RFI0002-22 Busellato Repair.docx

Request for Information (Sources Sought) FPI-RFI-Sheet Steel # RFI0002-22 Issue Date: November 10, 2021 Submittal Due Date: November 15th @ 10am EST

Email: Joshua.hassler2@usdoj.gov

Subject: This is a request for information for CNC Machine Repair.

All information in this request is considered confidential and shall not be used by the Respondent for any reason other than responding to this request. This is a Request for Information (RFI) and your response is NOT an offer. The results of this Request for Information (RFI) will be used to develop an Acquisitions Strategy, AND WILL NOT RESULT IN A CONTRACT OF ANY TYPE.

This request does not obligate UNICOR OFG to pay any cost that any Respondent incurs in the preparation of its response. All cost associated with the preparation of a response to this request will be borne solely by the Respondent. All submitted responses shall become the property of UNICOR OFG and will not be returned.

UNICOR, Federal Prison Industries (FPI) is soliciting proposals for potential contractors to provide Busellato Jet 4002XL Repair to one (1) FPI Office Furniture Plant.

Delivery Location:

UNICOR – Ashland Route 716 Ashland, KY 41102

UNICOR, FPI is seeking information about the Contractor’s capability to provide CNC trouble shoot and repair per description. All interested parties shall furnish the following minimum information:

1. Name of Company

2. Telephone number and email address

3. Company profile

4. Provide Business Size (ie Large, Small, Socio Economic Category)

5. Any other information contractor deems pertinent to this request.

Any questions as a result of this Request for Information (RFI) shall be addressed in writing to Joshua.hassler2@usdoj.gov no later than 12:00pm on November 11th, 2021. No phone calls will be accepted.

Response Deadline: Monday November 15th @ 10:00am EST.

Responses shall be sent via email only to Joshua.hassler2@usdoj.gov.

Request for Information:

Repair of CNC (Busellato Jet 4002XL)

Existing Asset information The asset was purchased in 2002 new. The machine has been in service for 19 years. The machine has an axis configuration of (X) 4830mm x (Y) 1785mm x (Z) 250mm with a 21kw x 24000 RPM water cooled spindle HSK63 tool holder along with a 10 position tool changer. The machine has 17 vertical drilling spindles and 8 horizontal spindles (3 x 2Y 2 x 2X).

Known Issues with the machine

1. The computer software is not making the machine functional do to a possible hardware issue.

a. The computer technology that runs this machine has not been produced in over 15 years.

b. The motion control card has a 16 bit ISA interface.

c. It is currently unknown if the motion control or RTX card is functioning.

d. The computer summary is

i. ASEM Built PC

ii. Windows 2000 Pro (SP2)

iii. Pentium III 1000Mhz with 192MB RAM

iv. 10Gig IDE HDD

v. Genesis Evolution Software

vi. RTX Server Software

vii. PCI Real time Communications Card

viii. ISA Motion Control Card

2. The water cooled spindle cooling unit is failing and in need of being replaced

3. The main spindle is out of alignment with the drilling spindles.

a. Parameter and Mechanical alignment needed

4. The drilling spindles and drill housing are heavily worn and will need overhauled.

5. The Z Axis brake is not functioning and causes the machine head to drop if an emergency stop occurs during operation.

a. Yaskawa Servopack SGDB-10VD

d. Yaskawa Servo Motor S6M08V3B4C

e. Codice 46070043

6. The machine safety mats are not correctly working.

a. If triggered at any time the machine is put into an unrecoverable error state and the machine must be power cycled.

7. The pneumatic zone pins are worn and need to be replaced, then aligned with the X and Y machine axis.

a. LABEL: MEGLIANI MILANO COD BUSELLATO 24030331 L02 37.02 image1.wmf