Purchase Description.pdf

PURCHASE DESCRIPTION FOR THE ACQUISITION OF

ONE (1) COMPUTER NUMERICALLY CONTROLLED (CNC)

SIX (6) AXIS TRAVELING COLUMN MACHINING CENTER

SCOPE.

Scope. The content of this specification describes the minimum requirements for one

(1) CNC Traveling Column Six (6) Axis Machining Center. This purchase description also includes the minimum requirements for technical data, CAM software, post processor, machine simulation model, computer system, tooling, accessories, additional and ancillary equipment, existing equipment removal, new foundation, delivery, unloading and rigging, demolition, installation, testing, and training. This requirement is for the machine to be delivered and installed in Building 137 at the Fleet Readiness Center East (FRC East) Marine Corps Air Station (MCAS) Cherry Point, North Carolina. The machining centers primary use is to process aircraft engine components across all air systems at FRC East.

Materials processed include various types and temperaments of aluminum, steel, titanium, bronze, copper, titanium alloys and stainless-steel alloys.

APPLICABLE DOCUMENTS.

General. The documents listed in this section are cited in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether or not they are listed. Unless otherwise specified, the documents listed in the solicitation or contract shall be the current edition at time of solicitation.

Government Documents

Specifications, Standards, and Handbooks. The following specifications, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the documents listed in the solicitation or contract shall be the current edition at time of solicitation.

STANDARDS – FEDERAL

FED-STD-H28B: Screw Thread Standards for Federal Service

U.S Department of Labor, Occupational Safety and Health Administration

(OSHA)

29 CFR 1910 Vol. 5: General Industry, OSHA Safety and Health Standards

(Application for copies should be addressed to the OSHA Publications Superintendent of Documents P.O. Box 37535 Washington, D.C. 20013-7535)

DEPARTMENT OF DEFENSE

U.S. NAVY

OPNAV M-5100.23 w/change 1: Navy Safety and Occupational Health Program Manual

(Application for copies of the OPNAVINST should be addressed to Office of the Chief of Naval Operations, The Pentagon, Washington, DC 20350-2000 or to Commander, Naval Safety Center 375 A Street Norfolk, VA 23511 or on the internet at 5100.23 CH-1.pdf (navy.mil))

MILITARY STANDARDS

MIL-STD-130N w/Change 1: Identification Marking of U.S. Military Property Item Unique Identification Marking (IUID)

(Application for copies should be addressed to Air Force Product Data Systems Modernization Standards (TMSS) Office, 554 ELSG/SBP, 4375 Chidlaw Road, Bldg. 262, Room S008, Wright-Patterson AFB, OH 45433-5006, Phone (937) 257- 0870 or 0853 or https://quicksearch.dla.mil/qsSearch.aspx)

Other Government Documents, Drawings, and Publications. The following other

Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the solicitation or contract.

LOCAL FACILITY DOCUMENTS

Attachment A: FRCE Information Brochure Attachment B: FRCE Contract Performance Requirements Attachment C: FRCE Contract Installation Requirements Attachment D: FRCE Drawing: PE-22316 Machine Layout and Utilities Locations

(Applications for these documents should be addressed to the contracting officer)

Non-Government Publications, Specifications, Standards, and Handbooks. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the solicitation or contract.

American Gear Manufacturers Association (AGMA)

AGMA ISO 1328-1-B14: Cylindrical Gears - ISO System of Flank Tolerance Classification - Part 1: Definitions and Allowable Values of Deviations Relevant to Flanks of Gear Teeth

(Address application for copies to: 500 Montgomery Street, Suite 350, Alexandria, VA 22314-1581 USA)

American National Standards Institute, Inc. (ANSI)

B11/STD B11.23: Safety Requirements for Machining Centers and Automatic, Numerically Controlled Milling, Drilling, and Boring Machines

(Address application for copies to the American National Standards Institute, 11 West 42nd Street, New York, NY 10036)

ANSI B5.1M: T-Slots, their Bolts, Nuts, and Tongues, Revision of ANSI B5.1-1975 (R 2009)

American Society of Mechanical Engineers (ASME)

ASME Y14.100: Engineering Drawing Practices

ASME Y14.5: GD&T Dimensioning and Tolerancing

(Applications for copies should be addressed to ASME International Three Park Avenue New York, NY 10016-5990 or www.asme.org)

International Organization for Standardization (ISO)

ISO 4413: Hydraulic fluid power-General rules and safety requirements for systems and their components

ISO 4414: Pneumatic power-General rules and safety requirements for systems and their components

ISO 10791-4: Test Conditions for Machining Centres - Part 4: Accuracy and Repeatability of Positioning of Linear and Rotary Axes - First Edition

ISO 10791-7: Test Conditions for Machining Centres Part 7: Accuracy of Finished Test Pieces

(Application for copies should be addressed to the International Organization for Standardization (ISO) 1 rue de Varembé, Casepostale56, CH211Geneva 20, Switzerland)

National Electrical Manufacturers Association (NEMA)

NEMA 250: Enclosures for Electrical Equipment (1000 V Maximum)

NEMA ICS 6: Industrial Control and Systems: Enclosures

NEMA ICS 16: Industrial Control and Systems: Motion/Position Control Motors, Controls, and Feedback Devices

NEMA MG 1: Motors and Generators

NEMA Z535.4: Product Safety Signs and Labels

(Application for copies should be addressed to the National Electrical Manufacturers Association, 1300 N 17th Street, Rosslyn, VA 22209)

National Fire Protection Association (NFPA)

NFPA 70: National Electrical Code

NFPA 79: Electrical Standard for Industrial Machinery

(Applications for copies should be addressed to the National Fire Protection Association, ATTN: Support Services, 11 Tracy Drive, Avon, MA 02322)

Society of Automotive Engineers (SAE)

SAE EIA-274-D: Interchangeable variable block data contouring, format for positioning and contouring/positioning numerically controlled machines

(Application for copies should be addressed to: Society of Automotive Engineers 400 Commonwealth Drive, Warrendale PA 15096)

Order of Precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulation unless a specific exemption has been obtained.

Acronym Definitions Not Explicitly Listed in Text. The following acronyms not explicitly listed in each section text are defined as follows:

a. JIS- Japanese Industrial Standards

b. DIN- German Institute for Standardization

c. EN- European Standard

REQUIREMENTS.

Design. The item offered shall be new and a current commercially available model. A current model is defined as the manufacturer’s currently produced model which, on the date this solicitation is issued, has been designed, engineered, sold or is being offered for sale through advertisements or manufacturer’s published catalogue or brochures. Products such as a prototype unit, pre-production model, or experimental unit do not qualify as meeting the requirements specified herein. The machine shall include all components, parts, and features necessary to meet the performance requirements specified herein. All parts subject to wear, breakage or distortion shall be accessible for adjustment, replacement, and repair.

Measuring and Indicating Device Graduations. All measuring and indicating devices on the machines shall be graduated in the US Customary Units.

Controls. All electrical, mechanical, hydraulic, and pneumatic operating controls shall be located convenient to the operator's work station(s).

Safety and Health Requirements. All machine parts, components, mechanisms, and assemblies furnished on the machine, whether or not specifically required herein, shall comply with all of the requirements of OSHA 29 CFR 1910 and OPNAV 5100.23G CH- 1or equivalent ISO/EN/DIN/JIS standards.

Safety Guarding. Covers, guards, or other safety devices shall be provided per ANSI B11.23 and NFPA 79. The safety devices shall not interfere with the operation of the machine. The safety devices shall prevent unintentional contact with the guarded part, and shall be easily removed to facilitate inspection, maintenance, and repair of the parts.

Audible Noise Level. Audible noise emitted by the equipment shall not exceed 84 decibels (dB), measured on the “A” weighted scale of a standard Type II sound level meter, at the operator's work position or any point at a distance of three (3) feet from the equipment. Noise generated by the work piece shall be excluded in determining compliance of the equipment with the 84 dB requirements.

Mercury Restriction. The machine shall not contain mercury or mercury compounds nor be exposed to free mercury during manufacture with the exception of fluorescent lighting where required.

Asbestos Restriction. Asbestos and materials containing asbestos shall not be used on or in the machines.

Lead. Lead and materials containing lead shall not be used on or in the machines with the exception to radiation cladding and lead solder in circuits.

Use of Polychlorinated Biphenyl (PCB). The use of polychlorinated biphenyl (PCB) on or in the equipment is prohibited. The machine shall be considered PCB free providing certification to be verified containing less than 5 parts per million (<5ppm) in accordance with 40 CFR part 761.

Environmental Protection. Under the operating, service, transportation, and storage conditions described herein, the machine shall not emit materials hazardous to the ecological system as prohibited by Federal, state, or local statutes in effect at the point of installation.

Lubrication. Means shall be provided to ensure adequate lubrication (oil, grease, coolant, etc.) for all moving parts. Recirculating lubrication systems shall include a filter that is cleanable or replaceable. Each lubricant reservoir shall have at least a 24-hour capacity. Means shall be provided to indicate a low lubrication condition. When a low lubrication condition occurs, the machines shall complete the current operation and come to a complete stop. The machines shall indicate that lubrication is required. All oil holes, grease fittings, and filler caps shall be easily accessible.

Replacement Parts. All parts subject to replacement shall be manufactured to definite dimensions and tolerances. Replacement parts shall be interchangeable without requiring modification. Replacement parts are those that are subject to wear or failure such as gears, bearings, shafts, feed screws, drive belts, pumps, and seals. Electrical replacement parts shall include but not be limited to, motors, relays, fuses, switches, magnetics, pushbuttons, light bulbs, braking mechanisms, and solid-state devices. Tooling and accessories normally supplied as standard items shall also be considered replacement parts.

Construction. The machine shall be constructed of parts that are new, without defects, and free of repairs. The structure shall withstand all forces encountered during operation of the machine to its maximum rating and capacity without distortion.

Castings and Forgings. All castings and forgings shall be free of defects, scale, and mismatching. No processes such as welding, peening, plugging, filling with solder or paste shall be used for reclaiming any defective part.

Fastening Devices. All screws, pins, bolts, and other fasteners shall be installed to prevent unintentional loosening. Fastening devices subject to removal or adjustment shall not be permanently installed.

Threads. All threaded parts used on the machines and related attachments and accessories shall conform to FED-STD-H28B and the applicable “Detailed Standard” section referenced therein or equivalent ISO/EN/DIN/JIS standards. At the time of proposal, the vendor shall indicate which document they will utilize for compliance to the requirements.

Gears. All gears of axis drive trains shall conform to or exceed all provisions of AGMA ISO 1328-1-B14. All gears shall be of proper width and size to transmit full-rated torque and horsepower throughout the speed ranges without failure for the expected service life of the machine. Gears in drive trains shall be hardened and ground steel.

Surfaces. All surfaces shall be clean and free of harmful or extraneous materials. All edges shall be either rounded or beveled unless sharpness is required to perform a necessary function. The condition and finish of all surfaces shall be in accordance with the manufacturer's commercial practice.

Welding, Brazing, or Soldering. Welding, brazing, or soldering shall be employed only where specified in the original design. None of these operations shall be employed as a repair measure for any defective part.

Painting. The machine shall be painted in accordance with the manufacturer’s commercial practice. All paint shall be of the lead free type.

Workmanship. Workmanship of the machine shall meet all requirements specified herein and shall be of a quality equal to that prevailing among manufacturers producing equipment of the type covered by this purchase description.

Components. The machine shall consist of not less than the following components:

Base. The base shall be a stress relieved, heavy duty, ribbed casting having characteristics that minimize both thermal and vibration effects, while providing the strength and size to assure maximum rigidity and support for any load within the rated capacity of the machine. Means shall be provided for accurate, ease of leveling.

Table. The fixed worktable shall be a casting of iron, or iron alloy, internally ribbed and proportioned to support and withstand the maximum capacity work-piece weights and tool thrust loads. The worktable shall be precision fitted. The top of the worktable shall be machine finished for a work-mounting surface. The worktable shall have a coolant trough or similar means for draining spent coolant into its reservoir. The table shall be of the size noted in 3.4 Table I. The number and size of T- slots shall be the manufacturer’s standard and in conformance with ANSI B5.1M

Column. The Column shall be arranged to provide travel in the longitudinal and vertical axis, stress relieved, heavy duty, ribbed casting of iron, or iron alloy having characteristics that minimize both thermal and vibration effects, while providing the strength and size to assure maximum rigidity and support for any load within the rated capacity of the machine. Means shall be provided for accurate, ease of leveling.

Ram. The Ram shall be arranged to provide travel in the cross travel axis, having characteristics that minimize both thermal and vibration effects, while providing the strength and size to assure maximum rigidity and support for any load within the rated capacity of the machine. A means of damping harmonics, providing chatter detection and removal, and vibration absorption in the ram are to be provided.

Machine Ways. Machine ways shall be hardened. The ways shall be of a type suitable for high grade precision numerically controlled machines covered by this purchase description. Movement of the slides on the way surfaces shall be through adjustable preloaded, re-circulating roller bearing cartridges or nonmetallic way liners having a low coefficient of friction, with excellent slip-stick and damping properties. Protection of the machine ways shall be either telescoping or curtain type way covers equipped with way wipers. The machine shall contain damping pads in the ways to absorb and eliminate vibration and provide rigid stability.

Axes. All axes of the machine shall be actuated through a closed loop, high-gain electrical servo mechanism driving re-circulating ball screws and nuts. Infinitely variable feed drives shall be provided for all axes. Axes shall be machined to accept way bearings of a precise fit to their respective ways. The way bearings shall be an antifriction type and shall be provided with adjustable gibs, guides, or bearings to maintain and adjust alignment of the table to the ways and prevent causing excessive loading of the feed drive motor.

Antifriction, re-circulating ball type linear ways are acceptable. All motion/position control motors, controls, and feedback devices shall conform to NEMA ICS 16.

Safety Stops. All machine motions shall provide over-travel protection to prevent damage to the machine’s power feed mechanisms in the event the machine is inadvertently fed or rapidly traversed into an over-travel limit switch. The machine shall have, on all axes, programmable travel limits and control-activated axes inhibit functions to prevent damage to the machine tool.

Machine Enclosure. The enclosure shall be fully enclosed. (An open roof is acceptable) The access door(s) on the enclosures shall interlock in order to prevent the machining centers cycle from starting when the door is open and to prevent the door from being opened during an operation. All components shall be designed to withstand the atmosphere within the enclosure without premature failure due to coolant contaminants.

The machine enclosure door(s) when open shall provide sufficient overhead clearance as to not prevent overhead crane use when loading and unloading the vacuum tables, pedestal fixtures, or work-pieces to the table. The enclosure doors must not impede the simultaneous use of required vacuum tables in 3.3.10. The interior of enclosure shall include work lighting. The enclosure shall be configured as one work zone, a center dividing wall for two separate work zones is not acceptable.

Spindle. A heavy duty spindle containing the characteristics in 3.4 Table I shall be provided. The spindle shall be supported and held in axial and radial alignment. The Spindle shall include an air-blowing feature for cleaning purposes while auto tool changing. The spindle shall compensate for thermal expansion. The Spindle bearings shall be lubricated by the air oil-mist lubrication method.

Spindle Adaptive Control Solution. An automatically activated adaptive control solution for adjusting power consumption due to variable loads applied to the spindle in order to optimize cycle time, increase tool life, and reduce energy consumption shall be provided.

Spindle Spare. A spare spindle of the same type offered with a storage box or container for the spare is to be provided. All special tooling or items required for removal and re-installation of a new spindle, including literature and hands on instructions for storage, removal, re-installation, and testing of the spare spindle are to be provided. As called out in 3.10.4 and 3.10.5 training shall include spindle storage, replacement, and testing procedures.

Vacuum Table. Two (2) independently operated manual vacuum tables shall be provided. Each vacuum table shall contain at least One (1) independently operated zone.

The vacuum table must be controlled and monitored by the CNC control and contain characteristics in 3.4 Table I. The vacuum table must be fitted with quick disconnects and have the ability to be removed from the machine and stored when not in use. Hardware for fastening vacuum tables to the machines fixed table shall be included. When attached to the fixed table, the vacuum tables shall not impede the opening and closing of the enclosure door(s) while in use.

Rotary Table. A rotary table for precise positioning and contour machining containing the characteristics in 3.4 Table I. The rotary table shall be arranged to provide continuous work-piece rotation. The top face surface is to be level with the top face surface of the main fixed table and is to be positioned to either side excluding the center location of main table. The rotary table is to be fully integrated, interfaced, controlled, and monitored by the machines controller in section 3.3.24 and the post processor defined in section 3.3.24.1. T-slots, the number, and size of T- slots shall be the manufacturer’s standard and in conformance with ANSI B5.1M or current equivalent ISO/EN/DIN/JIS/IEC standards

Two (2) Axes Head. A two (2) axes head containing the characteristics in 3.4 Table I providing both axes tilting and continuous rotation shall be provided.

Head Calibration Solution. A self-calibrating solution for automatically checking the position of the milling head and interpolating positions for corresponding compensation. The solution shall be constantly active and not require M-Code activation.

Thermal Head Compensation Software. A permanent means of reducing and compensating thermal variations in the head and ram shall be provided.

Auto Head Changing System Preparation. Machine head preparation shall be performed for future conversion or installation of an automatic head changing system

Automatic Tool Changer. The automatic tool changer shall utilize a tool magazine to store tools. The tool changer shall be provided with an air blast or brush system to clean the contact surface of the tool holder and tool changer interface. The tool changer shall allow manually loading /unloading of tools from/to the tool changer magazine while machine is in operation.

Tool Measurement Probing System. The tool measurement probing system shall measure the tool lengths and store them in the controller’s appropriate tool offset tables.

Instruments used in the spindle, including tool holders matching the machines spindle taper are to be provided.

Work Piece Stabilization Solution. A means of work piece stabilization for reducing, eliminating chatter, and vibrations introduced during machining functions. The stabilization solution shall be adaptable to different work piece configurations. The solution shall be self-calibrating and intuitive with a provided Human Machine Interface (HMI) Training for proper use shall be included in operator training section 3.10

Chip Conveyor. The chip removal system shall include a screw or belt type conveyor. The system shall separate the chips from the coolant, move the chips into the hopper, and allow the coolant to return to the coolant reservoir.

Handheld Pendant / Jog Handle. A remote pendant/jog handle to include cabling and the connection of pendant to the controller and offer operator capability of manually positioning control of all axes at selectable feed rates and increments. The

Remote Pendant shall include spindle on/off, emergency stop, machine stop, and axis jog for all positions.

Operator’s Console. The operator’s console shall consist of at least, but not limited to, the following: Emergency Stop, Machine Start/Stop, Color Display with a Full Alphanumeric Keyboard, Handheld Pendant, and Machine controller interface.

Coolant System. A flood type coolant system to include a sump or reservoir, a power driven pump, and all necessary piping. The system shall have means for draining and cleaning with means provided to permit the operator to direct and control the amount of coolant over the entire work area. The coolant system shall have a minimum tank capacity shown in Table I. The coolant system shall supplied with a filtration system to keep the coolant system free of particulates and unclogged to operate at a maximum flow.

A fully functioning chip wash gun shall be attached to the machines exterior. The wash gun shall utilize the coolant from supply tank of machine. An oil skimmer option shall be included to remove any oil accumulations of oil in the top of the coolant tank.

Through Spindle Coolant System. In addition to the flood-type coolant system, a through spindle coolant shall also be provided. The through spindle coolant system shall include a sump or reservoir, a power driven pump, and all necessary piping. The system shall have means for draining and cleaning. A common reservoir between the flood coolant and through spindle coolant is acceptable.

Hydraulic System. The hydraulic system and all components shall conform to ISO 4413. The system shall be complete, including all pumps, valves, piping, cylinders, and pressure controls.

Pneumatic System. The pneumatic system and all components shall conform to ISO 4414. The system shall be complete, including all pumps, valves, piping, cylinders, and pressure controls.

Electrical System. The machine shall conform to NFPA 79 or current equivalent ISO/EN/DIN/JIS/IEC standards. At the time of proposal, the vendor shall indicate which document they will utilize for compliance to the requirements. The existing source power available at the facility location is identified in Attachment D, Drawing PE-22316. The machine’s electrical system shall be tolerant of fluctuation of ± 10 percent. The electrical system shall be complete, including any electrical transformer(s) that may be required to modify the existing source voltage to the proper operating voltage of the equipment. A properly rated, and fused, single disconnect device shall be utilized on the machine with means of lockout in the off position only.

Electrical Enclosures. Construction of the electrical enclosures shall be in accordance with NEMA 250 type 12 or current equivalent ISO/EN/DIN/JIS/IEC standards and shall provide for ventilation of components and shall be designed for an indoor non-hazardous location. All electrical components shall conform to NFPA 79 or equivalent ISO/EN/DIN/JIS standards. The machine shall be provided with interlocks on its electronic cabinet that shall instantly remove power from the equipment when the door is opened in accordance with NFPA 79 or current equivalent ISO/EN/DIN/JIS/IEC standards. At the time of proposal, the vendor shall indicate which document they will utilize for compliance to the requirements.

Arc Flash Protection. The machines enclosures shall be marked for arc flash in accordance with NFPA 79 Paragraph 16.2.3 “Safety Signs for Electrical Enclosures” for arc flash safety.

Solid-State Components. Electrical devices used to power electrical servo and spindle motors of control voltage delivered to solid-state electrical components shall be solid-state devices. Such devices shall handle the electrical load imposed by operation of the machine to its maximum capability. The use of selenium in solid-state components shall be restricted to those devices that protect other solid-state components from voltage surge.

Controller Features. The machines controller shall consist of a CNC Control incorporating all standard features. The CNC unit shall provide programmable automatic control of machine functions, operating modes, axis movement and other part program directed functions for the machine. Movement in all axes shall be both synchronous and independent positioning. Control features shall include Manual Data Input (MDI), simultaneous control of all axes, linear interpolation, circular interpolation, programmable interface, part program edit, buffer edit capability, part program storage, fixed cycles, and control diagnostics. The CNC shall direct machine functions from command data stored in memory. The data stored in memory shall be input by a category 6 (CAT 6) cable. The control shall have a look ahead feature. The control shall initiate a halt and error signal should a fault condition occur in the control. The control shall automatically shut down when internal operating temperatures exceed safe operating limits. The controller shall include a means of collision detection and avoidance. The controller shall comply with SAE EIA-274-D. MAC addresses for the equipment controller shall be provided at least 45 days prior to machine delivery. A program for cleaning the guides and the ball screws over the entire traversing length shall be included. A program for approaching the tool change position shall be included. A warm up program to bring machine fluids to operating temperature shall be included.

CAD/CAM Post Processor and Simulation Model. A post processor for use with offered machine control, developed on the Gibbs 3D Systems most recent version shall be provided. Third party software shall not be used to develop the post processor nor required to operate the post processor. The post processor shall include all necessary Virtual Machine Manager (VMM) files, Machine Simulation Models, and Machine Definition Documents (MDD) and intermediate tooling CAM models for radial and axial tool holding attachments to the spindle of (MSM) to provide the capability to generate tool paths and output ASCII format NC files for all available functionality of the machine. To include, but not limited to, 5+1, five (5) axis rotary, simultaneous two (2), three (3), four (4), and fully interpolated five (5) axis programs, drilling, tapping, and pocket milling, and complex surface milling. The files shall include documentation and be delivered on compact disc. Testing and Debugging of the post processor shall be the sole responsibility of the contractor. All damage from testing/prove out of the post processer shall be the sole responsibility of the contractor and all repairs are the responsibility of the contractor and corrected at their expense. The contractor shall provide an On-site GibbsCam post processor developer applications representative to attend both origin (see paragraph 4.4) and destination (see paragraph 4.5) acceptance testing for performing any on-site debugging and modifications to the post processor, machine sim model, Virtual Machine Model (VMM), and Machine Definition Document (MDD). The use of multiple (MDDs) are un-acceptable. One single Post Processor and One single Machine Definition Document for code conversion allowing the programming software to lock the single rotary axis not in use within the same (MDD). The GibbsCam post processor representative shall be responsible for working with the contractor and a representative of the manufacturer. The contractor shall provide a machine operator during the entire post processor testing period prior to and during origin and destination acceptance to ensure the post processor is error free and shall coordinate and perform any changes needed to the Gibbs provided files. The Government will under no circumstances change, modify, or test the post processor for functionality. At destination the contractor shall provide a minimum of four (4) days (40 hours) for post processor testing and debugging (see paragraph 4.7.4). The working post processer shall become part of the final acceptance testing and witnessed by the Government. The final acceptance shall not be completed until a fully functioning post processor is demonstrated.

Gibbs CAD/CAM License. A full seat of GibbsCAM Software (most recent release) shall be loaded onto the laptop specified in paragraph 3.3.24.3. The GibbsCAM software shall include all necessary Mill Floating License and relevant Multitask Machining and Polar Cylindrical modules and simulation software.

Laptop for Offline Programming. A laptop computer shall be provided having the following characteristics:

a. Mobile Precision 7770 CTOG BASE

b. Windows 10 Pro English

c. Processor: Intel Core i9-12950HX (30 MB cache, 24 threads, 16 cores, 2.30 GHz to 5.0 GHz, vPro)

d. Memory: 32GB, 1x32GB NECC 4800MHz DDR5 CAMM Module

e. Video Graphics Card: NVIDIA RTX A3000 12GB GDDR6

f. Hard Drive: M.2 2280 512GB, Gen 4 PCIe x4 NVMe, Solid State Drive

g. Optical Readers shall be external

h. Intel Wi-Fi 6E AX210 Wireless Card with Bluetooth 5.2

i. Wireless Driver: Intel WiFi 6E AX210, (6GHz), 2x2 with BT5.2

j. 110 Volt Power Cord

k. 1 Year onsite service with 1 Year NBD Limited Onsite Service After Remote Diagnosis

l. Palm Rest, with Smart card only

m. 17.3" Anti Glare Laptop Screen with Camera and Mic

n. CAT 6 cable connection to equipment, computer, and facility local area network, all 4 connections simultaneously active.

o. Ensure the laptop has a TPM module installed.

p. Shall be TAA compliant.

q. MAC address for laptops shall be provided to customer at least 60 days prior to delivery.

Accessories for Laptop. The following laptop accessories shall be provided with the laptop:

a. Two (2) Dell Ultra Sharp 24” Infinity Edge Monitors - U2422H

b. Dell MDS19 Dual Monitor Stand

c. 240W AC Adapter

d. Dell Smartcard Keyboard KB813/ with corded mouse.

e. Dell Performance Dock - WD19DC 240W PD

Universal Serial Bus (USB) Connection Port. A minimum of one (1) Standard

USB connection port for the transfer of process information to the system control shall be provided. All protocol documentation shall be supplied.

Ethernet Connection Port. An RJ-45 connection port for Ethernet shall be readily available on the exterior of the machine. The CNC controls shall have the capability to upload and download part program results using standard Ethernet protocol.

CNC and Control Restoration Data. The contractor shall be responsible for the generation of all program logic and documentation necessary for machine operation. The Programmable Memory Controller (PMC) program, CNC parameters and all data required for configuring a new control and any other configured or programmed electronic device shall be provided in electronic format on read-only optical disc and delivered with the equipment in compliance with SAE-EIA-274D. For safety and security reasons, the vendor shall not provide encrypted files containing proprietary cycles PMC, PLC programs/data.

Motors. Motors shall be rated for continuous duty. Alternating-current (AC) motors shall be designed to operate on 60-Hz and each motor enclosure shall meet the requirements for a drip-proof enclosure. All motors shall meet the requirements of NEMA MG-1 or current equivalent ISO/EN/DIN/JIS/IEC standards. At the time of proposal, the vendor shall indicate which document they will utilize for compliance to the requirements.

Each motor shall have an identification plate in accordance with paragraph 3.7 to identify manufacturer, model number, serial number, voltage, amperage, horsepower, phase, frequency, and frame number. Motor horsepower shall be the manufacturer’s standard or standard optional horsepower as indicated on the manufacturer's design and construction drawing(s).

Work light. A work light, whether built-in or added on, shall be provided. The light shall comply with NFPA 79 requirements, have a protective shield, and provide maximum light to the work area.

Facility Connections. Electrical connections made to the facility electrical system shall conform to NFPA 70 and be in accordance with Attachment C, Paragraph 3.1.8 (See Attachment D for source location).

Hour Meter. The machine shall be equipped with a non-resetting type, analog hour meter to display accumulated operating time of the drive motor(s), mounted on the main electrical panel visible from the outside, sealed to prevent the entrance of dust and moisture, and shall be mounted to withstand shock and vibration generated by the machine.

A CNC control that tracks and displays total machine on time (a non-resetting type), controller on, program runtime, and run time of the servo motor(s) run time shall be considered to meet this requirement. The meter shall be sealed to prevent the entrance of dust and moisture and shall be mounted to withstand shock and vibration generated by the machine.

Size and Capacity. The size and capacity of the machine shall be not less than specified in Table I.

Table I

Characteristic Size/Capacity Maximum Allowable Footprint (Length by Width)

37 Ft (L) X 29 Ft (W)

Maximum Allowable Height 14Ft Automatic Tool Changer (ATC) 40 tools Longitudinal Travel (Column) 157.00 Inches Cross Travel (Ram) 62.99 Inches Vertical Travel (Column) 62.99 Inches Overall Table Size 175 Inch Length X 59 Inch Width Rotary Table 360 Degrees Continuous (.001º increments) Rotary Table Size 57 Inch Diameter Rotary Table Speed 2.5 RPM Rotary Table Torque 12000 Nm Rotary Table Clamping Torque 6500 Nm Removable Vacuum Tables (2 Required) 60 Inch Length X 60 Inch Width Head Tilt

+/- 135 Degrees @ Min 28 RPM

(.001º increments) Head Rotation 360 Degrees Continuous @ Min 28 RPM

(.001º increments) Table Surface to Spindle Nose distance when Tilt - Axis is Vertical (-90 degrees)

62.99 Inches

Table Surface to Spindle Nose distance when Tilt - Axis is Horiz (Zero degrees)

76 Inches

Table Capacity 4,000 lbs.

Table Surface Flatness .0003 Inches Spindle Taper HSK- A100 Spindle Speed 0 to 15,000 RPM (S1 Continuous) Spindle Power Rating 29 kW (S1 Duty) Spindle Power Max 37 kW (S6-40%) Spindle Torque Rating 92 Nm (S1 Duty)

Alignment and Accuracy Tolerances. The alignment and accuracy tolerances of each machine shall be as specified in Table II.

Table II

Characteristic Tolerance

Position Accuracy ±0.0003-inch / 36-inches travel Repeatability ±0.00015-inch / 36-inches travel

Alignment Squareness (Longitudinal and Cross, Longitudinal and Vertical, Cross and Vertical) ±0.0003-inch / 36-inches travel

Position Accuracy (Head Rotation, Head Tilt, Rotary Table)

3 arc seconds

Repeatability (Head Rotation, Head Tilt, Rotary Table)

3 arc seconds

Resolution (Longitudinal,Cross, and Vertical)

.0001 - inch

Center hole Concentricity of Rotary Table

.0004 - inch

Standard Tooling and Equipment. All standard tooling and equipment required for proper operation of machine (such as special tools needed for maintenance) shall be furnished. A list of these items shall be furnished at time of proposal.

Tooling and Required Accessories. The following tooling and required accessories shall be provided. The tool holders and adapters shall match the spindle taper of machine being offered.

Required Tooling.

TABLE III

Item Qty Brand Part Number Description 01 1 TECHNIKS 32978 HSK 100A x SLN 1/4" - 3" 02 1 TECHNIKS 32978-6 HSK 100A x SLN 1/4" - 6"

Spindle Max Torque 117 Nm (S6-40%) Cutting Feed Rate (Longitudinal, Cross, and Vertical Axes)

590 IPM

Rapid Traverse Rate (Longitudinal, Cross, and Vertical Axes)

1,180 IPM

Axis Motor Thrust Longitudinal 10,000 N Axis Motor Thrust Cross 10,000 N Axis Motor Thrust Vertical 12,000 N Coolant Capacity 190 Gallons Coolant Pressure 290 PSI

03 1 TECHNIKS 32982 HSK 100A x SLN 3/8" - 3" 04 1 TECHNIKS 32982-6 HSK 100A x SLN 3/8" - 6" 05 1 TECHNIKS 32984 HSK 100A x SLN 1/2" - 3.25" 06 1 TECHNIKS 32984-6 HSK 100A x SLN 1/2" - 6" 07 1 TECHNIKS 32986 HSK 100A x SLN 5/8" - 3.75" 08 1 TECHNIKS 32986-6 HSK 100A x SLN 5/8" - 6" 09 1 TECHNIKS 32988 HSK 100A x SLN 3/4" - 3.75" 10 1 TECHNIKS 32988-6 HSK 100A x SLN 3/4" - 6" 11 1 TECHNIKS 32992 HSK 100A x SLN 1" - 4.25" 12 1 TECHNIKS 32992-6 HSK 100A x SLN 1" - 6" 13 1 TECHNIKS 32994 HSK 100A x SLN 1-1/4" - 4.25" 14 1 TECHNIKS 32994-6 HSK 100A x SLN 1-1/4" - 6" 15 1 TECHNIKS 32996 HSK 100A x SLN 1-1/2" - 4.5" 16 1 TECHNIKS 32996-6 HSK 100A x SLN 1-1/2" - 6" 17 1 TECHNIKS 32998 HSK 100A x SLN 2" - 5.5" 18 1 HAIMER 32998-6 HSK 100A x SLN 2" - 6" 19 3 HAIMER 78.1/2z0.1/8z.2 Shrink Fit Extension From 1/2" to 1/8"

20 3 HAIMER 78.1/2Z0.3/16Z.

Shrink Fit Extension From 1/2" to 3/16"

21 3 HAIMER 78.5/8z0.1/8z.2 Shrink Fit Extension From 5/8" to 1/8"

22 3 HAIMER 78.5/8z0.3/16z.

Shrink Fit Extension From 5/8" to 3/16"

23 3 HAIMER 78.5/8Z0.1/4Z.1 Shrink Fit Extension From 5/8" to 1/4"

24 3 HAIMER 78.3/4z0.1/4z.1 Shrink Fit Extension From 3/4" to 1/4"

25 3 HAIMER 78.3/4z0.3/8z.1 Shrink Fit Extension From 3/4" to 3/8"

26 3 HAIMER 78.1z0.3/8z.1 Shrink Fit Extension From 1" to 3/4"

27 3 HAIMER 78.1z0.1/2z.1 Shrink Fit Extension From 1" to 1/2"

28 3 HAIMER 78.1z0.5/8z.1 Shrink Fit Extension From 1" to 5/8"

29 3 HAIMER 78.11/4z0.3/8z.

Shrink Fit Extension From 1 1/4" to 3/8"

30 3 HAIMER 78.11/4z0.1/2z.

Shrink Fit Extension From 1 1/4" to 1/2"

31 3 HAIMER 78.11/4z0.5/8z.

Shrink Fit Extension From 1 1/4" to 5/8"

32 3 HAIMER A10.142.1/4z.3 Power Shrink Chuck D=1/4"

HSK-A100

33 3 HAIMER A10.142.5/16z.

Power Shrink Chuck D=5/16"

HSK-A100

34 3 HAIMER A10.142.3/8z.3 Power Shrink Chuck D=3/8"

HSK-A100

35 3 HAIMER A10.142.1/2z.3 Power Shrink Chuck D=1/2"

HSK-A100

36 3 HAIMER A10.142.5/8z.3 Power Shrink Chuck D=5/8"

HSK-A100

37 3 HAIMER A10.142.3/4z.3 Power Shrink Chuck D=3/4"

HSK-A100

38 3 HAIMER A10.142.1z.3 Power Shrink Chuck D=1"

HSK-A100

39 3 HAIMER A10.146.1/4z.3 Power Shrink Chuck D=1/4"

ZG200 HSK-A100

40 3 HAIMER A10.146.5/16z.

Power Shrink Chuck D=5/16"

ZG200 HSK-A100

41 3 HAIMER A10.146.3/8z.3 Power Shrink Chuck D=3/8"

ZG200 HSK-A100

42 3 HAIMER A10.146.1/2z.3 Power Shrink Chuck D=1/2"

ZG200 HSK-A100

43 3 HAIMER A10.146.5/8z.3 Power Shrink Chuck D=5/8"

ZG200 HSK-A100

44 3 HAIMER A10.146.3/4z.3 Power Shrink Chuck D=3/4"

ZG200 HSK-A100

45 3 HAIMER A10.146.1z.3 Power Shrink Chuck D=1"

ZG200 HSK-A100

46 3 LYNDEX-

NIKKEN

HSK100A-

SK10C-105-

IDU

HSK100A Slim Chuck SK10 Coolant ChipHole 15K

47 3 LYNDEX-

NIKKEN

SK10-SET-19-

MM

SK10 Collet Set

48 1 HAIMER 80.151.30.10 Upgrade Kit 13KW HD Coil

49 2 ISCAR 3325172 HSK A100 SEM1.0X4.00C

50 2 ISCAR 3103548 HM90 FAL-D3.00-1.00-22

51 10 ISCAR 5603464 HM90 APCR 220605R-P IC28

52 10 ISCAR 5604911 HM90 APCR 220608R-P IC28

53 10 ISCAR 5604912 HM90 APCR 220616R-P IC28

54 2 ISCAR 3325173 HSK A100 SEM1.0X6.00C

55 2 ISCAR 3103548 HM90 FAL-D3.00-1.00-22

56 10 ISCAR 5603464 HM90 APCR 220605R-P IC28

57 10 ISCAR 5604911 HM90 APCR 220608R-P IC28

58 10 ISCAR 5604912 HM90 APCR 220616R-P IC28

59 2 ISCAR 3325177 HSK A100 SEM1 1/2X2.36C

60 2 ISCAR 3103549 HM90 FAL-D4.00-1.50-22

61 10 ISCAR 5603464 HM90 APCR 220605R-P IC28

62 10 ISCAR 5604911 HM90 APCR 220608R-P IC28

63 10 ISCAR 5604912 HM90 APCR 220616R-P IC28

64 2 ISCAR 4551053 HSK A100 MB80X180

65 2 ISCAR 4550216 SMH MB80-1 1/2

66 2 ISCAR 3103549 HM90 FAL-D4.00-1.50-22

67 10 ISCAR 5603464 HM90 APCR 220605R-P IC28

68 10 ISCAR 5604911 HM90 APCR 220608R-P IC28

69 10 SCHAUBLIN 5604912 HM90 APCR 220616R-P IC28

70 2 ISCAR 3325177 HSK A100 SEM1 1/2X2.36C

71 2 ISCAR 3102773 HM90 FAL-D5.00-1.50-16

72 10 ISCAR 5603285 HM90 APCR 160504R-P IC28

73 10 ISCAR 5603286 HM90 APCR 160508R-P IC28

74 10 ISCAR 5603287 HM90 APCR 160516R-P IC28

75 2 ISCAR 4551053 HSK A100 MB80X180

76 2 ISCAR 4550216 SMH MB80-1 1/2

77 2 ISCAR 3102773 HM90 FAL-D5.00-1.50-16

78 10 ISCAR 5603285 HM90 APCR 160504R-P IC28

79 10 ISCAR 5603286 HM90 APCR 160508R-P IC28

80 10 ISCAR 5603287 HM90 APCR 160516R-P IC28

81 10 ISCAR 3451700 HM390 TDKT 150504PDR 808

(INSERTS FOR STEEL &

STAINLESS)

82 10 ISCAR 5607506 HM390 TDKT 1505PDR IC808

83 10 ISCAR 5666726 HM390 TDKT 150516-PDR

808 (INSERTS FOR STEEL &

STAINLESS)

84 10 ISCAR 3451700 HM390 TDKT 150504PDR 808

(INSERTS FOR STEEL &

STAINLESS)

85 10 ISCAR 5607506 HM390 TDKT 1505PDR IC808

(INSERTS FOR STEEL &

STAINLESS)

86 10 ISCAR 5666726 HM390 TDKT 150516-PDR

808 (INSERTS FOR STEEL &

STAINLESS)

87 10 ISCAR 3451700 HM390 TDKT 150504PDR 808

(INSERTS FOR STEEL &

STAINLESS)

88 10 ISCAR 5607506 HM390 TDKT 1505PDR IC808

(INSERTS FOR STEEL &

STAINLESS)

89 10 ISCAR 5666726 HM390 TDKT 150516-PDR

808 (INSERTS FOR STEEL &

STAINLESS)

90 10 ISCAR 3451700 HM390 TDKT 150504PDR 808

(INSERTS FOR STEEL &

STAINLESS)

91 10 ISCAR 5607506 HM390 TDKT 1505PDR IC808

(INSERTS FOR STEEL &

STAINLESS)

92 10 ISCAR 5666726 HM390 TDKT 150516-PDR

808 (INSERTS FOR STEEL &

STAINLESS)

93 2 BIG

DAISHOWA

HSK-A100-

CKB1-103

Shank, HSK-A100xCKB1x2.9

94 4 BIG

DAISHOWA

10.331.111 Extension, CKB1xCKB1xL30mm

95 2 BIG

DAISHOWA

10.315.101 Rough Boring Head, TWN20-

31CKB1

96 2 BIG

DAISHOWA

10.638.411 Insert Holder Set, IH1TW20C

97 2 BIG

DAISHOWA

10.638.412 Insert Holder Set, IH2TW20C

98 2 BIG

DAISHOWA

HSK-A100-

CKB2-115

Shank, HSK-A100xCKB2x4.2

99 2 BIG

DAISHOWA

11.331.221 Extension, CKB2-CKB2-45

100 2 BIG

DAISHOWA

10.315.201 Rough Boring Head, TWN25-

40CKB2

101 2 BIG

DAISHOWA

10.638.421 Insert Holder Set, IH1TW25C

102 2 BIG

DAISHOWA

10.638.422 Insert Holder Set, IH2TW25C

103 2 BIG

DAISHOWA

10.324.531 Shank, HSK-

A100xCKB3xL124mm

104 2 BIG

DAISHOWA

11.331.330 Extension, CKB3-CKB3-30

105 2 BIG

DAISHOWA

10.315.301 ROUGH BORING HEAD

TWN32XKA3

106 2 BIG

DAISHOWA

10.638.431 Insert Holder Set, IH1TW32C

107 2 BIG

DAISHOWA

10.638.432 Insert Holder Set, IH2TW32C

108 2 BIG

DAISHOWA

HSK-A100-

CKB4-118

Shank, HSK-A100xCKB4x4.8

109 2 BIG

DAISHOWA

11.331.440 Extension, CKB4-CKB4-40

110 2 BIG

DAISHOWA

10.638.441 Insert Holder Set, IH1TW41C

111 2 BIG

DAISHOWA

10.638.442 Insert Holder Set, IH2TW41C

112 2 BIG

DAISHOWA

10.324.551 Shank, HSK-

A100xCKB5xL107mm

113 2 BIG

DAISHOWA

10.112.315 Fine Boring Head, EWB2-32E-

CK5

114 2 BIG

DAISHOWA

10.615.243 Carbide Bar, ST12-16-92HM

115 2 BIG

10.615.284 Insert Holder, E28T

116 2 BIG

DAISHOWA

10.324.561 Shank, HSK-

A100xCKB6xL78mm

117 2 BIG

DAISHOWA

10.112.117 Fine Boring Head, EWB2-50E-

CK6

118 2 BIG

DAISHOWA

10.615.237 Carbide Bar, ST5/8-108HM

119 2 BIG

DAISHOWA

10.615.292 Insert Holder, E45T

120 2 BIG

DAISHOWA

10.324.531 Shank, HSK-

A100xCKB3xL124mm

121 2 BIG

DAISHOWA

11.331.330 Extension, CKB3-CKB3-30

122 2 BIG

DAISHOWA

10.310.315A Fine Boring Head, EWB32-42E-

CK3

123 2 BIG

DAISHOWA

HSK-A100-

CKB4-118

Shank, HSK-A100xCKB4x4.8

124 2 BIG

DAISHOWA

11.331.440 Extension, CKB4-CKB4-40

125 2 BIG

DAISHOWA

10.310.415A Fine Boring Head, EWB41-54E-

CK4

126 2 BIG

DAISHOWA

10.324.551 Shank, HSK-

A100xCKB5xL107mm

127 2 BIG

DAISHOWA

11.331.550 Extension, CKB5-CKB5-60

128 2 BIG

DAISHOWA

10.310.515A Fine Boring Head, EWB53-70E-

CK5

129 40 BIG

DAISHOWA

11.654.858 Insert, CCMT-060204FN-

MK20H

130 80 BIG

DAISHOWA

CCMP060204-

TNP12

Indexable Insert

131 40 BIG

DAISHOWA

10.654.977 Insert, CCMT-09T304FL-

MK10H

132 80 BIG

DAISHOWA

CCMT09T304-

TNP12

Indexable Insert

133 40 BIG

DAISHOWA

10.651.725 Insert, TPGT-070204FL-FK10H

134 40 BIG

DAISHOWA

10.651.713 Insert, TPMT-070204FN-

MP10CT

135 40 BIG

DAISHOWA

10.651.843 Insert, TPGT-070204-M20C

136 40 BIG

DAISHOWA

10.655.388 Insert, TCGT-110204FL-FK10H

137 40 BIG

DAISHOWA

TCMT110204-

TNP12

Indexable Insert

138 40 BIG

10.655.354 Insert, TCMT-110204FN-

MM30C

139 4 KURT MFG DX6 KURT DX6 6" VISE

140 4 KURT MFG DX8 KURT DX8 8" KURT Vise

141 2 TECHNIKS H100-

40ERF394

ER40 Collet Chuck Flush Nut x

3.94 HSK100A

142 2 TECHNIKS H100-

40ERF472

ER40 Collet Chuck Flush Nut x

4.72" HSK100A

143 2 TECHNIKS 40ERNW Collet Wrench Nut ER40 144 3 MSC 972422 Drill Chuck: 0.039 to 0.511″

Capacity, Integral Shank Mount, HSK100A

145 3 MSC 64273998 Drill Chuck: 0.098 to 0.629″ Capacity, Integral Shank Mount, HSK100A

146 3 MSC 44517217 Indexable Insert Drill

147 2 ISCAR 3325177 HSK A100 SEM1 1/2X2.36C

148 2 ISCAR 3100875 FDN D6.0-0.50-12-R12

149 40 ISCAR 5605446 QDCT 120508-PDN IC28

150 40 ISCAR 3324776 QDMT 1205PDTN-M IC808

151 2 ISCAR 4551053 HSK A100 MB80X180

152 2 ISCAR 4550216 SMH MB80-1 1/2

153 2 ISCAR 3100875 FDN D6.0-0.50-12-R12

154 40 ISCAR 5605446 QDCT 120508-PDN IC28

155 40 ISCAR 3324776 QDMT 1205PDTN-M IC808

156 2 ISCAR 4550117 HSK A100 MB80

157 2 ISCAR 4550217 SMH MB80-2

158 2 ISCAR 3100878 FDN D8.0-0.75-16-R12

159 40 ISCAR 5605446 QDCT 120508-PDN IC28

160 40 ISCAR 3324776 QDMT 1205PDTN-M IC808

161 2 ISCAR 4551053 HSK A100 MB80X180

162 2 ISCAR 4550217 SMH MB80-2

163 2 ISCAR 3100878 FDN D8.0-0.75-16-R12

164 40 ISCAR 5605446 QDCT 120508-PDN IC28

165 40 ISCAR 3324776 QDMT 1205PDTN-M IC808

166 1 SNAP JAWS 6PKG-100 Snap Jaws+F68:F502 4 sets each for 6” vises and 4 sets each for 8” vises

Required Accessories.

a. Three (3) Vidmar Tooling Cabinets. Vidmar cabinets shall have Six (6) drawers and overall dimensions of 30.0 inch wide by 27.75 inch deep by 44 inches high

b. One (1) Chip Dump Cart to include heavy-duty lockable wheel casters and interlocking tilt. The dump cart shall not exceed the height of the chip disposal output and shall fit properly without modification.

c. One (1) Storage Rack of sufficient size must be capable of bearing weight of both Required Vacuum Tables for storage when not in use. The storage rack is to be anchored in place to the concrete floor at location determined by the customer shop.

d. One (1) Vidmar Type A-1 Straight workstation with one (1) 1-SEP1023AL cabinet, one (1) BL1751 bench leg, and one (1) HT60 hardwood top.

e. One (1) Kinematic Measurement Inspection Kit shall be provided with the machine. The kit shall include instruments to check machine geometry. The kit shall be provided in a hard shell case. Any instruments that will be used in spindle shall be provided with tool holder matching spindle taper of machine.

Marking on Instruments, Control Panels, and Plates. All words on plates shall be in the English language. Characters shall be engraved, etched, embossed, or stamped in boldface on a contrasting background. All plates shall be corrosion resistant.

Lubrication Plate. A lubrication plate shall be permanently and securely attached to each machine. The plate shall contain the following information:

Points of Lubricant Application Servicing Interval Type of Lubricant Viscosity Military or Federal Specification for Each Lubricant (If available) Size and Type of Each Lubricant Filter

Nameplate. A nameplate shall be permanently and securely attached to each machine. The nameplate shall contain the information listed below. If the machine is a special model, the model designation shall include the model number of the basic standard machine and a suffix identified in the manufacturer's permanent records.

Nomenclature Manufacturer’s Name Manufacturer’s Model Designation Manufacturer’s Serial Number Power Input (Volts, Total Amps, Phase, Frequency) Contract Number Date of Manufacture

Identification Marking of Military Property. An Item Unique Identification

Marking (IUID) shall be provided in accordance with MIL-STD-130N and all applicable documents within the standard with Machine Readable Information (MRI) for item identification marking and automatic data capture. The application of Human Readable Information (HRI) shall be used in combination with MRI and free text. At a minimum this tag shall contain the information listed in paragraph 3.7.2 Nameplate.

Technical Data. Two (2) hard copies and two (2) electronic copy(s) of technical data shall be provided with machine. Each electronic copy shall be provided on a read-only optical disc.