RFP A24-0958 Addendum 2 with Attachment 3-27-2024.pdf

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Request for Proposal - Refractory Metal Atomizer
Solicitation number
RFP-A24-0958
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This document is Addendum 2 to Request for Proposal (RFP) A24-0958 issued by the Ames Laboratory, which is operated by Iowa State University under a prime contract with the U.S. Department of Energy. The addendum modifies, supplements, and replaces information in the original RFP dated 2/22/2024. The key details are:

Item 1 adds Requirement #20 to Appendix C - Specifications, which requests reference data on powder production of refractory elements like tungsten, tantalum, molybdenum, vanadium, and niobium, including powder size distributions, chemical composition analysis, and production/throughput rates. Item 2 extends the proposal due date from 4/00 p.m. CST on 4/1/2024 to 4:00 p.m. CST on 4/15/2024. The addendum also notes that a third addendum will be issued prior to the new due date to lift the draft status of the RFP. The RFP is seeking proposals for a plasma-based metal gas atomization system capable of producing spherical powders suitable for laser-based additive manufacturing from high-melting temperature refractory metal feedstock.

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Ames Laboratory RFP A24-0958 ADDENDUM NUMBER 1

ADDENDUM NUMBER 2

ADDENDUM DATE: 3/27/2024

PROJECT: RFP A24-0958

PROPOSAL DUE DATE: 4/15/2024 at 4:00 p.m. CST

ADDENDUM ISSUED DATE: 3/27/2024

The information contained in this Addendum modifies, supplements, or replaces information contained in the RFP Documents dated 2/22/2024 and is hereby made a part of the Contract Documents.

Acknowledge receipt of this Addendum with your proposal submission

Addendum consists of 1 page.

ADDENDUM INDEX

GENERAL ITEMS: Items 1 & 2.

GENERAL ITEMS

1.) Item 1 adds Requirement #20 to the attached Appendix C – Specifications Revised 3-27-

2024.

2.) Item 2 extends the current draft RFP due date from 4:00 p.m. CST on 04/01/2024 to 4:00 p.m. CST on 04/15/2024.

*Please note that a third addendum will be issued prior to this new due date to lift the draft status of this RFP.

Appendix C – Specifications dated 3/27/ 2024 R1

Refractory Metal Atomizer

System Requirements:

1. Plasma-based metal gas atomization system capable of generating spherical powders suitable for laser-based powder-bed additive manufacturing from high-melting temperature (refractory) metal feedstock up-to and including pure tungsten (melting temperatures >3000°C), with a D50 less than or equal to 50 µm and D90 less than or equal to 100 µm.

2. Capable of semi/continuous feeding with processing rates of 1+ kg per hour (not pour rate, indicating average powder production rate) of refractory metal feedstock (ingot feedstock only, no wire).

3. Capable of vacuum levels in the atomization chamber of 1e-4 torr or better.

4. Capable of atomization gas heating to 500°C or higher.

5. Includes water-cooled hearth and atomization chamber.

6. Replaceable Cu melting hearth

7. Maximum system vertical height of 22 feet; preferred footprint is 16 feet by 16 feet

8. Non-explosion rated atomization chamber

9. Pressure relief and burst discs required

10. All tube sections must be shorter than 36 inches

11. Must specify if plasma is transferred or non-transferred arc type

12. Melting chamber must be 30+ inches in diameter

13. Mezzanine or worker access platform must be included

14. Power supplies for gas heating and plasma torch(es)

15. Water interlocks for power supplies must be included

16. Remote/automated control of valves and melt pouring

17. Remote/automated control of plasma torch(es)

18. Please include line item(s) for installation and training time on-site

19. Please include estimated shipping costs

20. Reference data showing powder production of the refractory elements W, Ta, Mo, V, and/or Nb

(or alloys/mixtures of these) including powder size distributions, chemical composition analysis, and production/throughput rates.

RFP A24-0958 Addendum 2
Appendix C - Specifications Revised 3-27-2024

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