVa, 208 VAC, 100A, 60 HZ

· WIRING: 4 WIRE (L1-L2-N-G)

· Main Disconnect Switch should be mounted on the exterior of the PTC in an easily accessible location.

· UPS may be wired directly to main electrical disconnect switch (UPS has circuit breakers).

· Interior lighting, wiring, HVAC system should be connected to the main electrical disconnect switch via a circuit breaker panel (may be interior but exterior is preferred)

· Electrical distribution panel:

· Must provide a distribution panel/breaker box and associated wiring to distribute power inside the PTC.

· UPS Safety Disconnect:

· Must include electrical connection (Meltric PN# 63-64703 or equivalent) and associated wiring to distribute power from the distribution panel/breaker box to the PC4F UPS, with a connection mounted on an interior wall of the PTC in an easily accessible location above the UPS.

· Walls & Ceiling:

· No exposed wiring/ conduit for all electrical and plumbing runs. All runs should be between inside wall and outer shell.

· Wall-mounted Electrical Plug-ins:

· Interior electrical must include a minimum of four (4) electrical 110V plug-in receptacles and associated wiring, with a minimum of one (1) plug-in mounted on the left wall, right wall and on each side of the wall by the door. A plug-in on the window side wall is not required. All receptacles shall be mounted flush with the wall.

· Associated wiring for each plug-in must be connected to the main electrical disconnect switch via a circuit breaker panel with no wiring/conduit visible inside the PTC

· Interior Lighting:

· Interior electrical must include indirect lighting fixtures and associated wiring with no wiring/conduit visible inside the PTC.

· Interior light fixtures must be mounted in or partially recessed into the ceiling, rated for either AC 100v or 240V, 50 or 60 Hz, and provide a minimum of 30 lumens at the PC4F Console. Light fixtures should be based on an LED source and be dimmable.

· Interior lights must be operated by an interior dimmable light switch mounted adjacent to the Personnel Door, mounted flush with the wall.

· Associated wiring for the interior lights must be connected to the main electrical disconnect switch via a circuit breaker panel

· Indirect lighting used over console as to not washout the monitors.

· Exterior Lighting:

· Exterior electrical must include an explosion proof gang box, a FOD compliant weather proof light fixture, and associated wiring

· Exterior light fixture must be mounted above/near the Personnel Door, rated for AC 100v or 240V, 50 or 60 Hz, and provide a minimum of 15 lumens/sq ft at the floor

· Exterior light must be operated by an interior light switch mounted adjacent to the Personnel Door

· Exterior light must be removable

· Associated wiring for the exterior light must be connected to the main electrical disconnect switch via a circuit breaker panel

· Pass through:

· Must Include three (3) 3.5" inner diameter (nominal dimensions) side by side pass through holes or ports that are lined with PVC, located and centered behind the Instrumentation Rack#1, sized and dimensioned so that a Pass Through Box can be affixed on the exterior of the PTC, acoustical design required

· Must Include one (1) exterior pass through box based on a modified Pentair Protect P/N: CSD242410ST (or equivalent) which has sloped top to prevent rain from collecting which is sized and dimensioned to fully cover the pass through holes, have a minimum depth of 10", and have a 8” X 22” cutout on the bottom to allow for mounting a GFE pass through plate for cabling. Bottom of the pass through box should be 32” above the bottom edge of the PTC.

· Passthru should be located centered behind Rack#1 with a dimension of approx. 13.75” X 17.25 to allow for affixment of the Pass Thru panel on the exterior of the PTC.

· Exterior Pass Thru Box should allow for attachment of the Pass Thru Panel.

· Exterior Pass Thru Box should be at least 8” Deep and fully cover the Pass Thru Panel.

· Exterior Pass Thru Box should have a slot, approx. 3.5” X 18” cut on the bottom to allow for cabling.

· HVAC System:

· Must include one (1) HVAC system and associated wiring with no exposed wiring/plumbing inside or outside PTC.

· Must include one (1) ductless mini split HVAC system and associated wiring with no exposed wiring/plumbing inside or outside PTC.

· HVAC system must be capable of a minimum 16K BTU/HR cooling and 19K BTU/HR heating with a SEER rating of at least 19.

· HVAC system exterior unit must be mounted on the exterior of the PTC along the end wall adjacent the PC4F UPS. Bottom platform of the HVAC enclosure should be 3.5’ above the bottom edge of the PTC and covered with a sloped roof to protect from sun and rain.

· HVAC system must have the interior unit coming in the PTC positioned to create a balanced climate inside the PTC.

· Associated wiring for the HVAC system must be connected to the main electrical disconnect switch via a circuit breaker panel

· Fire Prevention System:

· Interior must include one (1) wall mounted fire extinguisher, type ABC, size 2A:10B:C o Interior must include one (1) ceiling mounted 120VAC hardwired fire/CO detector with 9V battery backup

· Forklift Skid:

· Must be mounted on a skid for transportation by forklift, with lifting pockets accessible on all four sides to allow both length-wise and width-wise translation capability. Lifting pocket Interior dimensions should not be less than 5.5”x13.5”.

· Hoisting:

· At least four (4) exterior hoisting lug mounts with sufficient total lifting capacity to lift the full weight of the PTC required.

· Cab exterior dimensions (maximum):

· 8' W x 13'8” L x 8'6" H, with the total length to include HVAC and electrical panels not to exceed 15’8”

· Cab interior dimensions (minimum):

o 6'10" W x 12'5" L x 6"9" H

· Weight:

· Not to exceed 18,500 lbs

· Operating Temperature Range:

o -20 °F to +185 °F

· Storage Temperature Range:

o -40 °F to +185 °F

· Operating Elevation:

· Up to 6000 ft

· Blowing Rain:

· Equal to worldwide environment specified in MIL-STD-12 for system located in engine run bay or outdoors.

· Solar Radiation:

· Equal to worldwide environment specified in MIL-STD-12 for system located in engine run bay or outdoors.

· Fungus:

· Equal to worldwide environment specified in MIL-STD-12 for system located in engine run bay or outdoors.

· Salt Laden Moisture (salt sea air):

· Equal to worldwide environment specified in MIL-STD-12 for system located in engine run bay or outdoors.

· Sand/Dust (desert):

· Equal to worldwide environment specified in MIL-STD-12 for system located in engine run bay or outdoors.

· Fitment of additional equipment:

· User will ship PC4F specific console, racks and UPS to contractor for proper fitment and installation into the PTC prior to final delivery of PTC.

· Tools:

o Must allow maintenance with Common Hand Tools. Special tools, if required, must be delivered in appropriate quantities to each location.

· Maintainability:

· Unlimited use rights to commercial equipment operational, troubleshooting, and field assembly drawings and manuals

· Proprietary hardware must be minimized.

· Maintenance Concept:

· Warranty (parts and labor) for 1 year after successful delivery

· Drawings:

· Pre-build design hardware component drawings, to include preliminary electrical wiring schematics and a parts list containing the main components of the design, in dxf format, shall be delivered on electronic media prior to contract award.

· "As built" hardware component drawings, to include electrical wiring schematics and parts lists, shall be delivered on electronic media to user upon receipt of production unit.

· Commercial Manuals:

· Commercial user manual or Operation and Maintenance (O&M) manual, in Microsoft Word format, shall be delivered on electronic media to user upon receipt of production unit

· Data sheets and manuals for COTS parts shall be delivered on electronic media to user upon receipt of production unit

· Quality Reviews:

· Access to the Contractor's facility to oversee construction shall be permitted as required. Recommended.

· Design Reviews:

· A Preliminary Design Review shall be conducted via telephone prior to construction, and a Critical Design Review shall be conducted at the Contractor's site prior to delivery

· FOB Destination:

· Final Delivery to Tinker AFB (DODAAC F3YCGJ)

· Details regading the PC4F Console, UPS, Instrument Racks and placement of this equipment will be provided to the contract awardee.

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