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USCGC HEALY (WAGB 20)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2023
Developed By: LT Matthew Bogdan
(Draft-6Rev-2, 6 January13 May 2022)
| TABLE OF CONTENTS |
| Revisions Record | iv |
| Consolidated List of References | v |
| Consolidated List of Government-furnished Property | xv |
| Consolidated List of Critical Inspection Items | xix |
| Principal Characteristics | xxi |
| General Requirements | 1 |
| WORK ITEM 1: Independent NACE Inspector (Level 3), Provide | 12 |
| WORK ITEM 2: Hull Plating (U/W Body & Freeboard), Ultrasonic Testing | 15 |
| WORK ITEM 3: Hull Plating (U/W Body), Inspect | 17 |
| WORK ITEM 4: U/W Body, Preserve “100%” | 20 |
| WORK ITEM 5: Hull Plating Freeboard, Preserve “100%” | 26 |
| WORK ITEM 6: Tanks (MP Fuel Stowage And Overflow), Clean And Inspect | 31 |
| WORK ITEM 7: Tanks (Ballast), Clean and Inspect | 35 |
| WORK ITEM 8: Tanks (Ballast), Preserve “100%” | 39 |
| WORK ITEM 9: Transducer Well Deck, Preserve | 45 |
| WORK ITEM 10: Voids (Non-Accessible), Leak Test | 48 |
| WORK ITEM 11: Propulsion Shafts, Alignment Check | 51 |
| WORK ITEM 12: Propulsion Shaft Bearings (External), Check Clearances | 56 |
| WORK ITEM 13: Propulsion Shaft Seals (Inflatable), Clean and Inspect | 60 |
| WORK ITEM 14: Propulsion Shaft Bulkhead Seals, Annual Maintenance | 64 |
| WORK ITEM 15: Fuel Oil Purifier (FOP) Overhaul | 67 |
| WORK ITEM 16: Lube Oil Purifier (LOP) Overhaul | 74 |
| WORK ITEM 17: Fathometer Transducer, General Maintenance | 81 |
| WORK ITEM 18: Recapitalize SRD-500/600 Doppler Speed Log System | 87 |
| WORK ITEM 19: Multibeam EM-124, Replace | 98 |
| WORK ITEM 20: Boiler, Annual Maintenance | 103 |
| WORK ITEM 21: Rudders, Remove, Inspect and Reinstall | 111 |
| WORK ITEM 22: Anchor Chain(s) and Ground Tackle, Inspect and Repair | 124 |
| WORK ITEM 23: Impressed Current Cathodic Protection System Anodes and Reference Cells, Inspection and Anode Renewal | 131 |
| WORK ITEM 24: A-Frames, Annual Inspection | 139 |
| WORK ITEM 25: Port & Starboard Miranda Davit, Annual Inspect and Repair | 142 |
| WORK ITEM 26: 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test | 147 |
| WORK ITEM 27: 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test | 152 |
| WORK ITEM 28: Aft Crane (Port), Annual Inspect and Repair | 158 |
| WORK ITEM 29: Aft Crane (Starboard), Inspect and Test | 164 |
| WORK ITEM 30: Bow Crane, Annual Inspect and Test | 170 |
| WORK ITEM 31: Oceanographic Winch, Inspect and Test | 175 |
| WORK ITEM 32: Trawl / Core Winch, Inspect and Test | 179 |
| WORK ITEM 33: Drydock Service, Temporary Fuel Off-Load | 183 |
| WORK ITEM 34: Drydock | 186 |
| WORK ITEM 35: Temporary Services, Provide - Cutter | 192 |
| WORK ITEM 36: Sea Trial Performance, Support, Provide | 197 |
| WORK ITEM 37: Damage Control and Firefighting Systems, PMS | 201 |
| WORK ITEM 38: Internal Hoists, Level 1 Inspect and Test | 231 |
| WORK ITEM 39: Automatic Main Seawater Strainer, Renew | 234 |
| WORK ITEM 40: Hull Penetration Renewal | 241 |
| WORK ITEM 41: Valves, Overhaul or Renew | 245 |
| WORK ITEM 42: Sea Strainer, Duplex, Overhaul | 253 |
| WORK ITEM 43: Bow Thruster, Visual Inspection | 257 |
| WORK ITEM 44: Appendages (U/W), Leak Test | 261 |
| WORK ITEM 45: Appendages (U/W), Internal Preserve | 264 |
| WORK ITEM 46: Deck Covering (Polymeric), Renew | 267 |
| WORK ITEM 47: Instrumented Science Winch Sheaves, Inspect | 272 |
| WORK ITEM 48: Tanks (Aviation Fuel Service), Clean and Inspect | 277 |
| WORK ITEM 49: Steering System and Hydraulic Power Assembly, Inspection and Service | 1 |
| WORK ITEM 50: Line Shaft Bearing, Inspection and Seal Repair | 5 |
| WORK ITEM 51: Line Shaft Bearing, Renew | 9 |
| Revisions Record | iv |
| Consolidated List of References | v |
| Consolidated List of Government-furnished Property | xv |
| Consolidated List of Critical Inspection Items | xx |
| Principal Characteristics | xxii |
| General Requirements | 1 |
| WORK ITEM 1: Independent NACE Inspector (Level 3), Provide | 11 |
| WORK ITEM 2: Hull Plating (U/W Body & Freeboard), Ultrasonic Testing | 14 |
| WORK ITEM 3: Hull Plating (U/W Body), Inspect | 16 |
| WORK ITEM 4: U/W Body, Preserve “100%” | 19 |
| WORK ITEM 5: Hull Plating Freeboard, Preserve “100%” | 25 |
| WORK ITEM 6: Tanks (MP Fuel Stowage And Overflow), Clean And Inspect | 30 |
| WORK ITEM 7: Tanks (Ballast), Clean and Inspect | 34 |
| WORK ITEM 8: Tanks (Ballast), Preserve “100%” | 38 |
| WORK ITEM 9: Transducer Well Deck, Preserve | 44 |
| WORK ITEM 10: Voids (Non-Accessible), Leak Test | 47 |
| WORK ITEM 11: Propulsion Shafts, Alignment Check | 50 |
| WORK ITEM 12: Propulsion Shaft Bearings (External), Check Clearances | 55 |
| WORK ITEM 13: Propulsion Shaft Seals (Inflatable), Clean and Inspect | 59 |
| WORK ITEM 14: Propulsion Shaft Bulkhead Seals, Annual Maintenance | 63 |
| WORK ITEM 15: Fuel Oil Purifier (FOP) Overhaul | 66 |
| WORK ITEM 16: Lube Oil Purifier (LOP) Overhaul | 73 |
| WORK ITEM 17: Fathometer Transducer, General Maintenance | 80 |
| WORK ITEM 18: Recapitalize SRD-500/600 Doppler Speed Log System | 86 |
| WORK ITEM 19: Multibeam EM-124, Replace | 97 |
| WORK ITEM 20: Boiler, Annual Maintenance | 102 |
| WORK ITEM 21: Rudders, Remove, Inspect and Reinstall | 110 |
| WORK ITEM 22: Anchor Chain(s) and Ground Tackle, Inspect and Repair | 123 |
| WORK ITEM 23: Impressed Current Cathodic Protection System Anodes and Reference Cells, Inspection and Anode Renewal | 130 |
| WORK ITEM 24: A-Frames, Annual Inspection | 138 |
| WORK ITEM 25: Port & Starboard Miranda Davit, Annual Inspect and Repair | 141 |
| WORK ITEM 26: 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test | 146 |
| WORK ITEM 27: 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test | 151 |
| WORK ITEM 28: Aft Crane (Port), Annual Inspect and Repair | 157 |
| WORK ITEM 29: Aft Crane (Starboard), Inspect and Test | 163 |
| WORK ITEM 30: Bow Crane, Annual Inspect and Test | 169 |
| WORK ITEM 31: Oceanographic Winch, Inspect and Test | 174 |
| WORK ITEM 32: Trawl / Core Winch, Inspect and Test | 178 |
| WORK ITEM 33: Drydock Service, Temporary Fuel Off-Load | 182 |
| WORK ITEM 34: Drydock | 185 |
| WORK ITEM 35: Temporary Services, Provide - Cutter | 191 |
| WORK ITEM 36: Sea Trial Performance, Support, Provide | 196 |
| WORK ITEM 37: Damage Control and Firefighting Systems, PMS | 200 |
| WORK ITEM 38: Internal Hoists, Level 1 Inspect and Test | 230 |
| WORK ITEM 39: Automatic Main Seawater Strainer, Renew | 233 |
| WORK ITEM 40: Hull Penetration Renewal | 240 |
| WORK ITEM 41: Valves, Overhaul or Renew | 244 |
| WORK ITEM 42: Sea Strainer, Duplex, Overhaul | 252 |
| WORK ITEM 43: Bow Thruster, Visual Inspection | 256 |
| WORK ITEM 44: Appendages (U/W), Leak Test | 260 |
| WORK ITEM 45: Appendages (U/W), Internal Preserve | 263 |
| WORK ITEM 46: Deck Covering (Polymeric), Renew | 266 |
| WORK ITEM 47: Instrumented Science Winch Sheaves, Inspect | 271 |
USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2023
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
| DATE |
| REV# |
| WORK ITEM# |
| CHANGES MADE |
| 4/22/22 |
| 1 |
| Consolidated List of References |
| Updated |
| 4/22/22 |
| 1 |
| Consolidated List of Critical Inspection Items |
| Updated |
| 4/22/22 |
| 1 |
| General Requirements |
| Modified 3.1, Added 3.1.1, Modified 3.3.2, Added 3.3.3, Added 3.3.3.1, Added 3.3.3.1.1, Added 3.3.3.1.2, Added 3.3.3.1.3, Modified 3.5.3, Modified 3.5.4, Modified 3.6, Added 3.15 |
| 4/22/22 |
| 1 |
| 37 |
| Modified 3.3.2.1, Added 3.3.2.1.1, Added 3.3.2.1.2 |
| 4/22/22 |
| 1 |
| 48 |
| Added Work Item |
| 4/22/22 |
| 1 |
| 49 |
| Added Work Item |
| 4/22/22 |
| 1 |
| 50 |
| Added Work Item |
| 4/22/22 |
| 1 |
| 51 |
| Added Work Item |
| 5/13/22 |
| 2 |
| 6 |
| Modified paragraph 3.5 |
| 5/13/22 |
| 2 |
| 7 |
| Modified paragraph 3.8 |
| 5/13/22 |
| 2 |
| 20 |
| Modified 3.4.1.1, 3.4.3.3 |
| 5/13/22 |
| 2 |
| 41 |
| Added Note to paragraph 3.4. |
| 5/13/22 |
| 2 |
| 41 |
| Modified paragraph 3.5. Added Note to paragraph 3.5. |
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2023
Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD drawings Coast Guard Drawing 420 WAGB 085-001, Rev D, Docking Plan Coast Guard Drawing 420 WAGB 085-001, Rev E, Docking Plan Coast Guard Drawing 420 WAGB 085-002, Rev E, Tank Capacity Curves Coast Guard Drawing 420 WAGB 101-02, Rev C, Construction Dwg Units 101 & 102 Coast Guard Drawing 420 WAGB 101-07, Rev B, Construction Dwg Unit 113 & 114 Coast Guard Drawing 420 WAGB 101-08, Rev C, Construction Dwg Units 121 & 122 Coast Guard Drawing 420 WAGB 101-09, Rev C, Construction Dwg Units 123-124 Coast Guard Drawing 420 WAGB 101-12, Rev B, Construction Dwg Units 131-132 Coast Guard Drawing 420 WAGB 101-13, Rev C, Construction Dwg Unit 133 & 134 Coast Guard Drawing 420 WAGB 101-15, Rev C, Construction Dwg Unit 141 & 142 Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250 Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250 Coast Guard Drawing 420 WAGB 101-20, Rev B, Construction Drawing Units 251-252 Coast Guard Drawing 420 WAGB 101-22, Rev C, Construction Drawings for Units 255 & 257 Coast Guard Drawing 420 WAGB 101-33, Rev B, Construction Drawing Units 430 & 431 Coast Guard Drawing 420 WAGB 101-47, Rev D, Construction Dwg Units 601-602 Coast Guard Drawing 420 WAGB 101-48, Rev D, Construction Dwg Units 603-604 Coast Guard Drawing 420 WAGB 101-61, Rev A, Midship Section Coast Guard Drawing 420 WAGB 101-62, Rev B, Scantling Plan (Decks) Coast Guard Drawing 420 WAGB 101-63, Rev B, Scantling Plan (Elev's & Section) Coast Guard Drawing 420 WAGB 101-64, Rev B, Shell Expansion Coast Guard Drawing 420 WAGB 101-64, Rev D, Shell Expansion Coast Guard Drawing 420 WAGB 101-65, Rev C, Construction Dwg Unit 111 & 112 Coast Guard Drawing 420 WAGB 101-68, Rev C, Construction Drawing Units 432 & 433 Coast Guard Drawing 420 WAGB 101-003, Rev D, Shell Expansion
Coast Guard Drawing 420 WAGB 161-03, Rev B, Rudder Horn Coast Guard Drawing 420-WAGB 167-7, Rev ~, Structural Doors Coast Guard Drawing 420-WAGB 167-528, Rev A, Polar Icebreaker Structural Door List Coast Guard Drawing 420 WAGB 182-002, Rev C, Line Shaft Bearing Foundations
Coast Guard Drawing 420 WAGB 184-001, Rip-Out Iwo Kongsberg Em 122 Installation Coast Guard Drawing 420 WAGB 184-002, Kongsberg Em 122 Xdcr Casting Installation Receive Unit Coast Guard Drawing 420 WAGB 184-002, Rev C, Kongsberg EM 122 XDCR Casing Installation Receive Unit Coast Guard Drawing 420 WAGB 184-013, DS60 Doppler Shell Ring Installation Coast Guard Drawing 420 WAGB 184-003, Kongsberg Em 122 Xdcr Casting Installation Transmit Unit Coast Guard Drawing 420 WAGB 184-004, Arrangement & Fdns Em 122 Electronic Components And Cables Coast Guard Drawing 420 WAGB 184-502, Rev _, Kongsberg Hull Mounted Transducer Window Coast Guard Drawing 420 WAGB 186-001, Rev G, Mooring & Towing Details Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details Coast Guard Drawing 420 WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis Coast Guard Drawing 420 WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures Coast Guard Drawing 420 WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report Coast Guard Drawing 420 WAGB 244-2, Rev C, Stern Tube Bearings and Seals Arrangement and Details Coast Guard Drawing 420 WAGB 244-002, Rev B, Bearing Assembly, Propulsion Line Shaft WAGB-20 Class
Coast Guard Drawing 420 WAGB 244-501, Rev G, Icebreaker Variant Seal Coast Guard Drawing 420 WAGB 244-502, Rev C, Ga of 23.750 Type No Seal Coast Guard Drawing 420 WAGB 244-505, Rev B, Stern Tube Seal & Strut Bearings Arrangement & Details & L/M
Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern Coast Guard Drawing 420 WAGB 244-508, Rev E, Assembly Drawing Coast Guard Drawing 420 WAGB 256-001, Rev E, Main Seawater Circulation System Coast Guard Drawing 420 WAGB 259-5, Rev B, Machinery Plant Exhaust Gas Piping A & D Coast Guard Drawing 420 WAGB 304-001, Rev B, Typical Methods of Electrical Installations and Details Coast Guard Drawing 420 WAGB 320-002, Power System One-Line Diagram Coast Guard Drawing 420 WAGB 320-11, Rev J, SS Power System Connection Details Coast Guard Drawing 420 WAGB 320-2, Rev-AN, Power System One Line Diagram Coast Guard Drawing 420 WAGB 400-002, General Arrangement of Electrical Equipment-Pilothouse Coast Guard Drawing 420 WAGB 405-001, Rev H, Genl Arr Of Antennas For Radio, Radar & Navigation Sys Coast Guard Drawing 420 WAGB 410-001, General Arrangement of Electrical Equipment-Engineering Control Center Coast Guard Drawing 420 WAGB 423-008, Integrated Bridge and Control Monitor System Block Wiring Diagram Coast Guard Drawing 420 WAGB 423-011, 1SG38-CGECDIS(V)WAGB 420 Installation, Block Wiring Diagram, and Details Coast Guard Drawing 420 WAGB 423-013, SPS-461 DGPS Installation, Block wiring Diagram, and Details Coast Guard Drawing 420 WAGB 424-004, Rev J, Hull Mounted Transducers Installation Details Coast Guard Drawing 420 WAGB 424-006, General Arrangement of Electrical Equipment, Transducer Well Coast Guard Drawing 420 WAGB 424-008, Bottom Mapping Sonar System Blk Wrg Diag Coast Guard Drawing 420 WAGB 424-013, Doppler Speed Log System Replacement Ripout, Installation, Arrangement, Wiring, and Details Coast Guard Drawing 420 WAGB 424-014, Kongsberg Em-124 Installation Bwd & Details Coast Guard Drawing 420 WAGB 424-4, Rev G, Hull Mounted Transducer Installation Details Coast Guard Drawing 420 WAGB 424-4, Rev K, Hull Mounted Transducers Installation Details Coast Guard Drawing 420 WAGB 424-502, Rev -, Outline / Ice Hardened Sea Chest Coast Guard Drawing 420 WAGB 424-6, Rev A, Gen Arrgt of Elec Equip Transducer Well Coast Guard Drawing 420 WAGB 424-6, Rev D, General Arrangement of Elec Equipment – Transducer Well Coast Guard Drawing 420 WAGB 426-004, Gyrocompass System and Indicator Circuit “LC” Elementary Wiring Diagram Coast Guard Drawing 420 WAGB 426-009, SRD-600 Doppler Speed Log One-Line, Block Wiring Diagram, and Mechanical Installation Diagram Coast Guard Drawing 420 WAGB 426-010, Gyrocompass System MK-39 and MK-27F Elementary Wiring Diagram and Details Coast Guard Drawing 420 WAGB 430-001, General Arrangement of Electrical Equipment, IC Equipment Room Coast Guard Drawing 420 WAGB 440-1, Rev T, General Arrangement of Elec Equipment _ Radio Room Coast Guard Drawing 420 WAGB 505-001, Rev D, Piping General Notes and Installation Details Coast Guard Drawing 420 WAGB 505-006, Rev K, PP-ARR Units: 103, 113, 123, 133, 143, 811, 821 & 831.
Coast Guard Drawing 420 WAGB 505-016, Rev B, PP ARR Unit 135 L/M Coast Guard Drawing 420 WAGB 505-024, Rev T, PP ARR Units: 251, 252, 255 & 257 Coast Guard Drawing 420 WAGB 505-025, Rev B, PP ARR Units: 251, 252, 255 & 257 L/M Coast Guard Drawing 420 WAGB 505-078, Rev H, PP ARR Unit 125 Coast Guard Drawing 420 WAGB 505-079, Rev B, PP ARR Unit 125 L/M Coast Guard Drawing 420 WAGB 505-084, Rev J, PP ARR Unit 135 Coast Guard Drawing 420 WAGB 506-2, Rev D, Boiler Blow Overboard Discharge Relocation Coast Guard Drawing 420 WAGB 508-001, Rev F, PP & MCHRY Insulation Schedule Coast Guard Drawing 420 WAGB 508-002, Rev D, PP & MCHRY Insulation Schedule L/M Coast Guard Drawing 420 WAGB 521-001, Rev E, Diagram Firemain System Coast Guard Drawing 420 WAGB 524-001, Rev K, Diagram Auxiliary Seawater System Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Main Drainage and Independent Drainage Systems Coast Guard Drawing 420 WAGB 535-1, Rev J, Diagram Steam, Feed & Condensate System Coast Guard Drawing 420 WAGB 551-20, Rev A, Start Air Cprsr Piping Modifications Jacketwater, Aux. Seawater Clg Air Disch & Drain Piping Coast Guard Drawing 420 WAGB 551-5, Rev D, Diag - Starting Air System Coast Guard Drawing 420-WAGB 561-501, Rev A, General Arrangement Steering Gear Parts List Coast Guard Drawing 420-WAGB 561-502, Rev A, General Arrangement Steering Gear Coast Guard Drawing 420-WAGB 561-503, Rev C, HPU Reservoir Assembly Parts List Coast Guard Drawing 420-WAGB 561-504, Rev E, Rudder Actuator Assy Coast Guard Drawing 420-WAGB 561-505, Rev E, Rudder Actuator Assy Parts List Coast Guard Drawing 420-WAGB 561-507, Rev A, Head Tank Assembly Parts List Coast Guard Drawing 420-WAGB 561-508, Rev B, Head Tank Assembly Coast Guard Drawing 420-WAGB 561-509, Rev B, Hydraulic Schematic Coast Guard Drawing 420-WAGB 561-510, Rev A, Control Valve Assembly Pump Unit Pe 2 1/2" & 3"
Coast Guard Drawing 420 WAGB 562-1, Rev E, Rudders Units 021 & 022 Coast Guard Drawing 420 WAGB 562-2, Rev B, Rudder Support System Coast Guard Drawing 420-WAGB-568-001, Rev C, Bow Thruster Installation Arrangement and Details Coast Guard Drawing 420 WAGB 573-1, Rev B, Crane Pedestals Arr & Dets Coast Guard Drawing 420 WAGB 573-2, Rev D, Boom Rests Coast Guard Drawing 420 WAGB 573-3, Rev A, Science Hoist Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45 Coast Guard Drawing 420 WAGB 573-522, Rev A, General Arrangement TB 100-55 Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 581-001, Rev - , Anchor Handling Arrangements and Details Coast Guard Drawing 420 WAGB 582-001, Rev E, Mooring & Towing Arrangement Coast Guard Drawing 420 WAGB 583-001, Rev F, Artic Survey Boat (ASB) Stowage & Handling.
Coast Guard Drawing 420 WAGB 589-5, Rev B, Science Hoist Arrangement Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist Coast Guard Drawing 420 WAGB 591-501, Rev E, Winch Assembly Oceanographic Coast Guard Drawing 420 WAGB 591-502, Rev E, Winch Assembly Traw/Core Coast Guard Drawing 420 WAGB 631-001, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420 WAGB 633-1, Rev -, Zinc Anodes Coast Guard Drawing 420 WAGB 633-2, Rev B, Cathodic Protection System ISO & Elem Wrg Diag Coast Guard Drawing 420-WAGB 634-1, Rev B, Deck Covering & Carpet Shed Coast Guard Drawing 420 WAGB 635-001, Rev E, Insulation Layouts & Dets Coast Guard Drawing 420 WAGB 635-1, Rev C, Insulation Layouts & Dets Coast Guard Drawing 420 WAGB 665-11, Rev- , Radio Room Workbench, Coast Guard Drawing 420 WAGB 671-2, Rev D, CO2 Room Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings Coast Guard Drawing 420 WAGB 801-005, Rev B, Piping Material Schedule Coast Guard Drawing 420 WAGB 801-1, Rev -, Booklet of General Drawings Coast Guard Drawing 420 WAGB 801-9, Rev C, Tank Sounding Tables Coast Guard Drawing 420 WAGB 85-1, Rev E, Docking Plan Coast Guard Drawing 420 WAGB 85-2, Rev F, Tank Capacity Curves Coast Guard Drawing 420 WAGB 97-3, Rev , Stability Test Report (Supercedes 420 WAGB 097 1) Coast Guard Drawing 420 WAGB 97-3, Rev -, Stability Test Report (USCGC HEALY) Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links
Coast Guard Drawing FL-1702-11, Sheave Inspection Coast Guard Drawing FL-184-004, DS60 Doppler Shell Ring Fab’N/Ice Breaker Appl
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINS) 10360.3 (series), Coatings and Color Manual Coast Guard Commandant Instruction (COMDTINST) 16672.2D, Mar 1999, Navigation Rules, International-Inland Coast Guard Commandant Instruction (COMDTINST) 9000.6 (series), Naval Engineering Manual Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Tag-Out Procedures Coast Guard Technical Manual S9WAG-AV-SIB-010, Nov 2003, Hull and Mechanical Systems Coast Guard Technical Publication (TP) 01-NOV-14, SG811-C5-MMC-010 - Crane, Primary Telescoping Boom Pedestal Type – Model 100-55 Coast Guard Technical Publication (TP) 10500, Doppler Sonar-Model DS-60 Coast Guard Technical Publication (TP) 5028, 01-NOV-03, S9243-BV-MMC-010 - Stern Tube Seal Assembly Coast Guard Technical Publication (TP) 5028, S9243-BV-MMC-010 - Stern Tube Seal Assembly Coast Guard Technical Publication (TP) 5029, S9243-BX-MMC-010 - Bulkhead Shaft Seal Coast Guard Technical Publication (TP) 5030, SWBS 244, Nov 2003, Line Shaft Bearing
Coast Guard Technical Publication (TP) 5053, 01-NOV-03, S6437-B6-MMC-010 – Strainer, 24” Self Cleaning Coast Guard Technical Publication (TP) 5061, S9261-BE-MMC-010 - Purification System, Fuel Oil Coast Guard Technical Publication (TP) 5068, S9264-A9-MMC-010 - Lube Oil Purification System, Coast Guard Technical Publication (TP) 5150 - S6161-U4-FSE-010-Grease Interceptor Hood with MGPC-4000-S-2 Control Cabinet Coast Guard Technical Publication (TP) 5162, S9517-AY-MMC-010 - Boiler, Oil Fired Auxiliary Coast Guard Technical Publication (TP) 5200, S6220-B4-MMC-010, Compressor, High Pressure Breathing Air, Model K15-E3 Coast Guard Technical Publication (TP) 5207, S9555-DM-MMC-010 - Fire Extinguishing System, High Pressure Carbon Dioxide Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power Unit (HPU), Aft General Service Coast Guard Technical Publication (TP) 5216, S9561-A9-MMC-010 - Hydraulic Steering System Coast Guard Technical Publication (TP) 5217, S9561-D4-MMC-010 - Steering Gear, Electro-Hydraulic Coast Guard Technical Publication (TP) 5218, S9242-AG-MMC-010 - Pilgrim Pintle Nut Coast Guard Technical Publication (TP) 5219, S9243-BW-MMC-010 - Rudderstock Seal Coast Guard Technical Publications (TP) 5220A, Aug 2021, Bow Thruster System Model JT 2200 IB Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-AP-MMC-010 - A-Frames Coast Guard Technical Publication (TP) 5223, SWBS 572, Section A, Dumbwaiter (200 Lb Capacity) – Model 20700 Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro-Hydraulic Telescoping Boom – Model TB60-65 Coast Guard Technical Publication (TP) 5249, SWBS 589, SG825-A3-MMC-010 - 1000 Lb Capacity Stores Hoist Coast Guard Technical Publication (TP) 5250, SWBS 589, SG825-AY-MMC-010 - 6000 Lb Capacity Science Hoist Coast Guard Technical Publication (TP) 5251, SWBS 589, SG825-AZ-MMC-010 - 600 Lb Capacity Trash Hoist Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2020, Science Winch, Mechanical System & Wire Handling (Volume 1) Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 2) Coast Guard Technical Publication (TP) 5264, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 3) Coast Guard Technical Publication (TP) 5274, 01-NOV-03, S9633-Ag-MMC-010 - Impressed Current Cathodic Protection System Coast Guard Technical Publication (TP) 5274, S9633-AG-MMC-010 - Impressed Current Cathodic Protection System Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "LMI" System Coast Guard Technical Publication (TP) 5340, Sauer WP 400 Air Compressor Coast Guard Technical Publication (TP) 5359, Boiler Water Management System – Model Aquaman 300 Coast Guard Technical Publication (TP) 5360A, Speed Log Model Naviknot SRD-500 (420’ WAGB Only) Coast Guard Technical Publication (TP) 5360B, Speed Log Model Naviknot SRD-600DD (420’ WAGB Only) Coast Guard Technical Publication (TP) 5502 - Fire Suppression System Model WHDR Coast Guard Technical Publication (TP) 7120, 21-MAR-11, Duplex Strainer 3/4" Thru 8" - Model 50 Coast Guard Technical Publication (TP) E-424-021, May 2008, EM 122 Multi Beam Echo Sounder Coast Guard Technical Standard (TS) 505-2, Hoses and Expansion Joints Coast Guard Technical Standard (TS) 551, Compressed Air Systems, Appendix A, Start Air System Coast Guard Technical Standard (TS) 583-2, Shipboard Boat Hoisting Systems Coast Guard Technical Standard (TS) 589, Cranes Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment Maintenance Procedure Card MA-MQ-7253 Boiler Feed Water Test Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service Maintenance Procedure Card M-A-13039 Boiler Safety Valve Test/Check Maintenance Procedure Card M-A-7209 Boiler Relief Valves Check Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning Maintenance Procedure Card M-A-7225 Inspect and Change Boiler Compressor Air Filters, L/O and F/O Filters.
Maintenance Procedure Card R-A-13058 Portable Stored Pressure Purple K Powder (PKP) Fire Extinguisher Inspect Maintenance Procedure Card R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test Maintenance Procedure Card R-A-1568 AFFF Hose Reel Insp/Lube Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables Maintenance Procedure Card R-C-11069 Self Contained Breathing Apparatus (SCBA) Cylinder Repair Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Parts Replace Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect Maintenance Procedure Card R-C-8750 Self Contained Breathing Apparatus (SCBA) Cylinder Hydrostatic Test Maintenance Procedure Card R-C-14448 AFFF Hose Reel and Nozzle Test and Check
Maintenance Procedure Card R-M-10671 AFFF Fire Extinguisher Check Maintenance Procedure Card R-M-12950 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Check Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Inspect Maintenance Procedure Card R-Q-11988 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect/Clean Maintenance Procedure Card R-Q-1634 Fixed CO2 Visual Inspection Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect Maintenance Procedure Card R-S-12949 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Semi-Annual Service Maintenance Procedure Card R-S-1643 15LB Portable CO2 Fire Extinguisher Weigh Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms Maintenance Procedure Card R-W-8531 Self Contained Breathing Apparatus (SCBA) Cylinder Check Ship Information Book (SIB) – HULL & MECHANICAL SYSTEMS Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machinery Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses
OTHER REFERENCES
Actisense Data Multiplexer NDC-4 Full User Manual Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259 American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016 American National Standards Institute (ANSI)/ National Conference of Standards Laboratories (NSCL) Z540-1-1994, 1994, Calibration Laboratories and Measuring and Test Equipment – General Requirements American Society for Nondestructive Testing (ASNT) SNT-TC-1A, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded and Welding End ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN) Code of Federal Regulations 46, Subchapter J, Electrical.
Environmental Protection Agency (EPA) Technician Certification, Type IV (Universal Certification) Federal Specification (Fed Spec) QQ-N-281, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel Final report for SFLC Central activity 33510 “Rev A Final report for 33510. Request Electrical System Analysis and Review for WAGB 420 Healy radio room workbench, modify”.
Huber A-Frame Drawing HI-571-1001, Rev C IEEE STD 45-2002, Recommended Practice for Electrical Installations on Shipboard IEEE STD-45 Recommended Practice for Electric Installations on Shipboard Kongsberg EM 124 Installation Manual Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2013 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves.
MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-DTL-15024, General Specification for Plates, Tags, and Bands for Identification of Equipment MIL-D-18873, Jul 1982, Deck Covering Magnesia Aggregate Mixture MIL-D-21631, Dec 1990, Deck Covering, Latex Concrete MIL-D-23134, Jul 1999, Deck Underlay and Covering, Insulating, Magnesia Aggregate Mixture MIL-DTL-23549, Sep 2016, Grease, General Purpose MIL-DTL-24643, Dec 2011, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for MIL-DTL-24643, General Specification for Low Smoke Electric Cables and Cords for Shipboard Use MIL-HDBK-299, Oct 1991, Cable Comparison Handbook – Data Pertaining to Electric Shipboard Cable MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-3135, Nov 1986, Deck Covering Underlay Materials MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing MIL-S-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling or Main Propulsion Shafting MIL-S-22473, Apr 1983, Sealing, Locking, And Retaining Compounds: (Single-Component).
MIL-S-45180, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1310 (series), Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EPM) Mitigation and Safety MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure MIL-STD-2003, Electric Plant Installation Standard Methods (Section 1: Cable) MIL-STD-2003, Electric Plant Installation Standard Methods (Section 2: Equipment) MIL-STD-2003, Electric Plant Installation Standard Methods (Section 3: Penetrations) MIL-STD-2003, Electric Plant Installation Standard Methods (Section 4: Cableways) MIL-STD-2003, Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships & Submarines MIL-V-24624, Nov 1983, Valves, Butterfly, Wafer and Lug Style, Shipboard Service National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers) Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 5, Piping Systems Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes Naval Ship's Technical Manual (NSTM) Chapter 613, Wire and Fiber Rope Rigging Naval Ships’ Technical Manual (NSTM) Chapter 541, 2007, Ship Fuel and Fuel Systems Naval Ships’ Technical Manual S9086-RK-STM-010, 2013, Chapter 505 Piping Systems NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details NAVSEA Drawing NAVSEA S9AAO-AB-GOS-101, General Specification for the Overhaul of Surface Ships NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB)
NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE
NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB 20 Polar Icebreaker a-Frames Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning U.S. Navy SL740-AA-MAN-010, Jul 2002, U.S. Navy Towing Manual United States Environmental Protection Agency 402-K-01-001, 2008, Mold Removal in Schools and Commercial Buildings.
Wartsila Drawing US72032-02, Rev C, Ga of 23.672 Type ND Seal WAGB-20 Icebreaker Special
USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2023
Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
| WORK ITEM |
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/UNIT)
| 13 |
| N |
| 420' WAGB Minor (Face Change out) Overhaul Kit |
| Wartsila P/N 001442-001 |
| 2 EA |
| $20,250.00 |
| 13 |
| Y |
| SEAT |
| Wartsila P/N H82923-A03 |
| 2 EA |
| $36,111.48 |
| 13 |
| N |
| Inflatable Seals |
| Wartsila P/N: H72031-01-1-5, NSN: 5330-01-431-0869 |
| 2 EA |
| $5,070.09 |
| 14 |
| N |
| Oversized Diaphragm Assy, 23.672”-in ND Seals |
| Wartsila (John Crane) |
P/N US72032-02-3
CG P/N: XFC058099
NSN 2010-01-537-2381
| 17 |
| Y |
| Teledyne Ocean Surveyor RD OS-75(ADCP Transducer) |
| 17 |
| Y |
| Teledyne Ocean Surveyor RD OS-150 (ADCP Transducer) |
| 17 |
| Y |
| Simrad (By Kongsberg) EK80 18kHz Transducer |
| 17 |
| Y |
| Simrad (By Kongsberg) EK80 38 kHz Transducer |
| 17 |
| Y |
| Bathy 1500C |
| PN: P06100-1 |
| 1 EA |
| $15,000 |
| 17 |
| N |
| Acoustic Window for Spare Wells |
(EK80 38 kHz, and 18 kHz Transducer Locations)
| SyQwest P/N: P00735-1 |
| 2 EA |
| 17 |
| N |
| O-Ring for Spare Well |
(EK80 38 kHz, and 18 kHz Transducer Locations)
| SyQwest P/N: P00737-1 |
| 4 EA |
| 18 |
| N |
| Display Unit |
| 7025-01-678-5218 / DS600 |
| 4 EA |
| $1,641 |
| 18 |
| N |
| Distribution Unit |
| 5895-01-678-5147 / DS610 |
| 1 EA |
| $4,335 |
| 18 |
| N |
| Transceiver Unit |
| 5845-01-678-5160 / DS620 |
| 1 EA |
| $6,337 |
| 18 |
| N |
| Transducer w/30M Cable |
| 5845-01-678-5056 / DS630-30 |
| 1 EA |
| $5,005 |
| 18 |
| N |
| Gate Valve |
| 4820-01-678-5058 / DS661 |
| 1 EA |
| $10,237 |
| 18 |
| N |
| Doppler Shell Ring |
| 5340-01-F19-5622/DS-661-1 |
| 1 EA |
| 18 |
| N |
| Mounting Bracket |
| 5340-01-685-8548/000-016-313 |
| 3 EA |
| $245 |
| 19 |
| N |
| 2 degree RX transducer w/ 25M cable |
| 364296 |
| 8 EA |
| 19 |
| N |
| Baffleplate Kit 2 degree RX |
| 386820 |
| 1 EA |
| 21 |
| N |
| Rudder Stock Seal, Overhaul Kit |
| P/N WLP001444-001 |
NSN 2040-01-617-7196
| 21 |
| N |
| Rudder Bolts |
| 5306-01-F19-5873 |
| 12 EA |
| $300 |
| 21 |
| N |
| Rudder Nuts |
| 5310-01-F19-5874 |
| 12 EA |
| $90 |
| 23 |
| N |
| Anode, elliptical, iridium oxide & titanium, 75 A |
| Wilson Walton AQ-AEI-103 |
NSN: 5342-01-453-1429
| 23 |
| N |
| Recessed Zinc Reference Cell |
| Wilson Walton AQ-RRC-100 |
NSN: 5977-01-453-2560
| 28 |
| N |
| Capscrew |
| Allied Systems P/N: 240930 |
| 8 EA |
| $106 |
| 28 |
| N |
| Washer |
| Allied Systems P/N: 234271 |
| 8 EA |
| $0.82 |
| 28 |
| N |
| Nut, Esna |
| Allied Systems P/N: 230897 |
| 8 EA |
| $2.85 |
| 29 |
| N |
| Capscrew |
| Allied Systems P/N: 240930 |
| 8 EA |
| $106 |
| 29 |
| N |
| Washer |
| Allied Systems P/N: 234271 |
| 8 EA |
| $0.82 |
| 29 |
| N |
| Nut, Esna |
| Allied Systems P/N: 230897 |
| 8 EA |
| $2.85 |
| 30 |
| N |
| Capscrew |
| Allied Systems P/N: 240930 |
| 8 EA |
| $106 |
| 30 |
| N |
| Washer, Hard |
| Allied Systems P/N: 234271 |
| 8 EA |
| $0.82 |
| 39 |
| N |
| Automatic Main Seawater Strainer, 24”, Model 596 |
| EATON P/N: 5962004005 |
| 41 |
| Y |
| 20” PIMA Gate Valve |
| 01-645-2698 |
| 4 EA |
| $35,910.00 |
| 41 |
| Y |
| 18” PIMA Gate Valve |
| 01-645-2527 |
| 2 EA |
| $31,066.00 |
| 41 |
| Y |
| 16” PIMA Gate Valve |
| 01-645-2599 |
| 2 EA |
| $28,461.00 |
| 41 |
| Y |
| 18” Motor Operated Btfly Valve |
| 01-663-7956 |
| 4 EA |
| $37,254.67 |
| 41 |
| Y |
| 16" Gate Valve Seat Ring |
| NSN: 4820-01-645-3080 |
| 2 EA |
| 41 |
| Y |
| 16" Gate Valve Wedge |
| NSN: 4820-01-645-3055 |
| 2 EA |
| 41 |
| Y |
| 16" Gate Valve Stem |
| NSN: 5330-01-645-3556 |
| 2 EA |
| 41 |
| N |
| 16" Gate Valve Stem Packing |
| NSN: 5330-01-644-9628 |
| 2 EA |
| 41 |
| N |
| 16" Gate Valve Bonnet Gasket |
| NSN: 5330-01-645-3532 |
| 2 EA |
| 41 |
| Y |
| 18" Gate Valve Seat Ring |
| NSN: 5365-01-645-2308 |
| 2 EA |
| 41 |
| Y |
| 18" Gate Valve Wedge |
| NSN: 4820-01-645-2666 |
| 2 EA |
| 41 |
| Y |
| 18" Gate Valve Stem |
| NSN: 5330-01-645-3104 |
| 2 EA |
| 41 |
| N |
| 18" Gate Valve Stem Packing |
| NSN: 5330-01-645-3085 |
| 2 EA |
| 41 |
| N |
| 18" Gate Valve Bonnet Gasket |
| NSN: 5330-01-645-3070 |
| 2 EA |
| 41 |
| N |
| 20" Gate Valve Seat Ring |
| NSN: 4810-01-465-4465 |
| 4 EA |
| 41 |
| N |
| 20" Gate Valve Wedge |
| NSN: 4810-01-645-4480 |
| 4 EA |
| 41 |
| N |
| 20" Gate Valve Stem |
| NSN: 4810-01-645-4486 |
| 4 EA |
| 41 |
| N |
| 20" Gate Valve Stem Packing |
| NSN: 5330-01-645-4498 |
| 4 EA |
| 41 |
| N |
| 20" Gate Valve Bonnet Gasket |
| NSN: 5330-01-645-4495 |
| 4 EA |
| 43 |
| N |
| Water-Lube Bearing |
| P/N: 2701-009 NSN: 3110-01-F97-1027 |
2 EA
| 43 |
| N |
| Locknut |
| P/N: TAN-140 |
| 2 EA |
| 43 |
| N |
| Lockwasher |
| P/N: TW140 |
| 1 EA |
| 43 |
| N |
| Stuffing Box |
| P/N: 2701-047 |
| 1 EA |
| 43 |
| N |
| Mechanical Packing |
| P/N: 2701-049 |
| 1 EA |
| 43 |
| N |
| Gasket (Blue Guard 3000 #64824 3000) |
| P/N: 2701-049 NSN: 5330-01-672-8957 |
| 1 SH |
| 43 |
| N |
| Oil Seal, Alignment Plate |
| P/N: 2701-058 NSN: 5330-01-672-8883 |
| 3 EA |
| 43 |
| N |
| Key Washer |
| P/N: 2701-071 |
| 1 EA |
| 43 |
| N |
| Lock Washer |
| P/N: 2701-072 |
| 1 EA |
| 43 |
| N |
| Lock Nut |
| P/N: 2701-073 |
| 1 EA |
| 43 |
| N |
| Oil Seal, Bearing Housing Top Plate |
| P/N: 2701-075 NSN: 5330-01-672-8862 |
1 EA
| 43 |
| N |
| Sleeve, Thrust Bearing |
| P/N: 2701-063 |
| 1 EA |
| 43 |
| N |
| Thrust Bearing, Assembly |
| P/N: 2701-067 NSN: 3110-01-F97-1028 |
| 1 EA |
| 43 |
| N |
| Radial Bearing |
| P/N: 2701-069 NSN:3110-00-044-1400 |
| 1 EA |
| 43 |
| N |
| Spring, Preload |
| P/N: 2701-066 NSN: 3120-01-F97-1030 |
| 1 EA |
| 43 |
| N |
| Drive Shaft |
| P/N: 2701-010 NSN: 3040-01-690-8584 |
| 1 EA |
| 49 |
| N |
| Actuator Seal Kit |
| P/N: 2111C-001 |
| 2 EA |
| $20,000 |
| 50 |
| N |
| Rebuild kit -K-MDFPM-3-3W Rev A U/M EA - REBUILD KIT 3" 3-WAY MDFPM SERIES |
| PN: K-MDFPM-3 |
| 6 ea. |
| $900.00 |
| 51 |
| Y |
| Line Shaft Bearing, American Bearing Company Model 94051 |
| PN: 70508-94051PNQ2 |
*Government-loaned property, which must be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
| 2 |
| Hull Plating (U/W Body and Freeboard), Ultrasonic Testing |
| 3 |
| Hull Plating (U/W Body), Inspect |
| 4 |
| U/W Body, Preserve “100%” |
| 5 |
| Hull Plating Freeboard, Preserve “100%” |
| 6 |
| Tanks (MP Fuel Stowage and Overflow), Clean and Inspect |
| 7 |
| Tanks (Ballast), Clean and Inspect |
| 8 |
| Tanks (Ballast), Preserve “100%” |
| 9 |
| Transducer Well Deck, Preserve |
| 10 |
| Voids (Non-Accessible), Leak Test |
| 11 |
| Propulsion Shafts, Alignment Check |
| 12 |
| Propulsion Shaft Bearings (External), Check Clearances |
| 20 |
| Boiler, Annual Maintenance |
| 21 |
| Rudders, Remove, Inspect, and Reinstall |
| 22 |
| Anchor Chains(s) and Ground Tackle, Inspect and Repair |
| 24 |
| A-Frames, Annual Inspect and Test |
| 25 |
| Port and Starboard Miranda Davit, Annual Inspect and Repair |
| 26 |
| 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test |
| 27 |
| 04 Deck Crane (Starboard) TB 100-55 Annual Inspect and Test |
| 28 |
| Aft Crane (Port), Annual Inspect and Test |
| 29 |
| Aft Crane (Starboard), Annual Inspect and Test |
| 30 |
| Bow Crane, Annual Inspect and Test |
| 32 |
| Oceanographic Winch, Inspect and Test |
| 33 |
| Trawl/Core Winch, Inspect and Test |
| 38 |
| Internal Hoist, Level 1 Inspect and Test |
| 39 |
| Automatic Main Seawater Strainer, Renew |
| 43 |
| Bow Thruster, Visual Inspection |
| 44 |
| Appendages (U/W), Leak Test |
| 47 |
| Instrumented Science Winch Sheaves, Inspect |
| 50 |
| Line Shaft Bearing, Inspection and Seal Repair |
USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2022
Principal Characteristics
420' WAGB (CGC HEALY)
Physical
| Length between perpendiculars |
| 396' 6" |
| Depth amidships to main deck |
| 42' 0" |
| Draft to bottom of keel @ full load |
| 30' |
| Full load displacement |
| 16,423 long tons |
| Effective keel length |
| 230' 0" |
| Mast height above DWL @ 28' draft |
| 163' 2" |
Hull
Material
| Hull |
| ASTM A131, GR EH 36, or ABS EH 36 |
| Flight deck |
| ASTM A131, GR EH 36, or ABS EH 36 |
| Superstructure |
| ASTM A131, GR EH 36, or ABS EH 36 |
Machinery
| Propulsion |
| 4 Sultzer 12Z a V 40S |
2 AC Synchronous, 11.2MW Drive Motors
| Auxiliary generator |
| 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase |
| Anchor & chain |
| Two 13,200 lbs Navy Stockless, 150 fathoms chain Starboard, 165 fathoms chain Port |
Tanks
| Diesel oil or JP-5 (@ 95%) |
| 1,187,117 gal. |
| JP-5 (Helo) (@ 95%) |
| 56,434 gal. |
| 9250 lube oil (@ 95%) |
| 24,794 gal. |
| Fresh water (@ 95%) |
| 34,553 gal. |
| Hydraulic oil (@95%) |
| 8,571 gal. |
| Ballast water (@95%) |
| 899,776 gal. |
00000_1219_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212) General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINS) 10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Other References None
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
3.1.1 NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 ( measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken. Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
· ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
· ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm. For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet; for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:
· SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
· SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities.
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