Purchase Description_Equine Caisson Wagons -updated 19 Dec 24.pdf

PDF 9 MB Posted Dec 23, 2024

Attached to: TOG - Wagons
Solicitation number: W91QV125Q0008
Issued by: Department of the Army

About this file

Written by GovTribe AI · Dec 23, 2024

This is a technical Purchase Description document detailing specifications for Caisson wagons for the Caisson Detachment, 3D U.S. Infantry Regiment "The Old Guard." The document requires delivery of up to six Caisson wagons with specific requirements including overall weight between 1,200-1,600 pounds, brake system with pole/surge brake similar to a boat trailer, 1" hard rubber tires, front and rear suspension systems like a "Leon II XL" carriage, parking brake in front, and eveners.

The document includes detailed engineering drawings and specifications for all wagon components including the limber pole (which must have freedom to adjust between 35-45 inches), frame assemblies, footrests, seat assemblies, and connecting hardware. Key features include six stars on either side of the caisson box, specific weight distributions (458 pounds for front limber section, 745 pounds for rear caisson section), and an overall length of 27 feet from front of limber pole to rear of caisson. The vendor can take physical measurements of current wagons and must brief detachment leadership on proposed designs before production begins. The first wagon must be physically verified and tested before production of remaining units can commence.

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Equine Caisson Wagons Caisson Detachment, 3D U.S. Infantry Regiment “The Old Guard”

Requirements

• Provide no more than six (6) Caisson Detachment wagon (or “Caisson”) with specified additions are needed. See CLIN for delivery instruction.

• Contractor can take physical measurements and other required metrics of the current wagon that will assist them in the execution of the contract.

• New wagons must have required additions as detailed on the third slide/page of this Purchase Description.

• Before production begins, Contractor must brief the Detachment leadership their proposed plan/schematics of the new Caisson wagon design with specified additions.

• After the production of the first new wagon, Detachment leadership must physically verify the wagon and test it to ensure no modifications are needed before the production of the remaining four begin.

Pictures of the Current Wagon

Limber Pole

Current Wagon and New Requirements

• Current Caisson Wagon

• Overall Length (Front end of Limber Pole to Rear of Caisson): 27 Feet

• 6 Stars on either Side of the Caisson Box.

• Weights :

• Total top-level Caisson: 1203 pounds

• Only Front Limber Section: 458 pounds

• Only Rear Caisson Section: 745 pounds

• New Caisson Wagon Requirements

• Overall Weight must be between 1,200 and 1,600 Pounds

• Brake System Installed to be a Pole, or Surge, Brake like a Common Boat Trailer

• 1” Hard Rubber Tires

• Front and Rear Suspension Systems like that of a “Leon II XL” Carriage.

• The Caisson Detachment does have a Leon II XL that the vendor can analyze concerning its suspension system.

• Parking Brake in Front Part of Wagon

• Wagon must have Eveners

• Limber pole - Freedom to go up to 45 incesvand down no lower than 35 inches. If set at 35 inches it should freely be able to go to 40 inches. If set at 40 inces it should freely be able to go to 45 inches.

• Conection between limber pole and spreader bar should have two horizontal loops for connecting.

• Dimensions must match that of the Caisson Wagon Schematics as seen in this Purchase Description, however, any materials may be used in the construction of the wagon as long as the end weight is between 1,200 and 1,600 pounds and the wagon can properly support a casket as used in a military funeral.

Technical Schematics of the Current Wagon

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417574-1 CAISSON ASSY , 1

2 1 80063 A3417582-1 LIMBER ASSY, 1

3 4 80205 MS27183-14 WASHER, FLAT , .375 NOM X .812 OD, STL CAD NASM27183 1

4 1 6X8Q7 45803 CLEVIS PIN, 1" DIA, WITH HANDLE AND CLIP 1

5 A/R 7PAZ5 BIER40101 BIER PIN, 1/2" ROUND ADJUSTABLE 2 1

6 A/R 7PAZ5 BIER40630 BIER PIN, 1/2" ROUND QREL ADJUSTABLE 2 1

7 A/R NA 1800-110-1000 SEAT BELT, 110" CHROME LIFT LATCH LAP 2 1

8 A/R NA 1800-48-1000 SEAT BELT, 48" CHROME LIFT LATCH LAP 2 1

9 A/R NA 1800-74-1000 SEAT BELT, 74" CHROME LIFT LATCH LAP 2 1

10 A/R NA 1800-96-1000 SEAT BELT, 96" CHROME LIFT LATCH LAP 2 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 1211.4 LBS 1 OF 2 X1

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

ENGINEER: G STIEMLY B A3417573

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417573-1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-27 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

CASSION ASSY,

TOP LEVEL

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: NONE.

2. ITEMS CALLED OUT IN PARTS LIST NOT SHOWN ON DRAWING.

3. SEAT BELT STRAPS SOURCE OF SUPPLY:

SEATBELTSPLUS

12900 N DYSAT ROAD

SURPRISE, AZ 85379

HTTPS://WWW.SEATBELTSPLUS.COM/

MIX AND MATCH SEAT BELT STRAPS FOR BEST COMBINATION FOR DESIRED

LENGTH OF FIXED CLIP AND ADJUSTABLE BUCKLE TO SECURE CASKET.

ATTACH IN 2 OF 4 LOCATIONS. USE BOLT AND NUT INSTALLATION

HARDWARE. DO NOT USE SPLIT WASHERS AND LARGE WASHERS, USE PN:

MS27183-14 IN PLACE.

ISO VIEW

FRONT

2 PL .03

3 PL .005

ANGLES .5

DISTRIBUTION A

APPROVED FOR PUBLIC RELEASE:

DISTRIBUTION IS UNLIMITED.

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-21 GJS

CHANGED TO DISTRO A

INITIAL PROTOTYPE RELEASE

SHT 1D4- ADDED NOTES 2, 3, AND 4

SHT 1B2 - ADDED PN: MS27183-14, 45803, BIER40101,

BIER40630, 1800-48-1000, 1800-74-1000, 1800-96-1000,

AND 1800-110-1000

SHT 1A1 - PN A3417573-1 WAS -0

GJS 2024-06-17 GJS

APPROVED FOR PUBLIC RELEASE

B NONE 2 OF 2 X1

SIZE SCALE SHEET REV

80063 A3417573

CAGE CODE DRAWING NUMBER

APPROVED FOR PUBLIC RELEASE

REPLACES:N/A

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 750.0 LBS 1 OF 6 X1

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417573 ENGINEER: G STIEMLY B A3417574

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417574-1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-14 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

CAISSON ASSY,

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: NONE.

INSTALL USING MEDIUM STRENGTH THREADLOCKING ADHESIVE, GROUP 3, CLASS 2, GRADE 1 PER ASTM-D5363.

INSTALL PN: CE23102, UBOLT KIT IN LOCATION CONNECTING WHEELS AND AXLE WITH A34174595-0 WITH KIT HARDWARE. DO

NOT USE SPLIT WASHERS FROM KIT, USE PN: MS27183-14 IN PLACE.

TORQUE BOLTS TO FOLLOWING:

A. PN: MS90728-62 (A3417575 TO A3417580) TO 32 FT-LB

B. PN: MS90728-127 (A3417592 TO A3417580) TO 95 FT-LBS

C. PN: MS90728-62 (A3417595 TO A3417580) TO 42 FT-LBS

D. PN: CE23102 U-BOLTS (WHEELS TO A3417595) TO 25 FT-LBS TORQUE BOTH SIDES OF U-BOLT. THEN COMEPLETE

REST OF ASSEMBLY AND RETORQUE.

APPLY PN:10455 ON UNDERNEATH SIDE OF A3417575, CUT TO SIZE IN LOCATIONS BETWEEN RIBS.

APPLY PN: 3828N19 STRIP APPROXIMATELY 18" LONG IN APRROXIMATE LOCATION

7. ITEMS CALLED OUT IN THE PARTS LIST NOT SHOWN ON DRAWING.

SEE SHEET 2 FOR PARTS LIST

ISO VIEW

FRONT 35

2 12X

12X

3 4X

9 2X

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-20 GJS

INITIAL PROTOTYPE RELEASE

SHT 1A4 - UPDATED TO DISTRO A

SHT 1D4 - ADDED NOTE 6.

SHT 2B4 - ADDED PN: 3828N19

SHT 1A1 - PART NUMBER A3417574-1 WAS -0

GJS 2024-06-07 GJS

APPROVED FOR PUBLIC RELEASE

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417575-2 PLATFORM , CASKET 1

2 12 80063 A3417576-0 PLATE, STAR 1

3 4 80063 A3417579-0 FINIAL, MODIFIED 1

4 1 80063 A3417580-1 FRAME, CAISSON 1

5 1 80063 A3417581-0 HITCH, DRAW BAR 1

6 1 80063 A3417592-0 MOUNT , HITCH 1

7 1 80063 A3417594-1 HOLDER, SIGN AND STOPPER 1

8 2 80063 A3417595-0 MOUNT , FRAME SUPPORT 3 1

9 2 80063 A3417596-1 HOLDER, BIER PLATE 1

10 1 80063 A3417597-2 KICKSTAND , CAISSON 1

11 4 80205 MS27183-12 WASHER, FLAT , .313 NOM X .688 OD, STL CAD NASM27183 1

12 36 80205 MS27183-14 WASHER, FLAT , .375 NOM X .812 OD, STL CAD NASM27183 1

13 4 80205 MS27183-18 WASHER, FLAT , .500 NOM X 1.062 OD, STL CAD NASM27183 1

14 4 80205 MS27183-52 WASHER, FLAT , .250 NOM X .734 OD, STL CAD NASM27183 1

15 40 80205 MS51959-80 SCREW, FLH 82° , .250-20 X .625 LG, CRES NASM51959 1

16 1 96906 M45913/1-4CG8Z NUT , HEX, SLFLKG, .250-20, STL GR8 ZI MIL-DTL-45913/1 1

17 8 96906 M45913/1-6CG8Z NUT , HEX, SLFLKG, .375-16, STL GR8 ZI MIL-DTL-45913/1 1

18 2 96906 M45913/1-8CG8Z NUT , HEX, SLFLKG, .500-13, STL GR8 ZI MIL-DTL-45913/1 1

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

19 16 96906 MS51960-72 SCREW, FLH 82° , .190-32 X 1.75 LG, CRES MS51960 1

20 3 96906 MS90728-8 SCREW HEXHD , .250-20 X 1.00 LG, STL GR8 MS90728 1

21 4 96906 MS90728-35 SCREW HEXHD , .313-18 X 1.125 LG, STL GR8 MS90728 1

22 8 96906 MS90728-60 SCREW HEXHD , .375-16 X 1.00 LG, STL GR8 MS90728 1

23 12 96906 MS90728-62 SCREW HEXHD , .375-16 X 1.25 LG, STL GR8 MS90728 4 1

24 2 96906 MS90728-127 SCREW HEXHD , .500-13 X 5.00 LG, STL GR8 MS90728 4 1

25 A/R 2V507 3828N19 STRIP, EPDM RUBBER, 1" WIDE, 1/32" THK 6, 7 1

26 2 2V507 5186A5 HANDLE, UNTHREADED-HOLE 8" CENTER TO CENTER 1

27 1 2V507 90146A105 PIN, CLEVIS, 5/8" DIA, 5" LONG 1

28 36 2V507 91241A773 SCREW , SQ CONE SEMS, .190-32 X .500 LG, CRES 1

29 8 2V507 92239A150 WINGNUT , 10-32 THREAD, 7/8" WIDE, FLANGED 1

30 12 2V507 92239A200 WINGNUT , 1/4"-20 THREAD, 1-1/8" WIDE, FLANGED 1

31 12 3HWR7 BRASSSTAR STAR , ORNAMENTAL BRASS 1

32 A/R 45Y69 CE23102 U-BOLT, MOUNTING KIT, 3-3/8" LONG 3,4,7 1

33 2 7PAZ5 BIER20103 PLATE, BIER 1

34 10 7PAZ5 ROL573 ROLLER, CASKET 1

35 1 NA WHEELS WHEELS AND AXLE , WOOD AND STEEL 1

36 A/R NA 10455 DYNAMAT XTREME , BULK PACK

DYNAMAT, INC.

3042 SYMMES RD. HAMILTON, OH, 45015

5, 7 1

B NONE 2 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

B NONE 3 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

SEE SHEET 4A3

SEE SHEET 5A3

24 13 18

21 11

19 16X

40X

10X

TOP VIEW

(.500)

B NONE 4 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

SEE SHEET 3D4

SECTION A-A

SCALE 1:10

23 12

30 29 12X8X

22 12

20 14

20 14 16

28 36X

ON MIRRORED INTERIOR SIDE AS WELL

B NONE 5 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

SEE SHEET 3D2

SECTION B-B

SCALE 1:10

23 12 17

12 8X

3 2 4D

B NONE 6 OF 6 X1

SIZE SCALE SHEET REV

80063 A3417574

CAGE CODE DRAWING NUMBER

BOTTOM VIEW

REPLACES:N/A

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 294.6 LBS 1 OF 16 X2

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417574 ENGINEER: G STIEMLY B A3417575

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417575-2

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-08-28 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

PLATFORM,

CASKET

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: USING BEST PRACTICES PRETREAT AND CLEAN PER TT-C-490H, M 490 B I and M 490 B II.

ON UNDERSIDE OF INTERIOR OF BOX ONLY: IAW MANUFACTURER'S SPECIFICATIONS APPLY OEM BLACK PRODUCT

ID: S5790083

ON TOP SHEET SURFACE BETWEEN PN: A3417575-001 TOP TUBES PN: A3417575-004 AND PN: A3417575-005 ONLY. IAW

MANUFACTURER'S SPECIFICATIONS APPLY RAPTOR LINER KIT PRODUCT ID: UP0820

IN ALL OTHER LOCATIONS: IAW MANUFACTURER'S SPECIFICATIONS APPLY EVERCOAT RAGE FIB112 BODY FILLER

AND (CAGE CODE: 76381) 3M 8115 PANEL ADHESIVE WHERE APPLICABLE.

IAW MANUFACTURER'S SPECIFICATIONS APPLY PPG EPOXY PRIMER DP50LF

IAW MANUFACTURER'S SPECIFICATIONS APPLY PPG PRIMA K36 ACRYLIC URETHANE PRIMER, PPG DELTRON 2000 DBC9700 BASECOAT BLACK, AND PPG CONCEPT 2021 URETHANE CLEAR COAT DCU2021 ON EXTERIOR OF BOX.

IAW MANUFACTURER'S SPECIFICATIONS POLISH WITH 3M "PERFECT IT" MACHINE POLISH AND ULTRA-FINE

MACHINE POLISH ON EXTERIOR OF BOX.

IDENTIFY ITEM IAW MIL-STD-130, MARK IAW SAE AS478-32 TEXT SHALL BE .12 -.19

INCH HIGH GOTHIC TYPE LETTERING PER ASME Y14.2, COLOR WHITE NO. 27875 PER AMS-STD-595, LOCATE APPROXIMATELY AS SHOWN. MARKING SHALL READ: " 80063-A3417575-2".

3. BASED ON THICKNESS OF MATERIAL ALL WELDS SHALL BE IN ACCORDANCE WITH AWS D9.1 - SHEET METAL WELDING CODE AND ALL WELDS SHALL BE IN ACCORDANCE WITH AWS D1.2 - STRUCTURAL WELDING CODE - ALUMINUM RESPECTIVELY.

4. ALL THREADS SHALL BE FREE OF FINISH COAT AND PRIMER.

5. APPLY 3M 8115 PANEL BONDING AGENT (CAGE CODE: 76381) TO FILL COUNTERSINK RIVET HOLES

PREPARE CORNERS FOR GROOVE WELDS

APPLY AS REQUIRED PN: 7628A52 TO ATTACH PART TO BOX

MATCH DRILL HOLES TO INSTALL RIVETS

9. PN: UP0820 SOURCE OF SUPPLY

U-POL US, INC.

1525 VALLEY CENTER PARKWAY

SUITE 110

BETHLEHEM, PA 18017

HTTPS://WWW.U-POL.COM/EN-US

10. ITEMS CALLED OUT IN PARTS LIST NOT SHOWN ON DRAWING.

FOR PARTS LIST SEE SHEET 2

LIMITED DIMENSION DRAWING

INTERPRET PER ASME Y14.41-2019. THIS DRAWING SHALL BE USED WITH ASSOCIATED

CAD MODEL FILE FOR COMPLETE PRODUCT DEFINITION.

A. UNDIMENSIONED VALUES SHALL BE QUERIED FROM CAD MODEL.

B. MODEL NAME "A3417575_PLATFORM_CASKET" AT CURRENT MODEL VERSION "A3417575-2".

C. UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE BASIC.

D. ALL NON-DIMENSIONED SURFACES ARE:

.090 A B C

ISO VIEW

FRONT

ON FARSIDE

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-10-18 GJS

SHT 1D4 - UPDATED PAINT NOTE

SHT 7 - ADDED DIMS

SHT 13D2 - ADDED DIM 2X .485

PART NUMBER A3417575-1 WAS -0

GJS 2023-10-23 GJS

SHT 1D4 - UPDATED FINISH NOTE FOR CORRECT CALLOUT

SHT 1C4 - ADDED NOTE 8. MATCH DRILL. ADDED NOTE 9.

SOURCE OF SUPPLY

SHT 1B4 - ADDED NOTE 10. ITEMS NOT SHOWN ON PARTS

LIST.

SHT 1C3 - "ON FARSIDE" WAS "ON OPPOSITE SIDE"

SHT 1A4 - CHANGED TO DISTRO A

ADDED SHEET 2 AND MOVED PARTS LIST TO SHEET 2

SHT 2 - ADDED PN: 06069, 39061, 08115, FIB112, K36,

S5790083, DP50LF, DCU2021, DBC9700, UP0820

SHT 3D2 AND B2 - UPDATED SECTION VIEW WITH BOM

BALLOONS

SHT 5A1 - ADDED DIMS FOR RIB WELD LOCATION

SHT 14C3 - ADDED HOLES, DIM 2X .189

SHT 15D2 - DIM 38.10 WAS 38.00. ADDED DIM 2X .391

SHT 16 - MOVED VIEWS AND ADDED PART A3417575-016

WITH DIMS

SHT 1, 4, 8, AND 14 - ADDED LIMITED DIMENSION

DRAWING NOTE BLOCK

PART NUMBER A3417575-2 WAS -1

INITIAL PROTOTYPE RELEASE

GJS 2024-06-04 GJS

APPROVED FOR PUBLIC RELEASE

Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417575-001 SHEET, TOP

ALUM. 6061-T6

SHEET PER ASTM B209 .125 THK

2 1 80063 A3417575-002 PANEL, FRONT CAISSON

ALUM. 6061-T6

SHEET PER ASTM B209 .190 THK

8 1

3 1 80063 A3417575-003 PANEL, LEFT CAISSON

ALUM. 6061-T6

SHEET PER ASTM B209 .190 THK

8 1

4 1 80063 A3417575-004 TUBE, TOP FRONT

ALUM. 6061-T6

SQUARE TUBE PER ASTM B221

6 1

5 2 80063 A3417575-005 TUBE, TOP SIDES

ALUM. 6061-T6

ROUND TUBE PER ASTM B210

6 1

6 2 80063 A3417575-006 BAR , 3/4" FRONT/REAR

ALUM. 6061-T6

SQUARE TUBE PER ASTM B221

6 1

7 2 80063 A3417575-007 BAR , 3/4" SIDE

ALUM. 6061-T6

SQUARE TUBE PER ASTM B221

6 1

8 6 80063 A3417575-008 RIB, SUPPORT

ALUM. 5052-H32

SHEET PER ASTM B209 .125 THK

9 2 80063 A3417575-009 TUBE, BASE FRONT/REAR

ALUM. 6061-T6

SQUARE TUBE PER ASTM B221

8 1

10 2 80063 A3417575-010 TUBE, BASE SIDE

ALUM. 6061-T6

SQUARE TUBE PER ASTM B221

8 1

11 4 80063 A3417575-011 FINIAL, ROD

ALUM. 6061-T6

ROUND PER ASTM B221

7 1

12 2 80063 A3417575-012 PLATE, TUBE COVER

ALUM. 6061-T6

SHEET PER ASTM B209 .090 THK

13 1 80063 A3417575-013 PANEL, RIGHT CAISSON

ALUM. 6061-T6

SHEET PER ASTM B209 .190 THK

8 1

14 1 80063 A3417575-014 PANEL, REAR CAISSON

ALUM. 6061-T6

SHEET PER ASTM B209 .190 THK

8 1

15 4 80063 A3417575-015 SUPPORT , FINIAL FLAT

ALUM. 5052-H32

SHEET PER ASTM B209 .125 THK

16 2 80063 A3417575-016 SUPPORT , PANEL

ALUM. 5052-H32

SHEET PER ASTM B209 .125 THK

17 100 11815 CR3212-6-04 RIVET, FLH 100°, .188 DIA X .188-.250 GRIP 5 1

18 62 11815 CR3212-6-05 RIVET, FLH 100°, .188 DIA X .251-.312 GRIP 5 1

19 44 11815 CR3212-6-08 RIVET, FLH 100°, .188 DIA X .438-.500 GRIP 5 1

20 82 11815 CR3213-6-04 RIVET, UNIV HD, .188 DIA X .188-.250 GRIP 5 1

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

21 A/R 47695 DBC9700 BASECOAT , PPG DELTRON 2000, BLACK 1, 10 1

22 A/R 47695 DCU2021 CLEAR COAT , PPG CONCEPT 2021 URETHANE 1, 10 1

23 A/R 47695 DP50LF PRIMER, EPOXY 1, 10 1

24 A/R 47695 K36 PRIMER, PPG PRIMA, ACRYLIC URETHANE 1, 10 1

25 A/R 76381 06069 POLISH, 3M PERFECT-IT EX ULTRAFINE MACHINE 1, 10 1

26 A/R 76381 08115 ADHESIVE, 3M PANEL 1, 10 1

27 A/R 76381 39061 POLISH, 3M PERFECT-IT MACHINE 1, 10 1

28 2 78276 AKS4T-420-260 THRD INSR , OPEN END, LP, .250-20, .165-.260 GRIP 1

29 16 80205 M45938/1-17C NUT, CLINCH, .190-32, CRES NASM45938/1 1

30 40 80205 M45938/1-29C NUT, CLINCH, .250-20, CRES NASM45938/1 1

31 A/R 2V507 7628A52 TAPE , 3M GLUE ON A ROLL 7, 10 1

32 A/R 6GXU0 S5790083 POWDER PAINT , OEM BLACK 1, 10 1

33 A/R 7A609 FIB112 BODY FILLER, EVERCOAT RAGE 1, 10 1

34 A/R N/A UP0820 BED LINER, RAPTOR BLACK 1,9.101

B NONE 2 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

B NONE 3 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

17 100X

18 30X

16X

6 2X

SECTION A-A

15 4X

16 2X

20 2X

18 30X

16X

20 78X

11 4X

2X2X

16X

40X

28 2X

B NONE 4 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

WELDMENT DETAIL

VIEWS SHOWN WITH ONLY A3417575-001, -002, -003, -013, -014 ARE SHOWN FOR CLARITY

(4)

1.1.19 4X

1.1.19

.00 2.00 .00

21.06

45.18

69.31

93.43

111.62

B NONE 5 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

WELDMENT DETAIL

VIEWS SHOWN WITH ONLY A3417575-008, -009, -010,

AND -015

FOR CLARITY. A3417575-008 RIVETED IN PLACE

TO BOX THEN WELDED TO A3417575-009 AND -010

ISO VIEW

REAR

ISO VIEW

FRONT

4X TOP AND BOTTOM

(.25)

2X 2.125

8X .125

B NONE 6 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

WELDMENT DETAIL

VIEWS SHOWN WITH ONLY A3417575-005, -006, -007, -012 FOR CLARITY

BOTH CORNERS

ALL 4 CORNERS

2X .09

B NONE 7 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

WELDMENT DETAIL

VIEWS SHOWN WITH ONLY A3417575-008, -009, -010, -015 FOR CLARITY

FRONT VIEW

REAR VIEW

lOCATING TAB FOR A3417575-015

ISO VIEW

FRONT

WELDMENT COMPLETED ON ONLY THESE TWO RIBS

G .125

2X .125

115.50

44.00

40X .344

16X .2536X .125

1.510 .196

B NONE 8 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-001

LIMITED DIMENSION DRAWING

INTERPRET PER ASME Y14.41-2019. THIS DRAWING SHALL BE USED WITH ASSOCIATED

CAD MODEL FILE FOR COMPLETE PRODUCT DEFINITION.

A. UNDIMENSIONED VALUES SHALL BE QUERIED FROM CAD MODEL.

B. MODEL NAME "A3417575_PLATFORM_CASKET" AT CURRENT MODEL VERSION "A3417575-2".

C. UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE BASIC.

D. NON-DIMENSIONED HOLE LOCATION TOLERANCES ARE: .014 D E F

78X .196

.196 THRU

.385 X 100

100X

8X .485

SEE DETAIL M

DETAIL M

SCALE 1:1

.00

2.19

.00

9.19

12.13

14.13

15.88

1.510

.196

1.000

.19

.50

B NONE 9 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-002

SEE DETAIL A

SEE DETAIL B

.196 THRU

.385 X 100

DETAIL A

SCALE 1:1

DETAIL B

SCALE 1:1

2X R

.00

1.000

.00

2.19

9.19

12.13

14.13

15.88

1.510

.196

.19

.50

B NONE 10 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-014

SEE DETAIL G

SEE DETAIL H

.196 THRU

.385 X 100

DETAIL G

SCALE 1:1

2X R

DETAIL H

SCALE 1:1

8.00

3X 120

.000

2X 1.19

.000 1.00

6X 2.500

6X 5.000

6X 7.500

6X 10.000

6X 12.500

2X 8.19

2X 11.13

2X 13.13

14.91

3X .203

.281

1.500

.063

.188

.500

113.62

15.88 5X 6.938

B NONE 11 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-003

SEE DETAIL C

SEE DETAIL E

SEE DETAIL F

.196 THRU

.385 X 100 36X

.196 THRU

.385 X 100

10X

DETAIL C

SCALE 1:4

DETAIL E

SCALE 1:2

DETAIL F

SCALE 1:2

2X R

8.00

3X 120

.000 1.00 .000

2X 1.19

6X 2.500

6X 5.000

6X 7.500 2X 8.19

5X 6.938

2X 11.13

2X 13.13

2X 14.91

6X 10.000

6X 12.500

113.62

15.88

.063

1.500

.500

.188

.281

3X .203

B NONE 12 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-013

SEE DETAIL ISEE DETAIL J

SEE DETAIL K

.196 THRU

.385 X 100

36X

.196 THRU

.385 X 100

10X

DETAIL I

SCALE 1:4

DETAIL J

SCALE 1:2

6X DETAIL K

SCALE 1:2

2X R

42.50

2X 135

114.63

44.00

2X 135

115.50

2X 135

(2.00)

(.125)

(2.00)

(.125)

(.75)

(.125)

(.75) (.75)

(.125)

B NONE 13 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-004

A3417575-005

A3417575-006

A3417575-007

42.13

15.87

5X .196

3X 8.00

1.98

3.02

.385 .131.67

2X R.25

2.000 3.00

1.73

2X .300

2X .485

2X .189

B NONE 14 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

.125 A B C

A3417575-008

LIMITED DIMENSION DRAWING

INTERPRET PER ASME Y14.41-2019. THIS DRAWING SHALL BE USED WITH ASSOCIATED

CAD MODEL FILE FOR COMPLETE PRODUCT DEFINITION.

A. UNDIMENSIONED VALUES SHALL BE QUERIED FROM CAD MODEL.

B. MODEL NAME "A3417575_PLATFORM_CASKET" AT CURRENT MODEL VERSION "A3417575-2".

C. UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE BASIC.

D. ALL NON-DIMENSIONED SURFACES ARE:

E. NON-DIMENSIONED HOLE LOCATION TOLERANCES ARE:

.060 H J K

.014 A B C

.014 H J K

SEE DETAIL D

7X .196

3X .485

5X .196

DETAIL D

SCALE 1:2

SEE DETAIL L

FLAT PROJECTION VIEW TO FLANGE

DETAIL L

SCALE 1:2

38.10

2X .391

1.000

113.60

(2.00)

(.25)

(2.00)

(.25)

B NONE 15 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-009

A3417575-010

9.75

.25

1.88

R.25

2X R.10

1.11

1.23

.38

.13

2.00

4.00

3X .189

4X R.13

3.000.50

1.00

3X .50

1.000

2.00

1.00

( .50)

(.090)

(.125)

B NONE 16 OF 16 X2

SIZE SCALE SHEET REV

80063 A3417575

CAGE CODE DRAWING NUMBER

A3417575-011

A3417575-012

A3417575-015

A3417575-016

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 A/R 47695 DBC9700 BASECOAT , PPG DELTRON 2000, BLACK 3 1

2 A/R 47695 DCU2021 CLEAR COAT , PPG CONCEPT 2021 URETHANE 3 1

3 A/R 47695 DP50LF PRIMER, EPOXY 3 1

4 A/R 47695 K36 PRIMER, PPG PRIMA, ACRYLIC URETHANE 3 1

5 A/R 76381 06069 POLISH, 3M PERFECT-IT EX ULTRAFINE MACHINE 3 1

6 A/R 76381 39061 POLISH, 3M PERFECT-IT MACHINE 3 1

7 1 80063 A3417576-001 PLATE, STAR

ALUM. 6061-T6

PLATE PER ASTM B209

8 A/R 7A609 FIB112 BODY FILLER, EVERCOAT RAGE 3 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 3.7 LBS 1 OF 2 X3

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417574 ENGINEER: G STIEMLY B A3417576

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417576-0

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-07-17 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

PLATE,

STAR

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: USING BEST PRACTICES PRETREAT AND CLEAN PER TT-C-490H, M 490 B I AND M 490 B II.

IAW MANUFACTURER'S SPECIFICATIONS (CAGE CODE: 7A609) APPLY EVERCOAT RAGE FIB112 BODY FILLER

WHERE APPLICABLE.

IAW MANUFACTURER'S SPECIFICATIONS (CAGE CODE: 47695) APPLY PPG EPOXY PRIMER DP50LF

IAW MANUFACTURER'S SPECIFICATIONS (CAGE CODE: 47695) APPLY PPG PRIMA K36 ACRYLIC URETHANE PRIMER, PPG DELTRON 2000 DBC9700 BASECOAT BLACK, AND PPG CONCEPT 2021 URETHANE CLEAR COAT

DCU2021.

IAW MANUFACTURER'S SPECIFICATIONS (CAGE CODE: 76381) POLISH WITH 3M "PERFECT IT" MACHINE

POLISH AND ULTRA-FINE MACHINE POLISH.

IDENTIFY ITEM IAW MIL-STD-130, MARK IAW SAE AS478-32 TEXT SHALL BE .12 -.19

INCH HIGH GOTHIC TYPE LETTERING PER ASME Y14.2, COLOR WHITE NO. 27875 PER AMS-STD-595.

LOCATE APPROXIMATELY AS SHOWN. MARKING SHALL READ: " 80063-A3417576-0".

3. ITEMS CALLED OUT IN PARTS LIST NOT SHOWN ON DRAWING.

ON FARSIDE

ISO VIEW

FRONT

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-09-27 GJS

SHT 1D4 - UPDATED PART NUMBER MARKING

SHT 2C2 - UPDATED HOLE NOTE 10-32 WAS 10-82

GJS 2023-11-02 GJS

SHT 1D4 - ADDED NOTE 3. FOR TDP INTERPRETATION

SHT 1D4 - UPDATED FINISH NOTE FOR CORRECT CALLOUT

SHT 2C1 - UPDATED DIM 8" WAS 2.75"

SHT 2C2 - UPDATED HOLE NOTE TO REDUCE CONFUSION

SHT 2 - CHANGED SCALING OF VIEW TO .5, ADJUSTED

DIM POSITIONS

GJS 2024-02-27 GJS

SHT 1D4 - REMOVED NOTE 3. TDP INTERPRETATION

SHT 1D4 - UPDATED FINSIH NOTE FOR CORRECT CALLOUT

SHT 1C4 - ADDED NOTE 3. ITEMS ON BOM NOT SHOWN

SHT 1C3 -CHANGED TO "ON FARSIDE"

SHT 1B2 - ADDED PN: 06069, 39061, K36, DP50LF,

DCU2021, DBC9700, FIB112

SHT 2 - ADDED DIMS

INITIAL PROTOTYPE RELEASE

GJS 2024-05-23 GJS

APPROVED FOR PUBLIC RELEASE

10.00

.50

9.50

.281 CENTERED

3X 120

B NONE 2 OF 2 X3

SIZE SCALE SHEET REV

80063 A3417576

CAGE CODE DRAWING NUMBER

A3417576-001

.25 X 45

8.00

3X 10-32 UNF-2B .313

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 2 2V507 95412A455 ROD , 18-8 SS, 5" LONG, 10-32 THREADED 1

2 1 3HWR7 BRASSFINIAL FINIAL, ORNAMENTAL BRASS 3 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 1.1 LBS 1 OF 2 X1

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417574 ENGINEER: G STIEMLY B A3417579

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417579-0

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R. .03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-11-16 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

FINIAL,

MODIFIED

NOTES:

1. FINISH: NONE.

2. REMOVE ORIGINAL ITEM IDENTIFICATION (IF APPLICABLE) AND RE-IDENTIFY ITEM IAW MIL-STD-130, MARK IAW

SAE AS478-37. PACKAGE MARKING SHALL READ: "80063-A3417579-0".

ALTERED FEATURE

INSTALL USING MEDIUM STRENGTH THREADLOCKING ADHESIVE, GROUP 3, CLASS 2, GRADE 1 PER ASTM-D5363.

ISO VIEW

FRONT

2 PL .03

3 PL .005

ANGLES .5

ALTERED ITEM DRAWING

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-20 GJS

X1 SHT 1A4 - CHANGED TO DISTRO A GJS 2024-05-21 GJS

APPROVED FOR PUBLIC RELEASE

Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes

DD .375

(90 )

B NONE 2 OF 2 X1

SIZE SCALE SHEET REV

80063 A3417579

CAGE CODE DRAWING NUMBER

2X 10-32 UNF-2B .375

SECTION B-B

SECTION A-A

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417580-001 TONGUE, CENTRAL

ALUM. 6061-T6

BAR PER ASTM B221

5 1

2 2 80063 A3417580-002 TUBE, HORZ SUPPORT FRAME

ALUM. 6061-T6

BAR PER ASTM B221

5 1

3 4 80063 A3417580-003 TUBE, VERT SUPPORT FRAME

ALUM. 6061-T6

BAR PER ASTM B221

5 1

4 2 80063 A3417580-004 SHEET, FRAME MOUNT

ALUM. 6061-T6

SHEET PER ASTM B209 .250 THK

5 4 80063 A3417580-005 CAP , SIDE

ALUM. 6061-T6

SHEET PER ASTM B209 .090 THK

6 A/R 6GXU0 S5790083 POWDER PAINT , OEM BLACK 6 1

7 4 78276 AKS4T-518-312 THRD INSR , OPEN END, LP, .313-18, .150-.312 GRIP 1

8 12 78276 AKS4T-616-312 THRD INSR , OPEN END, LP, .375-16, .150-.312 GRIP 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 77.8 LBS 1 OF 7 X2

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417574 ENGINEER: G STIEMLY B A3417580

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417580-1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-06 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

FRAME,

CAISSON

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: USING BEST PRACTICES PRETREAT AND CLEAN PER TT-C-490H, M 490 B I AND M 490 B II.

IAW MANUFACTURER'S SPECIFICATIONS (CAGE CODE: 6GXU0) APPLY OEM BLACK PRODUCT ID: S5790083

IDENTIFY ITEM IAW MIL-STD-130, MARK IAW SAE AS478-32 TEXT SHALL BE .12 -.19

INCH HIGH GOTHIC TYPE LETTERING PER ASME Y14.2, COLOR WHITE NO. 27875 PER AMS-STD-595.

LOCATE APPROXIMATELY AS SHOWN. MARKING SHALL READ: " 80063-A3417580-1".

3. ALL WELDS SHALL BE IN ACCORDANCE WITH AWS D1.2 - STRUCTURAL WELDING CODE - ALUMINUM.

4. ALL THREADS SHALL BE FREE OF FINISH COAT AND PRIMER.

5. INTERIOR SURFACE(S) OF TUBES MAY BE FREE OF FINISH COAT AND PRIMER.

6. ITEMS CALLED OUT IN PARTS LIST NOT SHOWN ON DRAWING

ISO VIEW

FRONT

5 4X

ISO VIEW

BOTTOM

4 2X

8 4X

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-10-24 GJS

SHT 1D4 - ADDED GLOBAL NOTE 6.

SHT 1A4 - UPDATED TO DISTRO A

SHT 1A2 - ADDED QTY 4 A3417580-005

SHT 2D3 - ADDED .09 ALL ROUND WELD CALLOUT

SHT 2C2 - UPDATED WELD .13 WAS MISSING

SHT 2C3 - ADDED GROOVE WELD CALLOUT

ADDED SHT 7 WITH DIM FOR A3417580-005

PART NUMBER A3417580-1 WAS -0

GJS 2023-12-13 GJS

SHT 1B2 - ADDED PN: S5790083 BULK PAINT ITEM

SHT 1B3 - ISO VIEW BOTTOM WAS ISO VIEW FRONT

UNDERSIDE.

SHT 1D4 - CHANGED NOTE 6. TO ITEMS NOT SHOWN

GJS 2024-05-28 GJS

APPROVED FOR PUBLIC RELEASE

24.125

27.50

19.00

7.00 7.00

B NONE 2 OF 7 X2

SIZE SCALE SHEET REV

80063 A3417580

CAGE CODE DRAWING NUMBER

WELDMENT DETAIL

SECTION A-ASECTION B-B

4X 1.5-4.188

4X 1-3.188

12X CORNERS

.13

4X .09

4X (.13).13 .25

.25 .25

.25

95.00

2.005 2.005

22.120

19.055

2.00

2X 2.0058.0002.000

7.00

26.70

1.000

.875

4.45

1.50

2.00 1.50

2X .513 THRU

.641 THRU

2X .531 THRU

15.50

.63

3.000

2.750

4X .531

(4.00)

(4.00) (.25)

B NONE 3 OF 7 X2

SIZE SCALE SHEET REV

80063 A3417580

CAGE CODE DRAWING NUMBER

A3417580-001

SEE DETAIL A

DETAIL A

SCALE 3:8

1.00 17.000 17.000

4.00

42.00

3X .531

(2.00)

(.25)

B NONE 4 OF 7 X2

SIZE SCALE SHEET REV

80063 A3417580

CAGE CODE DRAWING NUMBER

A3417580-002

TOP VIEW

22.10

(2.00)

(.25)

B NONE 5 OF 7 X2

SIZE SCALE SHEET REV

80063 A3417580

CAGE CODE DRAWING NUMBER

A3417580-003

5.38

3.75

12.000

3.500

4X R.25

1.00

26.13

11.00

2.00

(.25)

B NONE 6 OF 7 X2

SIZE SCALE SHEET REV

80063 A3417580

CAGE CODE DRAWING NUMBER

A3417580-004

5X .406

1.75

6X R.13

.25

.88

B NONE 7 OF 7 X2

SIZE SCALE SHEET REV

80063 A3417580

CAGE CODE DRAWING NUMBER

A3417580-005

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417581-001 BAR , DRAW

STEEL, LOW CARBON 1018

BAR PER ASTM A108

2 A/R 6GXU0 S5790083 POWDER PAINT , OEM BLACK 3 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 11.8 LBS 1 OF 2 X2

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417574 ENGINEER: G STIEMLY B A3417581

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417581-0

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-20 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

HITCH,

DRAW BAR

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: USING BEST PRACTICES PRETREAT AND CLEAN PER TT-C-490H, M 490 B I AND M 490 B II.

IAW MANUFACTURER'S SPECIFICATIONS (CAGE CODE: 6GXU0) APPLY OEM BLACK PRODUCT ID: S5790083

IDENTIFY ITEM IAW MIL-STD-130, MARK IAW SAE AS478-32 TEXT SHALL BE .12 -.19

INCH HIGH GOTHIC TYPE LETTERING PER ASME Y14.2, COLOR WHITE NO. 27875 PER AMS-STD-595, LOCATE APPROXIMATELY AS SHOWN. MARKING SHALL READ: " 80063-A3417581-0".

3. ITEMS CALLED OUT IN PARTS LIST NOT SHOWN ON DRAWING.

ISO VIEW

FRONT

ISO VIEW

REAR

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-10-24 GJS

SHT 1D4 - ADDED NOTE 4. FOR TDP INTERPRETATION

SHT 1D4 - UPDATED FINISH NOTE FOR CORRECT CALLOUT

SHT 1A4 - CHANGED TO DISTRO A

GJS 2024-03-01 GJS

SHT 1B2 - ADDED PN: S5790083 BULK PAINT ITEM

SHT 1D4 - REMOVED NOTE 3. BREAK ALL EDGE AND

NOTE 4. TDP INTERPRETATION

SHT 1D4 - ADDED NOTE 3. ITEMS NOT IN BOM

SHT 2 - ADDED DIMS

INITIAL PROTOTYPE RELEASE

GJS 2024-05-21 GJS

APPROVED FOR PUBLIC RELEASE

1.031

.641

1.990 1.990

7.00

1.75

1.00

2.50

9.00

1.900

4X R.30

4.33

.625

4.000

R1.75

B NONE 2 OF 2 X2

SIZE SCALE SHEET REV

80063 A3417581

CAGE CODE DRAWING NUMBER

A3417581-001

2X .045 X 45

REPLACES:N/A

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 459.0 LBS 1 OF 6 X3

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417573 ENGINEER: G STIEMLY B A3417582

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417582-1

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-27 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

LIMBER ASSY,

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: NONE.

INSTALL USING MEDIUM STRENGTH THREADLOCKING ADHESIVE, GROUP 3, CLASS 2, GRADE 1 PER ASTM-D5363.

INSTALL PN: CE23102, UBOLT KIT IN LOCATION CONNECTING WHEELS AND AXLE WITH A34174595-0 WITH KIT HARDWARE. DO

NOT USE SPLIT WASHERS FROM KIT, USE PN: MS27183-14 IN PLACE.

ATTACH PN: 3592T32 CHAIN TO PROVIDED EVENER BAR AS REQUIRED FOR PROPER LENGTH. ADD PN: 3711T23 AND 8947T18

AT END OF CHAIN TO ACHIEVE LENGTH REQUIRED TO EVENER BAR.

TORQUE BOLTS TO FOLLOWING:

A. PN: MS90728-62 (A3417591 TO A3417583) TO 32 FT-LB

B. PN: MS90728-127 (A3417592 TO A3417583) TO 95 FT-LBS

C. PN: MS90728-62 (A3417595 TO A3417583) TO 42 FT-LBS

D. PN: CE23102 U-BOLTS (WHEELS TO A3417595) TO 25 FT-LBS TORQUE BOTH SIDES OF U-BOLT. THEN COMPLETE

REST OF ASSEMBLY AND RETORQUE.

6. ITEMS CALLED OUT IN THE PART LIST NOT SHOWN ON DRAWING.

SEE SHEET 2 FOR PARTS LISTISO VIEW

FRONT

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-20 GJS

SHT 1A4 - CHANGED TO DISTRO A

SHT 1D4 - REWORDED NOTE 4. TO INCLUDE ADDITIONAL

CONNECTING CHAIN PIECES.

SHT 2B2 - ADDED PN: A3417599

SHT 2B4 - ADDED QTY 5 MS90728-60, REMOVED QTY 3

MS90728-62

SHT 2B4 - CHG QTY FOR PN: 3711T23 4 WAS 2

SHT 2B4 - ADDED QTY 2 PN: 8947T18

SHT 1A1 - PN A3417582-1 WAS -0

GJS 2024-06-07 GJS

X2 SHT 1D4 - CORRECTED TYPOS GJS 2024-06-12 GJS

SHT 2B4 - REPLACED QTY 1 OF PN: 90146A090 WITH

QTY 1 PN: 98412A508. WAS MISSED IN PREVIOUS

VERSION

GJS 2024-06-17 GJS

APPROVED FOR PUBLIC RELEASE

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417583-3 FRAME, LIMBER 1

2 1 80063 A3417584-1 BOX ASSY , LIMBER 1

3 1 80063 A3417589-1 FOOTREST , LIMBER 1

4 1 80063 A3417591-5 MOUNT , LIMBER POLE 1

5 1 80063 A3417592-0 MOUNT , HITCH 1

6 1 80063 A3417593-3 POLE, LIMBER 1

7 2 80063 A3417595-0 MOUNT , FRAME SUPPORT 3 1

8 1 80063 A3417598-0 PAD , EVENER SLIDE 1

9 1 80063 A3417599-1 PIN, EVENER 1

10 1 80063 A3417600-0 WHEELS , MODIFIED 1

11 14 80205 MS15795-853B WASHER, FLAT , .250 NOM X .688 OD, CRES BLK-OXD NASM15795 1

12 24 80205 MS27183-10 WASHER, FLAT , .250 NOM X .625 OD, STL CAD NASM27183 1

13 29 80205 MS27183-14 WASHER, FLAT , .375 NOM X .812 OD, STL CAD NASM27183 1

14 4 80205 MS27183-18 WASHER, FLAT , .500 NOM X 1.062 OD, STL CAD NASM27183 1

15 8 96906 M45913/1-6CG8Z NUT , HEX, SLFLKG, .375-16, STL GR8 ZI MIL-DTL-45913/1 1

16 2 96906 M45913/1-8CG8Z NUT , HEX, SLFLKG, .500-13, STL GR8 ZI MIL-DTL-45913/1 1

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

17 14 96906 MS51957-81B SCREW, PNH , .250-20 X .750 LG, CRES BLK-OXD MS51957 1

18 20 96906 MS90728-7 SCREW HEXHD , .250-20 X .875 LG, STL GR8 MS90728 1

19 4 96906 MS90728-9 SCREW HEXHD , .250-20 X 1.125 LG, STL GR8 MS90728 1

20 5 96906 MS90728-60 SCREW HEXHD , .375-16 X 1.00 LG, STL GR8 MS90728 1

21 8 96906 MS90728-62 SCREW HEXHD , .375-16 X 1.25 LG, STL GR8 MS90728 5 1

22 2 96906 MS90728-127 SCREW HEXHD , .500-13 X 5.00 LG, STL GR8 MS90728 5 1

23 A/R 2V507 3592T32 CHAIN, GRADE 30 ZINC PLATED 4,6 1

24 4 2V507 3711T23 LINK, 1/4" THICK THREADED CONNECTING 4 1

25 2 2V507 8947T18 LINK, 3/8" THICK THREADED CONNECTING 4,6 1

26 1 2V507 90146A090 PIN, CLEVIS 1/2" DIA, 5" LONG 1

27 1 2V507 90146A105 PIN, CLEVIS, 5/8" DIA, 5" LONG 1

28 1 2V507 98412A508 CLEVIS PIN, LOOP-GRIP WITH LANYARD, 1/2" DIA, 5" LNG 1

29 A/R 45Y69 CE23102 U-BOLT, MOUNTING KIT, 3-3/8" LONG 3,5,6 1

30 1 6X8Q7 45821 MOUNT , CLEVIS PIN BALL 1

B NONE 2 OF 6 X3

SIZE SCALE SHEET REV

80063 A3417582

CAGE CODE DRAWING NUMBER

B NONE 3 OF 6 X3

SIZE SCALE SHEET REV

80063 A3417582

CAGE CODE DRAWING NUMBER

SEE SHEET 4A2

SEE SHEET 5A3

22 14 16

17 11

18 12

14X

B NONE 4 OF 6 X3

SIZE SCALE SHEET REV

80063 A3417582

CAGE CODE DRAWING NUMBER

SECTION A-A

SCALE 1:8

7 2X

20 13

18 12

19 12

SEE SHEET 3C4

16X {

25A

B NONE 5 OF 6 X3

SIZE SCALE SHEET REV

80063 A3417582

CAGE CODE DRAWING NUMBER

SECTION B-B

SCALE 1:8

21 13 15

SEE SHEET 3A2

13 8X

3 2 5D

B NONE 6 OF 6 X3

SIZE SCALE SHEET REV

80063 A3417582

CAGE CODE DRAWING NUMBER

24 2X

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417583-001 TUBE, MAIN FRAME

ALUM. 6061-T6

BAR PER ASTM B221

5 1

2 4 80063 A3417583-002 TUBE, VERT SUPPORT FRAME

ALUM. 6061-T6

BAR PER ASTM B221

5 1

3 2 80063 A3417583-003 TUBE, FOOTREST

ALUM. 6061-T6

SQUARE TUBE PER ASTM B221

5 1

4 2 80063 A3417583-004 SHEET, FRAME MOUNT

ALUM. 5052-H32

SHEET PER ASTM B209 .250 THK

5 1

5 2 80063 A3417583-005 TUBE, HORZ SUPPORT FRAME

ALUM. 6061-T6

BAR PER ASTM B221

5 1

6 1 80063 A3417583-006 TUBE, HORZ SUPPORT FOOTREST

ALUM. 6061-T6

BAR PER ASTM B221

5 1

7 1 80063 A3417583-007 PANEL, FRONT COVER

ALUM. 6061-T6

SHEET PER ASTM B209 .090 THK

8 4 80063 A3417583-008 CAP , SIDE

ALUM. 6061-T6

SHEET PER ASTM B209 .090 THK

9 2 80063 A3417583-009 CAP , FOOTREST SUPPORT

ALUM. 6061-T6

SHEET PER ASTM B209 .090 THK

10 4 11815 CR3213-8-05 RIVET, UNIV HD, .250 DIA X .251-.312 GRIP 1

11 38 78276 AKS4T-420-260 THRD INSR , OPEN END, LP, .250-20, .165-.260 GRIP 1

12 5 78276 ATS2-616 THRD INSR , OPEN END, SWAG LP, .375-16 1

13 2 2V507 3076T35 RING, 800LBS ZINC PLATED TIE DOWN 1

14 A/R 6GXU0 S5790083 POWDER PAINT , OEM BLACK 1 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 63.2 LBS 1 OF 10 X3

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417582 ENGINEER: G STIEMLY B A3417583

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417583-3

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-25 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

FRAME,

LIMBER

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: USING BEST PRACTICES PRETREAT AND CLEAN PER TT-C-490H, M 490 B I AND M 490 B II.

IAW MANUFACTURER'S SPECIFICATIONS APPLY OEM BLACK PRODUCT ID: S5790083

IDENTIFY ITEM IAW MIL-STD-130, MARK IAW SAE AS478-32 TEXT SHALL BE .12 -.19

INCH HIGH GOTHIC TYPE LETTERING PER ASME Y14.2, COLOR WHITE NO. 27875 PER AMS-STD-595, LOCATE APPROXIMATELY AS SHOWN. MARKING SHALL READ: " 80063-A3417583-3".

4. THREADS SHALL BE FREE OF FINISH COAT AND PRIMER.

5. INTERIOR SURFACE(S) OF TUBES MAY BE FREE OF FINISH COAT AND PRIMER.

ISO VIEW

FRONT

11 38X

10 4X

8 4X

9 2X

ISO VIEW

FRONT UNDERSIDE

12 5X

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-10-25 GJS

SHT 1D4 - ADDED GLOBAL NOTE 6.

SHT 1B2 - REPLACED FN 10: ATS2-616 WAS RNS4T-616-285

SHT 1A4 - UPDATED TO DISTRO A

SHT 3B3 - ADDED 2 HOLES

PART NUMBER A3417583-1 WAS -0

GJS 2023-12-11 GJS

SHT 1A2 - ADDED QTY 4 A3417583-008

SHT 2D3 - ADDED .09 ALL AROUND FILLET WELD CALLOUT

SHT 2B2 - ADDED GROOVE WELD CALLOUT

ADDED SHT 10 WITH DIM FOR A3417583-008

PART NUMBER A3417583-2 WAS -1

GJS 2023-12-12 GJS

SHT 1D4 - UPDATE FINISH NOTE FOR CORRECT CALLOUT

SHT 1D4 - REMOVED NOTE 6. TDP INTERPRETATION

SHT 1B2 - ADDED PN: A3417583-009. ADDED PN: S5790083

BULK PAINT ITEM

SHT 1B4 - MOVED ITEM MARKING TO SIDE OF PART

SHT 2B2 - ADDED WELD CALLOUT

SHT 10 - ADDED DIMS FOR PN: A3417583-009

PART NUMBER A3417583-3 WAS -2

GJS 2024-05-14 GJS

APPROVED FOR PUBLIC RELEASE

18.000

37.000

6.006.00

37.000

.50

25.50

B NONE 2 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

WELDMENT DETAIL

SECTION A-ASECTION B-B

4X 1.5-4.188

4X 1-5.188

16X CORNERS

.25

12X CORNERS

.125

.09

4X .09

(.13).13

2X .06

.25

.125 .125

.25

1.505

2X 2.005

64.00

19.75 15.995 12.001.505

2.005 2.005

3.000

.000

2.000

.000

2.00

.000

1.500

2.00

1.50

4.45.875

1.000

1.50

.641 THRU

2X .513 THRU

5X .578

4X .391

.688

4X .391

1.000

(4.00)

(.25)

B NONE 3 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-001

SEE DETAIL A

SEE DETAIL B

DETAIL A

SCALE 3:8

DETAIL B

SCALE 3:8

15.975

1.99 6.000 6.000 1.00

3X .391

(2.00)

(.25)

B NONE 4 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-002

TOP VIEW

ANGLE VIEW

14.76

8.90

R5.75

.75

4.99

3.500

.750

1.96

4.000

3X .391

2X .391

(1.50)

(.13)

B NONE 5 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-003

ANGLE VIEW

4.00

3.25

12.000

3.500

20.00

10.00

4X R.25(.25)

B NONE 6 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-004

40.00

.000

1.00

.000

(2.00)

(2.00) (.25)

B NONE 7 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-005

TOP VIEW

36.990

.000

.75

.000

(1.50)

(1.50) (.13)

B NONE 8 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-006

FRONT VIEW

3.75

.50

1.886X R.13

.375

B NONE 9 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-007

1.75

.25

.88

.25

6X R.13

1.38

R.13

.25

.69

B NONE 10 OF 10 X3

SIZE SCALE SHEET REV

80063 A3417583

CAGE CODE DRAWING NUMBER

A3417583-008

A3417583-009

REPLACES:N/A

PARTS LIST

FIND

NO.

QTY

CAGE

CODE

PART NUMBER OR

IDENTIFYING NUMBER

DESCRIPTION MATERIAL / SPECIFICATION NOTE

1 1 80063 A3417585-2 BOX , LIMBER 1

2 1 80063 A3417587-0 SEAT ASSY , LIMBER 1

3 6 80063 A3417602-0 PLATE, MAGNET 2 1

4 A/R 76381 DP420 ADHESIVE, 3M SCOTCH-WELD EPOXY 2 1

5 6 80205 MS15795-803 WASHER, FLAT , .112 NOM X .250 OD, CRES NASM15795 1

6 4 80205 MS27183-10 WASHER, FLAT , .250 NOM X .625 OD, STL CAD NASM27183 1

7 6 80205 MS35338-135 WASHER , LOCK, SPLIT, .112 NOM, CRES NASM35338 1

8 6 96906 MS51957-14 SCREW, PNH , .112-40 X .313 LG, CRES MS51957 1

9 4 96906 MS90728-8 SCREW HEXHD , .250-20 X 1.00 LG, STL GR8 MS90728 1

10 3 1MX07 9235940 MAGNET , 12 LBS CATCH 1

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 106.4 LBS 1 OF 3 X2

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417582 ENGINEER: G STIEMLY B A3417584

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417584-2

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-25 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

BOX ASSY,

LIMBER

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: NONE.

ATTACH PN: A3417602 TO LIMBER BOX IN APPROXIMATE LOCATIONS

SHOWN USING 3M DP420 EPOXY ADHESIVE (CAGE CODE 76281)

ISO VIEW

FRONT

2 PL .03

3 PL .005

PROTOTYPE REVISIONS

REV DESCRIPTION DFTR DATE APVD

X0 INITIAL CONCEPT RELEASE GJS 2023-11-07 GJS

INITIAL PROTOTYPE RELEASE

SHT 1A4 - UPDATED TO DISTRO A

SHT 1A2 - CHANGED PART NUMBER A3417585-2 WAS -0

SHT 1A1 - PART NUMBER A3417584-1 WAS -0

GJS 2024-06-06 GJS

SHT 1B2 - ADDED QTY 6 PN: A3417602 AND

QTY 3 PN: 9235940

SHT 1B2 - ADDED QTY 6 PN: MS15795-803, QTY 6 PN:

MS35338-135, AND QTY 6 PN: MS51957-14.

SHT 1B2 - ADDED PN: DP420

SHT 1D4 - ADDED FLAG NOTE 2, APPLY DP420

SHT 1A1 - PART NUMBER A3417584-2 WAS -1

GJS 2024-07-15 GJS

APPROVED FOR PUBLIC RELEASE

Z:\PTC_Stds\Notes Z:\PTC_Stds\Notes

B NONE 2 OF 3 X2

SIZE SCALE SHEET REV

80063 A3417584

CAGE CODE DRAWING NUMBER

TOP VIEW

SECTION A-A

9 6

(2.13) (2.13)

(16.88)

B NONE 3 OF 3 X2

SIZE SCALE SHEET REV

80063 A3417584

CAGE CODE DRAWING NUMBER

SECTION B-B

3X 3X

5 7 8

REPLACES:N/A

APPLICATION

DECIMAL

TOLERANCES

THIRD ANGLE

PROJECTION

DWG. STATE: PROTOTYPE RELEASED NONE 76.5 LBS 1 OF 16 X3

USED ON NEXT ASSY CUSTOMER: TOG SCALE WEIGHT SHEET REV

A3417573 A3417584 ENGINEER: G STIEMLY B A3417585

CHECKER: PI&T CHK GP SIZE DRAWING NUMBER

DRAFTER: G STIEMLY 80063 A3417585-2

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

REMOVE BURRS/SHARP EDGES R.03 MAX

DIMENSIONS APPLY BEFORE FINISHING

ALL SHEETS ARE AT SAME REV. LEVEL

INTERPRET DRAWING IAW:

ASME Y14.100-2013

ASME Y14.5-2009 DATE: 2023-09-12 CAGE CODE PART NUMBER

CAD

MAINTAINED

CHANGES SHALL

BE INCORPORATED

BY THE DESIGN

ACTIVITY

U.S. ARMY

C5ISR CENTER

PROTOTYPE INTEGRATION FACILITY

ABERDEEN PROVING GROUND

MARYLAND 21005

BOX,

LIMBER

APPLICATION

USED ON NEXT ASSY

NOTES:

1. FINISH: USING BEST PRACTICES PRETREAT AND CLEAN PER TT-C-490H, M 490 B I and M 490 B II.

EXTERIOR FINISH: IAW MANUFACTURER'S SPECIFICATIONS APPLY EVERCOAT RAGE FIB112 BODY FILLER AND 3M 08115 PANEL ADHESIVE WHERE APPLICABLE.

IAW MANUFACTURER'S SPECIFICATIONS APPLY PPG EPOXY PRIMER DP50LF

IAW MANUFACTURER'S SPECIFICATIONS APPLY PPG PRIMA K36 ACRYLIC URETHANE PRIMER, PPG DELTRON 2000 DBC9700 BASECOAT

BLACK, AND PPG CONCEPT 2021 URETHANE CLEAR COAT DCU2021.

IAW MANUFACTURER'S SPECIFICATIONS POLISH WITH 3M "PERFECT IT" MACHINE POLISH 39061 AND ULTRA-FINE MACHINE POLISH 06069.

INTERIOR FINISH: IAW MANUFACTURER'S SPECIFICATIONS APPLY OEM BLACK PRODUCT ID: S5790083

COMPLETE FINISHING IN THIS ORDER. APPLY POWDER COAT TO INTERIOR SURFACES FIRST. APPLY PANEL ADHESIVE AND SEAL. PRIMER EXTERIOR

SURFACES. ASSEMBLE BOX AND FINISH EXTERIOR PAINT

IDENTIFY ITEM IAW MIL-STD-130, MARK IAW SAE AS478-32 TEXT SHALL BE .12 -.19

INCH HIGH GOTHIC TYPE LETTERING PER ASME Y14.2, COLOR WHITE NO. 27875 PER AMS-STD-595.

LOCATE APPROXIMATELY AS SHOWN. MARKING SHALL READ: " 80063-A3417585-2".

APPLY 3M 08115 PANEL ADHESIVE BETWEEN PANELS (A3417585-003 AND -010) AND AROUND EDGES TO SEAL AND BOND TOGETHER.

4. FRAME STRUCTURE (A3417585-007, -011, -012) SHALL BE WELDED FIRST. CORNER PIECE -005 WILL NEED TO BE ATTACHED TO -001 BEFORE OTHER ASSEMBLY. -005 WILL NEED TO BE ATTACHED TO -008 BEFORE OTHER ASSEMBLY. ORDER OF ASSEMBLY -> ASSEMBLE FRAME TO -001 (WITH -005), ASSEMBLE SIDE PANELS (-003 AND -010), ASSEMBLE -008 (WITH -005) TO FRAME AND SIDES

5. PARTS A3417585-013 AND -014 WITH A3417586-0 SHALL BE INSTALLED LOOSELY INITIALLY TO REST OF BOX WITH RESPECTIVE HARWARE TO ENSURE PROPER OPENING AND CLOSING BEFORE SECURING. PART A3417585-016 SHALL BE ADJUSTED TO PROPER POSITION THAT WILL ALLOW DOOR TO CLOSE FLUSH VERTICALLY AND NOT HINGE INTO BOX AREA BEFORE SECURING WITH RESPECTIVE HARDWARE.

INSTALL USING MEDIUM STRENGTH THREADLOCKING ADHESIVE, GROUP 3, CLASS 2, GRADE 1 PER ASTM-D5363.

LOCATE ITEM AS SHOWN AND USE AS A TEMPLATE TO LOCATE FASTENER HOLES. LOCATE LATCH PN: 6139A52 SHOWN AND MATCH DRILL TO SPACER AND DOOR

PN: A3417585-015 AND A3417585-013, -014 TO KEEP LATCH TIGHT WHEN DOOR IS CLOSED

INSTALL RIVETS IAW NASM47196

INSTALL RIVETS IAW NASM47195

10. ITEMS CALLED OUT IN…

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