RD_S60_Turbo_Rebuild-DZ114.pdf

OVERHAUL DESCRIPTION

FOR OFFICIAL USE ONLY

ITEM NAME TURBOSUPERCHARGER,EW

STOCK NUMBER 2950-01-590-4198

PART NUMBER E23529000

USED ON 45'RBM

Items as received by the contractor must be complete and of the proper cited part number. Discrepancies shall be reported to the Coast Guard Contracting Officer.

OVERHAUL REQUIREMENTS:

Item Name: TURBO ASSY. UTW8801 (MTU/Detroit Diesel)

NSN: 2950-01-590-4198

Part Number: 23529000 Used On: 45? RB-M, (MTU-S60) Main Propulsion Diesel Engine 1.

SCOPE

This Repair Description outlines the Open/Inspect, Report, Repair, Preservation, Packing, and shipping of twenty-five (25) Turbo Assemblies that are used on the MTU S60 Diesel engine. All reconditioned Turbo Assemblies will be returned to the USCG Surface Forces Logistics Center warehouse for storage and distribution (as needed) by the Small Boat Product Line (SBPL).

2.

REQUIREMENTS

2.1.

OPEN & INSPECT

Each Turbo Assembly shall be opened (disassembled) and inspected in accordance with (IAW) the Original Equipment Manufacturer (OEM) instructions.

Upon inspection completion, the vendor shall provide an Inspection Report to the Contracting Officer Representative (COR) for review. Once the COR has received approval to proceed by the Contracting Officer (KO), the vendor shall proceed with Turbo reconditioning.

**NOTE** Any Turbo that is found to be Beyond Economical Repair (BER) shall be reported to the COR for disposition guidance. {BER: If the cost of reconditioning exceeds 65% of the cost for a new Turbo.} 2.2.

OVERHAUL / REASSEMBLY

Each Turbo Assembly shall be reconditioned/repaired, and reassembled IAW Detroit Diesel and MTU Marine Service (OEM) specifications and standards.

2.3.

PRESERVATION

Each Turbo Assembly shall be preserved in accordance with manufacturer instructions; individually preserved and wrapped to accommodate a potential two (2) year period of warehouse storage.

2.4.

PACKING AND MARKING FOR SHIPPING

Each Turbo Assembly shall be packaged in its individual crate. Each crate shall be capable of providing adequate protection of the item during multiple shipments.

**NOTE** If a new crate is required, due to excessive damage or crate missing completely, the vendor shall provide a crate that is capable of providing adequate protection of the item during multiple shipments. Additional funding for a new crate(s) must be approved by the KO prior to crate acquisition by the vendor.

Mark each crate in legible black print lettering, or labeling, with the following information:

NATIONAL STOCK NUMBER : 2950-01-590-4198 ITEM NAME: : TURBO ASSY. UTW8801

PART NUMBER : 23529000

SERIAL NUMBER : (Vendor Provided, if Applicable) GOVERNMENT ORDER NUMBER : (Per Delivery Order Number) ?US Coast Guard Surface Forces Logistic Center? Condition ?A?

SHELF LIFE CD Q

Item Name: TURBO ASSY. UTW8801 (MTU/Detroit Diesel)

NSN: 2950-01-590-4198

Part Number: 23529000 Used On: 45? RB-M, (MTU-S60) Main Propulsion Diesel Engine 1.

SCOPE

This Repair Description outlines the Open/Inspect, Report, Repair, Preservation, Packing, and shipping of twenty-five (25) Turbo Assemblies that are used on the MTU S60 Diesel engine. All reconditioned Turbo Assemblies will be returned to the USCG Surface Forces Logistics Center warehouse for storage and distribution (as needed) by the Small Boat Product Line (SBPL).

2.

REQUIREMENTS

2.1.

OPEN & INSPECT

Each Turbo Assembly shall be opened (disassembled) and inspected in accordance with (IAW) the Original Equipment Manufacturer (OEM) instructions.

Upon inspection completion, the vendor shall provide an Inspection Report to the Contracting Officer Representative (COR) for review. Once the COR has received approval to proceed by the Contracting Officer (KO), the vendor shall proceed with Turbo reconditioning.

**NOTE** Any Turbo that is found to be Beyond Economical Repair (BER) shall be reported to the COR for disposition guidance. {BER: If the cost of reconditioning exceeds 65% of the cost for a new Turbo.} 2.2.

OVERHAUL / REASSEMBLY

Each Turbo Assembly shall be reconditioned/repaired, and reassembled IAW Detroit Diesel and MTU Marine Service (OEM) specifications and standards.

2.3.

PRESERVATION

Each Turbo Assembly shall be preserved in accordance with manufacturer instructions; individually preserved and wrapped to accommodate a potential two (2) year period of warehouse storage.

2.4.

PACKING AND MARKING FOR SHIPPING

Each Turbo Assembly shall be packaged in its individual crate. Each crate shall be capable of providing adequate protection of the item during multiple shipments.

**NOTE** If a new crate is required, due to excessive damage or crate missing completely, the vendor shall provide a crate that is capable of providing adequate protection of the item during multiple shipments. Additional funding for a new crate(s) must be approved by the KO prior to crate acquisition by the vendor.

Mark each crate in legible black print lettering, or labeling, with the following information:

NATIONAL STOCK NUMBER : 2950-01-590-4198 ITEM NAME: : TURBO ASSY. UTW8801

PART NUMBER : 23529000

SERIAL NUMBER : (Vendor Provided, if Applicable) GOVERNMENT ORDER NUMBER : (Per Delivery Order Number) ?US Coast Guard Surface Forces Logistic Center? Condition ?A?

WARRANTY:

X A. Standard Manufacturer's Warranty

B. Item being repaired as an "onboard repair" or a "system stock" item and will be put into inventory. NOT FOR IMMEDIATE INSTALLATION.

Contractor must guarantee item against defects that lead to failure for days after installation for a period of up to two (2) years after delivery to Coast Guard.

GOVERNMENT ACCEPTANCE:

Acceptance will be made at destination by a Government representative.

Acceptance will be contingent upon the representative's verification of no damage in transit, correctness and completeness of order and contractor's conformance to preservation/packaging, packing and marking requirements.

OVERHAUL DESCRIPTION

PACKAGING AND MARKING FOR SHIPMENT:

X A. Each unit shall be packed individually in it's own wooden box which shall be capable of providing adequate protection to the item during multiple shipments. Mark each box in legible black print lettering with the following information:

NATIONAL STOCK NUMBER

ITEM NAME

PART NUMBER

GOVERNMENT ORDER NUMBER

2950-01-590-4198

TURBOSUPERCHARGER,EW

E23529000

PRESERVATION / PACKAGING:

X A. Each unit shall be individually preserved and wrapped for protection against deterioration for a period of two (2) years minimum.

B. See Attachments

B. See Attachments

And the words: "Coast Guard SFLC Material, Condition "A"

RECOMMENDED SOURCES:

GRAND SLAM DIESEL SERVICES LLC

1333 HARPERS RD 107B

VIRGINIA BEACH, VA 23454-5564

757-937-3331

W. W. WILLIAMS COMPANY

4000 STECKER AVENUE

DEARBORN, MI 48126-3800

UEI: QDUYSP2SEZZ8

614-228-5000

WESTERN BRANCH DIESEL INCORPORATED

3504 SHIPWRIGHT ST

PORTSMOUTH, VA 23703-2428

800-548-6252

(757)673-7207

WRITTEN BY:

DATE :

MICHAEL MCHALE

09 JUN 25

Cost Estimate for Overhaul NOT TO EXCEED: $3,000