(S1.12a) Attachment 1, HEALY Specification, Rev 2.pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2023

Developed By: LT Matthew Bogdan

(Rev-2, 13 May 2022)

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2023

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................ xv Consolidated List of Critical Inspection Items ........................................................................................... xix Principal Characteristics ............................................................................................................................. xxi General Requirements

Independent NACE Inspector (Level 3), Provide Hull Plating (U/W Body & Freeboard), Ultrasonic Testing Hull Plating (U/W Body), Inspect U/W Body, Preserve “100%” Hull Plating Freeboard, Preserve “100%” Tanks (MP Fuel Stowage And Overflow), Clean And Inspect Tanks (Ballast), Clean and Inspect Tanks (Ballast), Preserve “100%” Transducer Well Deck, Preserve

Voids (Non-Accessible), Leak Test Propulsion Shafts, Alignment Check Propulsion Shaft Bearings (External), Check Clearances Propulsion Shaft Seals (Inflatable), Clean and Inspect Propulsion Shaft Bulkhead Seals, Annual Maintenance Fuel Oil Purifier (FOP) Overhaul Lube Oil Purifier (LOP) Overhaul Fathometer Transducer, General Maintenance Recapitalize SRD-500/600 Doppler Speed Log System Multibeam EM-124, Replace Boiler, Annual Maintenance Rudders, Remove, Inspect and Reinstall Anchor Chain(s) and Ground Tackle, Inspect and Repair Impressed Current Cathodic Protection System Anodes and Reference Cells, Inspection and Anode Renewal A-Frames, Annual Inspection Port & Starboard Miranda Davit, Annual Inspect and Repair 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test Aft Crane (Port), Annual Inspect and Repair Aft Crane (Starboard), Inspect and Test Bow Crane, Annual Inspect and Test Oceanographic Winch, Inspect and Test Trawl / Core Winch, Inspect and Test Drydock Service, Temporary Fuel Off-Load Drydock Temporary Services, Provide - Cutter Sea Trial Performance, Support, Provide Damage Control and Firefighting Systems, PMS Internal Hoists, Level 1 Inspect and Test Automatic Main Seawater Strainer, Renew Hull Penetration Renewal Valves, Overhaul or Renew iii (Rev-2)

Sea Strainer, Duplex, Overhaul Bow Thruster, Visual Inspection Appendages (U/W), Leak Test Appendages (U/W), Internal Preserve Deck Covering (Polymeric), Renew Instrumented Science Winch Sheaves, Inspect Tanks (Aviation Fuel Service), Clean and Inspect Steering System and Hydraulic Power Assembly, Inspection and Service Line Shaft Bearing, Inspection and Seal Repair Line Shaft Bearing, Renew iv (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

4/22/22 1 Consolidated

List of References

Updated

4/22/22 1

Consolidated List of Critical

Inspection Items

Updated

4/22/22 1 General

Requirements

Modified 3.1, Added 3.1.1, Modified 3.3.2, Added 3.3.3, Added 3.3.3.1, Added 3.3.3.1.1, Added

3.3.3.1.2, Added 3.3.3.1.3, Modified 3.5.3, Modified 3.5.4, Modified 3.6, Added 3.15

4/22/22 1 37 Modified 3.3.2.1, Added 3.3.2.1.1, Added 3.3.2.1.2

4/22/22 1 48 Added Work Item

4/22/22 1 49 Added Work Item

4/22/22 1 50 Added Work Item

4/22/22 1 51 Added Work Item

5/13/22 2 6 Modified paragraph 3.5

5/13/22 2 7 Modified paragraph 3.8

5/13/22 2 20 Modified 3.4.1.1, 3.4.3.3

5/13/22 2 41 Added Note to paragraph 3.4.

5/13/22 2 41 Modified paragraph 3.5. Added Note to paragraph 3.5.

5/13/22 2 41 Added 3.5.1

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 085-001, Rev D, Docking Plan

Coast Guard Drawing 420 WAGB 085-001, Rev E, Docking Plan

Coast Guard Drawing 420 WAGB 085-002, Rev E, Tank Capacity Curves

Coast Guard Drawing 420 WAGB 101-02, Rev C, Construction Dwg Units 101 & 102

Coast Guard Drawing 420 WAGB 101-07, Rev B, Construction Dwg Unit 113 & 114

Coast Guard Drawing 420 WAGB 101-08, Rev C, Construction Dwg Units 121 & 122

Coast Guard Drawing 420 WAGB 101-09, Rev C, Construction Dwg Units 123-124

Coast Guard Drawing 420 WAGB 101-12, Rev B, Construction Dwg Units 131-132

Coast Guard Drawing 420 WAGB 101-13, Rev C, Construction Dwg Unit 133 & 134

Coast Guard Drawing 420 WAGB 101-15, Rev C, Construction Dwg Unit 141 & 142

Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420 WAGB 101-20, Rev B, Construction Drawing Units 251-252

Coast Guard Drawing 420 WAGB 101-22, Rev C, Construction Drawings for Units 255 & 257

Coast Guard Drawing 420 WAGB 101-33, Rev B, Construction Drawing Units 430 & 431

Coast Guard Drawing 420 WAGB 101-47, Rev D, Construction Dwg Units 601-602

Coast Guard Drawing 420 WAGB 101-48, Rev D, Construction Dwg Units 603-604

Coast Guard Drawing 420 WAGB 101-61, Rev A, Midship Section

Coast Guard Drawing 420 WAGB 101-62, Rev B, Scantling Plan (Decks)

Coast Guard Drawing 420 WAGB 101-63, Rev B, Scantling Plan (Elev's & Section)

Coast Guard Drawing 420 WAGB 101-64, Rev B, Shell Expansion

Coast Guard Drawing 420 WAGB 101-64, Rev D, Shell Expansion

Coast Guard Drawing 420 WAGB 101-65, Rev C, Construction Dwg Unit 111 & 112

Coast Guard Drawing 420 WAGB 101-68, Rev C, Construction Drawing Units 432 & 433

Coast Guard Drawing 420 WAGB 101-003, Rev D, Shell Expansion

Coast Guard Drawing 420 WAGB 161-03, Rev B, Rudder Horn

Coast Guard Drawing 420-WAGB 167-7, Rev ~, Structural Doors

Coast Guard Drawing 420-WAGB 167-528, Rev A, Polar Icebreaker Structural Door List

Coast Guard Drawing 420 WAGB 182-002, Rev C, Line Shaft Bearing Foundations vi (Rev-2)

Coast Guard Drawing 420 WAGB 184-001, Rip-Out Iwo Kongsberg Em 122 Installation

Coast Guard Drawing 420 WAGB 184-002, Kongsberg Em 122 Xdcr Casting Installation Receive Unit

Coast Guard Drawing 420 WAGB 184-002, Rev C, Kongsberg EM 122 XDCR Casing Installation Receive Unit

Coast Guard Drawing 420 WAGB 184-013, DS60 Doppler Shell Ring Installation

Coast Guard Drawing 420 WAGB 184-003, Kongsberg Em 122 Xdcr Casting Installation Transmit Unit

Coast Guard Drawing 420 WAGB 184-004, Arrangement & Fdns Em 122 Electronic Components And Cables

Coast Guard Drawing 420 WAGB 184-502, Rev _, Kongsberg Hull Mounted Transducer Window

Coast Guard Drawing 420 WAGB 186-001, Rev G, Mooring & Towing Details

Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements

Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details

Coast Guard Drawing 420 WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis

Coast Guard Drawing 420 WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures

Coast Guard Drawing 420 WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report

Coast Guard Drawing 420 WAGB 244-2, Rev C, Stern Tube Bearings and Seals Arrangement and Details

Coast Guard Drawing 420 WAGB 244-002, Rev B, Bearing Assembly, Propulsion Line Shaft WAGB-20 Class

Coast Guard Drawing 420 WAGB 244-501, Rev G, Icebreaker Variant Seal

Coast Guard Drawing 420 WAGB 244-502, Rev C, Ga of 23.750 Type No Seal

Coast Guard Drawing 420 WAGB 244-505, Rev B, Stern Tube Seal & Strut Bearings Arrangement & Details & L/M

Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern

Coast Guard Drawing 420 WAGB 244-508, Rev E, Assembly Drawing

Coast Guard Drawing 420 WAGB 256-001, Rev E, Main Seawater Circulation System

Coast Guard Drawing 420 WAGB 259-5, Rev B, Machinery Plant Exhaust Gas Piping A & D

Coast Guard Drawing 420 WAGB 304-001, Rev B, Typical Methods of Electrical Installations and Details

Coast Guard Drawing 420 WAGB 320-002, Power System One-Line Diagram

Coast Guard Drawing 420 WAGB 320-11, Rev J, SS Power System Connection Details

Coast Guard Drawing 420 WAGB 320-2, Rev-AN, Power System One Line Diagram

Coast Guard Drawing 420 WAGB 400-002, General Arrangement of Electrical Equipment-Pilothouse

Coast Guard Drawing 420 WAGB 405-001, Rev H, Genl Arr Of Antennas For Radio, Radar & Navigation Sys

Coast Guard Drawing 420 WAGB 410-001, General Arrangement of Electrical Equipment-Engineering Control Center

Coast Guard Drawing 420 WAGB 423-008, Integrated Bridge and Control Monitor System Block Wiring Diagram

Coast Guard Drawing 420 WAGB 423-011, 1SG38-CGECDIS(V)WAGB 420 Installation, Block Wiring Diagram, and Details

Coast Guard Drawing 420 WAGB 423-013, SPS-461 DGPS Installation, Block wiring Diagram, and Details

Coast Guard Drawing 420 WAGB 424-004, Rev J, Hull Mounted Transducers Installation Details vii (Rev-2)

Coast Guard Drawing 420 WAGB 424-006, General Arrangement of Electrical Equipment, Transducer Well

Coast Guard Drawing 420 WAGB 424-008, Bottom Mapping Sonar System Blk Wrg Diag

Coast Guard Drawing 420 WAGB 424-013, Doppler Speed Log System Replacement Ripout, Installation, Arrangement, Wiring, and Details

Coast Guard Drawing 420 WAGB 424-014, Kongsberg Em-124 Installation Bwd & Details

Coast Guard Drawing 420 WAGB 424-4, Rev G, Hull Mounted Transducer Installation Details

Coast Guard Drawing 420 WAGB 424-4, Rev K, Hull Mounted Transducers Installation Details

Coast Guard Drawing 420 WAGB 424-502, Rev -, Outline / Ice Hardened Sea Chest

Coast Guard Drawing 420 WAGB 424-6, Rev A, Gen Arrgt of Elec Equip Transducer Well

Coast Guard Drawing 420 WAGB 424-6, Rev D, General Arrangement of Elec Equipment – Transducer Well

Coast Guard Drawing 420 WAGB 426-004, Gyrocompass System and Indicator Circuit “LC” Elementary Wiring Diagram

Coast Guard Drawing 420 WAGB 426-009, SRD-600 Doppler Speed Log One-Line, Block Wiring Diagram, and Mechanical Installation Diagram

Coast Guard Drawing 420 WAGB 426-010, Gyrocompass System MK-39 and MK-27F Elementary Wiring Diagram and Details

Coast Guard Drawing 420 WAGB 430-001, General Arrangement of Electrical Equipment, IC Equipment Room

Coast Guard Drawing 420 WAGB 440-1, Rev T, General Arrangement of Elec Equipment _ Radio Room

Coast Guard Drawing 420 WAGB 505-001, Rev D, Piping General Notes and Installation Details

Coast Guard Drawing 420 WAGB 505-006, Rev K, PP-ARR Units: 103, 113, 123, 133, 143, 811, 821 & 831.

Coast Guard Drawing 420 WAGB 505-016, Rev B, PP ARR Unit 135 L/M

Coast Guard Drawing 420 WAGB 505-024, Rev T, PP ARR Units: 251, 252, 255 & 257

Coast Guard Drawing 420 WAGB 505-025, Rev B, PP ARR Units: 251, 252, 255 & 257 L/M

Coast Guard Drawing 420 WAGB 505-078, Rev H, PP ARR Unit 125

Coast Guard Drawing 420 WAGB 505-079, Rev B, PP ARR Unit 125 L/M

Coast Guard Drawing 420 WAGB 505-084, Rev J, PP ARR Unit 135

Coast Guard Drawing 420 WAGB 506-2, Rev D, Boiler Blow Overboard Discharge Relocation

Coast Guard Drawing 420 WAGB 508-001, Rev F, PP & MCHRY Insulation Schedule

Coast Guard Drawing 420 WAGB 508-002, Rev D, PP & MCHRY Insulation Schedule L/M

Coast Guard Drawing 420 WAGB 521-001, Rev E, Diagram Firemain System

Coast Guard Drawing 420 WAGB 524-001, Rev K, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Main Drainage and Independent Drainage Systems

Coast Guard Drawing 420 WAGB 535-1, Rev J, Diagram Steam, Feed & Condensate System

Coast Guard Drawing 420 WAGB 551-20, Rev A, Start Air Cprsr Piping Modifications Jacketwater, Aux. Seawater Clg Air Disch & Drain Piping

Coast Guard Drawing 420 WAGB 551-5, Rev D, Diag - Starting Air System

Coast Guard Drawing 420-WAGB 561-501, Rev A, General Arrangement Steering Gear Parts List

Coast Guard Drawing 420-WAGB 561-502, Rev A, General Arrangement Steering Gear viii (Rev-2)

Coast Guard Drawing 420-WAGB 561-503, Rev C, HPU Reservoir Assembly Parts List

Coast Guard Drawing 420-WAGB 561-504, Rev E, Rudder Actuator Assy

Coast Guard Drawing 420-WAGB 561-505, Rev E, Rudder Actuator Assy Parts List

Coast Guard Drawing 420-WAGB 561-507, Rev A, Head Tank Assembly Parts List

Coast Guard Drawing 420-WAGB 561-508, Rev B, Head Tank Assembly

Coast Guard Drawing 420-WAGB 561-509, Rev B, Hydraulic Schematic

Coast Guard Drawing 420-WAGB 561-510, Rev A, Control Valve Assembly Pump Unit Pe 2 1/2" & 3"

Coast Guard Drawing 420 WAGB 562-1, Rev E, Rudders Units 021 & 022

Coast Guard Drawing 420 WAGB 562-2, Rev B, Rudder Support System

Coast Guard Drawing 420-WAGB-568-001, Rev C, Bow Thruster Installation Arrangement and Details

Coast Guard Drawing 420 WAGB 573-1, Rev B, Crane Pedestals Arr & Dets

Coast Guard Drawing 420 WAGB 573-2, Rev D, Boom Rests

Coast Guard Drawing 420 WAGB 573-3, Rev A, Science Hoist

Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45

Coast Guard Drawing 420 WAGB 573-522, Rev A, General Arrangement TB 100-55

Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame

Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame

Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 581-001, Rev - , Anchor Handling Arrangements and Details

Coast Guard Drawing 420 WAGB 582-001, Rev E, Mooring & Towing Arrangement

Coast Guard Drawing 420 WAGB 583-001, Rev F, Artic Survey Boat (ASB) Stowage & Handling.

Coast Guard Drawing 420 WAGB 589-5, Rev B, Science Hoist Arrangement

Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist

Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist

Coast Guard Drawing 420 WAGB 591-501, Rev E, Winch Assembly Oceanographic

Coast Guard Drawing 420 WAGB 591-502, Rev E, Winch Assembly Traw/Core

Coast Guard Drawing 420 WAGB 631-001, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 633-1, Rev -, Zinc Anodes

Coast Guard Drawing 420 WAGB 633-2, Rev B, Cathodic Protection System ISO & Elem Wrg Diag

Coast Guard Drawing 420-WAGB 634-1, Rev B, Deck Covering & Carpet Shed

Coast Guard Drawing 420 WAGB 635-001, Rev E, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 635-1, Rev C, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 665-11, Rev- , Radio Room Workbench, Coast Guard Drawing 420 WAGB 671-2, Rev D, CO2 Room

Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-005, Rev B, Piping Material Schedule ix (Rev-2)

Coast Guard Drawing 420 WAGB 801-1, Rev -, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-9, Rev C, Tank Sounding Tables

Coast Guard Drawing 420 WAGB 85-1, Rev E, Docking Plan

Coast Guard Drawing 420 WAGB 85-2, Rev F, Tank Capacity Curves

Coast Guard Drawing 420 WAGB 97-3, Rev , Stability Test Report (Supercedes 420 WAGB 097 1)

Coast Guard Drawing 420 WAGB 97-3, Rev -, Stability Test Report (USCGC HEALY)

Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links

Coast Guard Drawing FL-1702-11, Sheave Inspection

Coast Guard Drawing FL-184-004, DS60 Doppler Shell Ring Fab’N/Ice Breaker Appl

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) 10360.3 (series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) 16672.2D, Mar 1999, Navigation Rules, International-Inland

Coast Guard Commandant Instruction (COMDTINST) 9000.6 (series), Naval Engineering Manual

Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Tag-Out Procedures

Coast Guard Technical Manual S9WAG-AV-SIB-010, Nov 2003, Hull and Mechanical Systems

Coast Guard Technical Publication (TP) 01-NOV-14, SG811-C5-MMC-010 - Crane, Primary Telescoping Boom Pedestal Type – Model 100-55

Coast Guard Technical Publication (TP) 10500, Doppler Sonar-Model DS-60

Coast Guard Technical Publication (TP) 5028, 01-NOV-03, S9243-BV-MMC-010 - Stern Tube Seal Assembly

Coast Guard Technical Publication (TP) 5028, S9243-BV-MMC-010 - Stern Tube Seal Assembly

Coast Guard Technical Publication (TP) 5029, S9243-BX-MMC-010 - Bulkhead Shaft Seal

Coast Guard Technical Publication (TP) 5030, SWBS 244, Nov 2003, Line Shaft Bearing

Coast Guard Technical Publication (TP) 5053, 01-NOV-03, S6437-B6-MMC-010 – Strainer, 24” Self Cleaning

Coast Guard Technical Publication (TP) 5061, S9261-BE-MMC-010 - Purification System, Fuel Oil

Coast Guard Technical Publication (TP) 5068, S9264-A9-MMC-010 - Lube Oil Purification System, Coast Guard Technical Publication (TP) 5150 - S6161-U4-FSE-010-Grease Interceptor Hood with MGPC-4000-S-2 Control Cabinet

Coast Guard Technical Publication (TP) 5162, S9517-AY-MMC-010 - Boiler, Oil Fired Auxiliary

Coast Guard Technical Publication (TP) 5200, S6220-B4-MMC-010, Compressor, High Pressure Breathing Air, Model K15-E3

Coast Guard Technical Publication (TP) 5207, S9555-DM-MMC-010 - Fire Extinguishing System, High Pressure Carbon Dioxide

Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power Unit (HPU), Aft General Service

Coast Guard Technical Publication (TP) 5216, S9561-A9-MMC-010 - Hydraulic Steering System

Coast Guard Technical Publication (TP) 5217, S9561-D4-MMC-010 - Steering Gear, Electro-Hydraulic

Coast Guard Technical Publication (TP) 5218, S9242-AG-MMC-010 - Pilgrim Pintle Nut

Coast Guard Technical Publication (TP) 5219, S9243-BW-MMC-010 - Rudderstock Seal

Coast Guard Technical Publications (TP) 5220A, Aug 2021, Bow Thruster System Model JT 2200 IB x (Rev-2)

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-AP-MMC-010 - A-Frames

Coast Guard Technical Publication (TP) 5223, SWBS 572, Section A, Dumbwaiter (200 Lb Capacity) – Model 20700

Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro- Hydraulic Telescoping Boom – Model TB60-65

Coast Guard Technical Publication (TP) 5249, SWBS 589, SG825-A3-MMC-010 - 1000 Lb Capacity Stores Hoist

Coast Guard Technical Publication (TP) 5250, SWBS 589, SG825-AY-MMC-010 - 6000 Lb Capacity Science Hoist

Coast Guard Technical Publication (TP) 5251, SWBS 589, SG825-AZ-MMC-010 - 600 Lb Capacity Trash Hoist

Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2020, Science Winch, Mechanical System & Wire Handling (Volume 1)

Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 2)

Coast Guard Technical Publication (TP) 5264, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 3)

Coast Guard Technical Publication (TP) 5274, 01-NOV-03, S9633-Ag-MMC-010 - Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5274, S9633-AG-MMC-010 - Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "LMI" System

Coast Guard Technical Publication (TP) 5340, Sauer WP 400 Air Compressor

Coast Guard Technical Publication (TP) 5359, Boiler Water Management System – Model Aquaman 300

Coast Guard Technical Publication (TP) 5360A, Speed Log Model Naviknot SRD-500 (420’ WAGB Only)

Coast Guard Technical Publication (TP) 5360B, Speed Log Model Naviknot SRD-600DD (420’ WAGB Only)

Coast Guard Technical Publication (TP) 5502 - Fire Suppression System Model WHDR

Coast Guard Technical Publication (TP) 7120, 21-MAR-11, Duplex Strainer 3/4" Thru 8" - Model 50

Coast Guard Technical Publication (TP) E-424-021, May 2008, EM 122 Multi Beam Echo Sounder

Coast Guard Technical Standard (TS) 505-2, Hoses and Expansion Joints

Coast Guard Technical Standard (TS) 551, Compressed Air Systems, Appendix A, Start Air System

Coast Guard Technical Standard (TS) 583-2, Shipboard Boat Hoisting Systems

Coast Guard Technical Standard (TS) 589, Cranes

Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment

Maintenance Procedure Card M-M-7253 Boiler Feed Water Test

Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service

Maintenance Procedure Card M-A-13039 Boiler Safety Valve Test/Check

Maintenance Procedure Card M-A-7209 Boiler Relief Valves Check

Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning

Maintenance Procedure Card M-A-7225 Inspect and Change Boiler Compressor Air Filters, L/O and F/O Filters.

xi (Rev-2)

Maintenance Procedure Card R-A-13058 Portable Stored Pressure Purple K Powder (PKP) Fire Extinguisher Inspect

Maintenance Procedure Card R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test

Maintenance Procedure Card R-A-1568 AFFF Hose Reel Insp/Lube

Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables

Maintenance Procedure Card R-C-11069 Self Contained Breathing Apparatus (SCBA) Cylinder Repair

Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Parts Replace

Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose

Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service

Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect

Maintenance Procedure Card R-C-8750 Self Contained Breathing Apparatus (SCBA) Cylinder Hydrostatic Test

Maintenance Procedure Card R-C-14448 AFFF Hose Reel and Nozzle Test and Check

Maintenance Procedure Card R-M-10671 AFFF Fire Extinguisher Check

Maintenance Procedure Card R-M-12950 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Check

Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect

Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Inspect

Maintenance Procedure Card R-Q-11988 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect/Clean

Maintenance Procedure Card R-Q-1634 Fixed CO2 Visual Inspection

Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect

Maintenance Procedure Card R-S-12949 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Semi-Annual Service

Maintenance Procedure Card R-S-1643 15LB Portable CO2 Fire Extinguisher Weigh

Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms

Maintenance Procedure Card R-W-8531 Self Contained Breathing Apparatus (SCBA) Cylinder Check

Ship Information Book (SIB) – HULL & MECHANICAL SYSTEMS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machinery Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking xii (Rev-2)

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses

OTHER REFERENCES

Actisense Data Multiplexer NDC-4 Full User Manual

Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute (ANSI)/ National Conference of Standards Laboratories (NSCL) Z540-1-1994, 1994, Calibration Laboratories and Measuring and Test Equipment – General Requirements

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded and Welding End

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

Code of Federal Regulations 46, Subchapter J, Electrical.

Environmental Protection Agency (EPA) Technician Certification, Type IV (Universal Certification)

Federal Specification (Fed Spec) QQ-N-281, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel

Final report for SFLC Central activity 33510 “Rev A Final report for 33510. Request Electrical System Analysis and Review for WAGB 420 Healy radio room workbench, modify”.

Huber A-Frame Drawing HI-571-1001, Rev C

IEEE STD 45-2002, Recommended Practice for Electrical Installations on Shipboard

IEEE STD-45 Recommended Practice for Electric Installations on Shipboard

Kongsberg EM 124 Installation Manual

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2013 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves.

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-15024, General Specification for Plates, Tags, and Bands for Identification of Equipment

MIL-D-18873, Jul 1982, Deck Covering Magnesia Aggregate Mixture

MIL-D-21631, Dec 1990, Deck Covering, Latex Concrete xiii (Rev-2)

MIL-D-23134, Jul 1999, Deck Underlay and Covering, Insulating, Magnesia Aggregate Mixture

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-DTL-24643, Dec 2011, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-DTL-24643, General Specification for Low Smoke Electric Cables and Cords for Shipboard Use

MIL-HDBK-299, Oct 1991, Cable Comparison Handbook – Data Pertaining to Electric Shipboard Cable

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-3135, Nov 1986, Deck Covering Underlay Materials

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing

MIL-S-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling or Main Propulsion Shafting

MIL-S-22473, Apr 1983, Sealing, Locking, And Retaining Compounds: (Single-Component).

MIL-S-45180, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1310 (series), Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EPM) Mitigation and Safety

MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 1: Cable)

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 2: Equipment)

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 3: Penetrations)

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 4: Cableways)

MIL-STD-2003, Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships & Submarines

MIL-V-24624, Nov 1983, Valves, Butterfly, Wafer and Lug Style, Shipboard Service

National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers)

Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies

Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 5, Piping Systems

Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control

Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes

Naval Ship's Technical Manual (NSTM) Chapter 613, Wire and Fiber Rope Rigging

Naval Ships’ Technical Manual (NSTM) Chapter 541, 2007, Ship Fuel and Fuel Systems

Naval Ships’ Technical Manual S9086-RK-STM-010, 2013, Chapter 505 Piping Systems

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details

NAVSEA Drawing NAVSEA S9AAO-AB-GOS-101, General Specification for the Overhaul of Surface Ships

NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies

NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB)

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE

xiv (Rev-2)

NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB 20 Polar Icebreaker a-Frames

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning

The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

U.S. Navy SL740-AA-MAN-010, Jul 2002, U.S. Navy Towing Manual

United States Environmental Protection Agency 402-K-01-001, 2008, Mold Removal in Schools and Commercial Buildings.

Wartsila Drawing US72032-02, Rev C, Ga of 23.672 Type ND Seal WAGB-20 Icebreaker Special xv (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

13 N 420' WAGB Minor (Face Change out) Overhaul Kit

Wartsila P/N 001442-001

2 EA $20,250.00

13 Y SEAT

Wartsila P/N H82923-A03

2 EA $36,111.48

13 N Inflatable Seals

Wartsila P/N:

H72031-01-

1-5, NSN:

5330-01- 431-0869

2 EA $5,070.09

14 N Oversized Diaphragm Assy, 23.672”-in ND Seals

Wartsila (John Crane)

P/N

US72032-02-

CG P/N:

XFC058099

NSN 2010-

01-537-2381

2 EA 15,000

17 Y Teledyne Ocean Surveyor RD

OS-75(ADCP Transducer)

1 EA $20,000

17 Y Teledyne Ocean Surveyor RD OS-150 (ADCP Transducer)

1 EA $20,000

17 Y Simrad (By Kongsberg) EK80

18kHz Transducer

1 EA $28,500

17 Y Simrad (By Kongsberg) EK80

38 kHz Transducer

1 EA $16,000

17 Y Bathy 1500C

PN: P06100-

1 EA $15,000

17 N

Acoustic Window for Spare Wells

(EK80 38 kHz, and 18 kHz Transducer Locations)

SyQwest P/N:

P00735-1

2 EA

17 N O-Ring for Spare Well

(EK80 38 kHz, and 18 kHz Transducer Locations)

SyQwest P/N:

P00737-1

4 EA

18 N Display Unit 7025-01-

678-5218 /

DS600

4 EA $1,641

18 N Distribution Unit 5895-01-

678-5147 /

DS610

1 EA $4,335

xvi (Rev-2)

18 N Transceiver Unit 5845-01-

678-5160 /

DS620

1 EA $6,337

18 N Transducer w/30M Cable 5845-01-

678-5056 /

DS630-30

1 EA $5,005

18 N Gate Valve 4820-01-

678-5058 /

DS661

1 EA $10,237

18 N Doppler Shell Ring

5340-01- F19-

5622/DS-

661-1

1 EA

18 N Mounting Bracket

5340-01- 685-

8548/000- 016-313

3 EA $245

19 N 2 degree RX transducer w/

25M cable

364296 8 EA

19 N Baffleplate Kit 2 degree RX 386820 1 EA

21 N Rudder Stock Seal, Overhaul

Kit

P/N

WLP001444-

NSN 2040-

01-617-7196

2 EA $22,653

21 N Rudder Bolts 5306-01- F19-5873

12 EA $300

21 N Rudder Nuts 5310-01- F19-5874

12 EA $90

23 N Anode, elliptical, iridium oxide & titanium, 75 A

Wilson Walton AQ-

AEI-103

NSN: 5342-

01-453-1429

20 EA $3,665

23 N Recessed Zinc Reference Cell

Wilson Walton AQ-

RRC-100

NSN: 5977-

01-453-2560

4 EA $590

28 N Capscrew

Allied Systems

P/N:

240930

8 EA $106

28 N Washer

Allied Systems

P/N:

234271

8 EA $0.82

28 N Nut, Esna

Allied Systems

P/N:

230897

8 EA $2.85

29 N Capscrew Allied

Systems P/N:

240930

8 EA $106

xvii (Rev-2)

29 N Washer Allied

Systems P/N:

234271

8 EA $0.82

29 N Nut, Esna Allied

Systems P/N:

230897

8 EA $2.85

30 N Capscrew Allied

Systems P/N: 240930

8 EA $106

30 N Washer, Hard Allied

Systems P/N: 234271

8 EA $0.82

39 N Automatic Main Seawater Strainer, 24”, Model 596

EATON

P/N:

5962004005

2 EA $750,000

Y 16" Gate Valve Seat Ring

NSN: 4820‐

01‐645‐3080 2 EA

Y 16" Gate Valve Wedge

01‐645‐3055 2 EA

Y 16" Gate Valve Stem

NSN: 5330‐

01‐645‐3556 2 EA

N 16" Gate Valve Stem Packing

01‐644‐9628 2 EA

N

16" Gate Valve Bonnet Gasket

01‐645‐3532 2 EA

Y 18" Gate Valve Seat Ring

NSN: 5365‐

01‐645‐2308 2 EA

Y 18" Gate Valve Wedge

01‐645‐2666 2 EA

Y 18" Gate Valve Stem

01‐645‐3104 2 EA

N 18" Gate Valve Stem Packing

01‐645‐3085 2 EA

18" Gate Valve Bonnet Gasket

01‐645‐3070 2 EA

N 20" Gate Valve Seat Ring

NSN: 4810‐

01‐465‐4465 4 EA

N 20" Gate Valve Wedge

01‐645‐4480 4 EA

N 20" Gate Valve Stem

01‐645‐4486 4 EA

N 20" Gate Valve Stem Packing

01‐645‐4498 4 EA

20" Gate Valve Bonnet Gasket

01‐645‐4495 4 EA

43 N Water-Lube Bearing

P/N: 2701-

009 NSN:

3110-01- F97-1027

2 EA

43 N Locknut

P/N: TAN-

2 EA

xviii (Rev-2)

43 N Lockwasher P/N: TW140 1 EA

43 N Stuffing Box P/N: 2701-

1 EA

43 N Mechanical Packing P/N: 2701-

1 EA

43 N Gasket (Blue Guard 3000

#64824 3000)

P/N: 2701-

049 NSN:

5330-01- 672-8957

1 SH

43 N Oil Seal, Alignment Plate

P/N: 2701-

058 NSN:

5330-01- 672-8883

3 EA

43 N Key Washer P/N: 2701-

1 EA

43 N Lock Washer P/N: 2701-

1 EA

43 N Lock Nut P/N: 2701-

1 EA

43 N Oil Seal, Bearing Housing

Top Plate

P/N: 2701-

075 NSN:

5330-01- 672-8862

1 EA

43 N Sleeve, Thrust Bearing P/N: 2701-

1 EA

43 N Thrust Bearing, Assembly

P/N: 2701-

067 NSN:

3110-01- F97-1028

1 EA

43 N Radial Bearing

P/N: 2701-

NSN:3110-

00-044-1400

1 EA

43 N Spring, Preload

P/N: 2701-

066 NSN:

3120-01- F97-1030

1 EA

43 N Drive Shaft

P/N: 2701-

010 NSN:

3040-01- 690-8584

1 EA

49 N Actuator Seal Kit P/N: 2111C-

2 EA $20,000

50 N

Rebuild kit -K-MDFPM-3- 3W Rev A U/M EA -

REBUILD KIT 3" 3-WAY

MDFPM SERIES

PN: K-

MDFPM-3

6 ea. $900.00

51 Y Line Shaft Bearing, American

Bearing Company Model 94051

PN: 70508-

94051PNQ2

2 ea. 300,000

*Government-loaned property, which must be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2022

xix (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating (U/W Body and Freeboard), Ultrasonic Testing

3 Hull Plating (U/W Body), Inspect

4 U/W Body, Preserve “100%”

5 Hull Plating Freeboard, Preserve “100%”

6 Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

7 Tanks (Ballast), Clean and Inspect

8 Tanks (Ballast), Preserve “100%”

9 Transducer Well Deck, Preserve

10 Voids (Non-Accessible), Leak Test

11 Propulsion Shafts, Alignment Check

12 Propulsion Shaft Bearings (External), Check Clearances

20 Boiler, Annual Maintenance

21 Rudders, Remove, Inspect, and Reinstall

22 Anchor Chains(s) and Ground Tackle, Inspect and Repair

24 A-Frames, Annual Inspect and Test

25 Port and Starboard Miranda Davit, Annual Inspect and Repair

26 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test

27 04 Deck Crane (Starboard) TB 100-55 Annual Inspect and Test

28 Aft Crane (Port), Annual Inspect and Test

29 Aft Crane (Starboard), Annual Inspect and Test

30 Bow Crane, Annual Inspect and Test

USCGC HEALY (WAGB-420) DRYDOCK AVAILABILITY FY2022

xx (Rev-2)

32 Oceanographic Winch, Inspect and Test

33 Trawl/Core Winch, Inspect and Test

38 Internal Hoist, Level 1 Inspect and Test

39 Automatic Main Seawater Strainer, Renew

43 Bow Thruster, Visual Inspection

44 Appendages (U/W), Leak Test

47 Instrumented Science Winch Sheaves, Inspect

50 Line Shaft Bearing, Inspection and Seal Repair xxi (Rev-2)

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 30' Full load displacement 16,423 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 163' 2"

HULL

Frame spacing 30" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors Auxiliary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Starboard, 165 fathoms chain

Port

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

1 (Rev-2)

00000_1219_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) 10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-2)

3.1.1 NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3 (Rev-2)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 Hazardous Waste disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).

3.7 SFLC standard specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

None.

4 (Rev-2)

3.8 Instrument/Tooling Calibration. The requirement for instrument/tooling calibration called out in SFLC Std Spec 0000 Paragraph 3.2.6.1.2 must be modified to the following: The Contractor must ensure that all measurements and readings are taken with calibrated measurement and test instruments on QA forms at the time of the inspection. Upon COR request, the Contractor must provide calibration information for any applicable measurement and test instruments/equipment used in performance of this contract.

3.9 Valves. The Contractor must provide adequate containment (flanging, etc.) to facilitate performance of work contained herein. The Contractor must assume all valves on the cutter leak by.

3.10 Gas Free Certification. The Contractor must clean as required to obtain gas free certifications for hot work required in the specification.

3.11 Operational Test Notification. The Contractor must notify the Coast Guard by email 24 hours in advance of all operational tests or work requiring a Coast Guard Operator. The COR or KO may waive the 24 hour requirement for notification upon request.

3.11.1 Weekend/Federal Holliday Operational Tests. Operational tests or work requiring a Coast Guard operator that will occur on a Saturday, Sunday, or Federal Holiday must be submitted no later than 1600 the working day prior. This requirement may be waived by the COR upon request.

3.12 Call Out Process. All QA inspections/check points must be called out by email 24 hours in advance to an email list designated by the COR. The COR may waive the 24 requirement for notification upon request.

3.12.1 Weekend/Federal Holliday Call Outs. Call outs for inspections that will occur on a Saturday, Sunday, or Federal Holiday must be submitted no later than 1600 the working day prior. This requirement may be waived by the COR upon request.

3.13 CFR Submission. The Contractor is not required to sign CFRs.

3.13.1 All CFRs that include a recommended repair must include proposed change language to the specification.

3.13.2 The Contractor must maintain a spreadsheet…