PSC_Draft_SOW _ Hemphill PLC Upgrade _ 4_21_2.pdf

Hemphill Water Treatment Plant

SCADA IMPROVEMENTS

DRAFT

1 INTRODUCTION

The City of Atlanta Hemphill WTP (Water Treatment Plant) SCADA (Supervisory Control and Data Acquisition) control system and its networks have outdated architectures and obsolete hardware and software. Updates to network and control system components are required. This includes installation of firmware and software versions required to protect against the most recent vendor security advisory vulnerabilities identified at the time of installation. This Scope of Work (SOW) defines the efforts required to achieve this modernization.

2 LOCATION

The Hemphill WTP is located at the corner of Howell Mill Rd NW and 17th St NW:

3 BACKGROUND

Per the City’s SCADA Master Plan (SMP), the Department of Watershed Management (DWM) is standardizing on the Schneider Electric AVEVA Wonderware in all water and wastewater SCADA Human Machine Interface (HMI) systems to maximize operational and maintenance efficiency. The current system at the Hemphill WTP is an outdated version of General Electric (GE) iFix graphics package.

Discontinued programmable logic controllers (PLCs) and operator interface terminals (OITs) exist in the filter building, chemical building, settled solids, and finished water process areas. In addition to old hardware and software, all ControlNet networks within the plant require replacement with Ethernet/IP.

4 SCOPE OF WORK (SOW)

VENDOR shall provide all labor, equipment, materials, programming, testing, commissioning, and start-up as necessary to provide the control system upgrades at the Hemphill WTP. During a pre-submittal site survey, VENDOR shall verify the items listed in this SOW and provide all required equipment and services, whole and complete, at no additional cost to the City of Atlanta (COA). The following equipment and services shall be provided:

4.1 Control Panels – Programmable Logic Controllers

4.1.1 CP-12-100 Low Lift Pump Station PLC-100

The CP-12-100 1756-L62 redundant ControlLogix PLCs shall be replaced with equivalent or better 5580 ControlLogix controllers, 1756 I/O, and communication modules. ControlNet cabling and taps shall be removed and replaced with an Ethernet device level ring (DLR) to each Remote Input/Output (RIO) rack. Only one of the two redundant PLCs is still installed in the panel. Existing Ethernet switches and rings, one for SCADA and one for PLC peer-to-peer, shall remain in place. The following PLC, RIO, and related key components shall be replaced:

1. Rack 0 (PLC-100 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module – already removed

2. Rack 1 (PLC-100 Node 21/22) – All modules missing from this rack

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply – already removed

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge – already removed

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory – already removed

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module – already removed

f. Qty. 1 – 1756-RM – Redundancy Module – already removed

3. Rack 2 (RIO-100 Node 3)

a. Qty. 1 – 1756-A13 – 13 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6I – 6 Point Isolated Analog Input Module

e. Qty. 4 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4. Qty. 1 - 2711P-K12C4D1 PanelView Plus 1250

4.1.2 CP-13-800 Chemical Building A

The CP-13-800 panel contains two 1756-L62 redundant ControlLogix PLCs: Floc/Sed Basins PLC-300 and Chemical PLC-800. Both PLCs shall be replaced with equivalent or better 5580 ControlLogix controllers and 1756 I/O. I/O network redundant ControlNet cabling and taps shall be removed and replaced with an Ethernet DLR to each local RIO rack. Existing Ethernet switches and rings, one ring for SCADA and one for PLC peer-to-peer, shall remain in place. For PLC-300, only one of the two redundant racks is still fully installed in the panel. The following PLC, RIO, and related key components shall be upgraded:

1. Rack 0 (PLC-300 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

2. Rack 1 (PLC-300 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply – already removed

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge – already removed

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory – already removed

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module – already removed

f. Qty. 1 – 1756-RM – Redundancy Module – already removed

3. Rack 2 (RIO-300 Node 3)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 4 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4. Rack 3 (RIO-300 Node 4)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 11 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 5 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

5. Rack 0 (PLC-800 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

6. Rack 1 (PLC-800 Node 21/22) - All modules missing from this rack

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

7. Rack 2 (RIO-800 Node 3)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 5 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6I – 6 Point Isolated Analog Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

8. Rack 3 (RIO-800 Node 4)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 10 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 2 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 – MVI56-MCMR Prosoft Modbus RTU Comm Module (RS-422 connection to four

(4) polymer pumps and RS-485 connection to four (4) alum pumps)

f. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.3 RIO-XXX Chemical Building A Existing I/O

The RIO-XXX panel Flex ControlNet adaptor and associated Flex I/O shall be replaced with Flex 5000 series modules and connected into by fiber to the DLR from PLC-300. The following RIO and related key components shall be replaced:

1. Rack 0 (RIO-800-1)

a. Qty. 1 – 1794-PS13 Flex Power Supply

b. Qty. 1 – 1794-ACNR15 – Flex ControlNet Adapter

c. Qty. 3 - 1794-IA16 – 16 Point 120 VAC Digital Input Module

d. Qty. 1 – 1794-OA8 – 8 Point 120 VAC Digital Output Module

e. Qty. 2 – 1794-IE8 - 8 Point Analog Input Module

f. Qty. 1 – MVI94-MCM Prosoft Modbus RTU Comm Module

g. Qty. 1 – 306FX2 N-Tron Ethernet Switch

2. MicroLogix 1100

a. Qty. 4 - 1762-OF4 – 4 Point Analog Output Module

b. Qty. 1 – Hirschmann Spider 5TX Ethernet Switch

4.1.4 CP-13-805 Chemical Building B PLC-805

The CP-13-805 1756-L62 redundant ControlLogix PLCs shall be replaced with equivalent or better 5580 ControlLogix controllers, 1756 I/O, and communication modules. ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with a fiber DLR to each RIO rack. Existing Ethernet switches and rings, one ring for SCADA and one for PLC peer-to-peer, shall remain in place.

Only one of the two redundant PLCs is still installed in the panel. The following PLC, RIO, and related key components shall be replaced:

1. Rack 0 (PLC-805 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module – already removed

2. Rack 1 (PLC-805 Node 21/22) - All modules missing from this rack

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

3. Rack 2 (RIO-805 Node 3)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 2 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 8 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

e. Qty. 2 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

f. Qty. 2 – MVI56-MCMR Prosoft Modbus RTU Comm Module (RS-422 connection to two

(2) phosphoric acid pumps and two (2) fluoride pumps. RS-485 connection to four (4) calcium hydroxide pumps)

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4. Qty. 1 – 2711P-K12C4D1 PanelView Plus 1250

5. Qty. 4 – IE-3200 Cisco Ethernet Switch

4.1.5 CHBPLC1 Calcium Hydroxide Existing RIO

The Calcium Hydroxide CHBPLC1 RIO panel Flex ControlNet adaptor and associated Flex I/O shall be replaced with Flex 5000 series modules and connected into a fiber DLR from PLC-805. All old ControlNet hardware shall be removed. The following PLC and related key components shall be replaced:

1. Rack 0 (CHBPLC1)

a. Qty. 1 – 1794-PS13 Flex Power Supply

b. Qty. 1 – 1794-ACNR15 – Flex ControlNet Adapter

c. Qty. 3 - 1794-IA16 – 16 Point 120 VAC Digital Input Module

d. Qty. 1 – 1794-OA8 – 8 Point 120 VAC Digital Output Module

e. Qty. 2 – 1794-IE8 - 8 Point Analog Input Module

4.1.6 CP-13-805-1 Sodium Hypochlorite Building RIO-805-1

CP-13-805-1 RIO panel redundant ControlNet cabling, taps, and fiber adapters shall be removed and replaced with Ethernet to insert the RIO rack into a fiber DLR from PLC-805. The following RIO and related key components shall be replaced:

1. Rack 0 (RIO-13-805-1 Node 5)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

d. Qty. 2 – 1756-IF6I – 6 Point Isolated Analog Input Module

e. Qty. 7 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 2 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

4.1.7 Existing Sodium Hypochlorite Building RIO

The Sodium Hypochlorite RIO panel Flex ControlNet adaptor and associated Flex I/O shall be replaced with Flex 5000 series modules and connected into a fiber DLR from PLC-805. All old ControlNet hardware shall be removed. The existing Prosoft Modbus Flex module shall also be replaced with a Prosoft EIP to Serial Gateway. The following PLC and related key components shall be replaced:

1. Rack 0

a. Qty. 1 – 1794-PS13 Flex Power Supply

b. Qty. 1 – 1794-ACNR15 – Flex ControlNet Adapter

c. Qty. 3 - 1794-IA16 – 16 Point 120 VAC Digital Input Module

d. Qty. 1 – 1794-OA8 – 8 Point 120 VAC Digital Output Module

e. Qty. 2 – 1794-IE8 - 8 Point Analog Input Module

f. Qty. 1 – MVI94-MCM Prosoft Modbus RTU Comm Module (Modbus connection to ten

(10) sodium hypochlorite pumps)

4.1.8 CP-13-470A Filter Building Control Room

The CP-13-470A cabinet in the filter control room contains two redundant PLCs. PLC-470 for backwash, post flash mix 1 and 2 vaults, and the Division 3 pump station; and PLC-401 for 1923 Filters 1 through 7. The 1756-L62 redundant ControlLogix PLCs in both PLCs shall be replaced with equivalent or better 5580 ControlLogix controllers and 1756 modules. Redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with Ethernet to each RIO rack. For the PLC-401 I/O network, a new Cisco IE3500-8P3S-A switch shall be provided in each filter RIO cabinet and new 12 strand multimode fiber shall be provided. For the PLC-470 I/O network an Ethernet fiber DLR shall be connected through each associated RIO rack. Existing Ethernet switches and rings in CP-13-470A, one ring for SCADA and one for PLC peer-to-peer and PanelView OITs, shall remain in place. The following PLC and related key components shall be upgraded or replaced if missing:

1. Rack 0 1923 Filters 1 – 7 (PLC-401 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

2. Rack 1 1923 Filters 1 – 7 (PLC-401 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

3. Rack 2 1923 Filters 1 – 7 (RIO-401 Node 3)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6I – 6 Point Isolated Analog Output Module

e. Qty. 1 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4. Rack 0 Filter Backwash (PLC-470 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-ENET – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

5. Rack 1 Filter Backwash (PLC-470 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-ENET – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

6. Rack 2 Filter Backwash (RIO-470 Node 3)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 2 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6I – 6 Point Isolated Analog Output Module

e. Qty. 1 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.9 CP-13-401-1 1923 Filters 1 and 2 Pipe Gallery RIO-401-1

CP-13-401-1 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a fiber switch ring from PLC-401. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 3 (RIO-401-1 Node 4)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

c. Qty. 5 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 4 – 1756-IA16 - 16 Point 120 VAC Digital Input Module

f. Qty. 2 – 1756-OA16 - 16 Point 120 VAC Digital Input Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.10 CP-13-401-2 1923 Filters 3 and 4 Pipe Gallery RIO-401-2

CP-13-401-2 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a switch ring PLC-401. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 4 (RIO-401-2 Node 5)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 4 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 4 – 1756-IA16 - 16 Point 120 VAC Digital Input Module

f. Qty. 2 – 1756-OA16 - 16 Point 120 VAC Digital Input Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.11 CP-13-401-3 Filters 5, 6, and 7 Pipe Gallery RIO-401-3

CP-13-401-3 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a switch ring from PLC-401. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 5 (RIO-401-3 Node 6)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 5 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

2. Rack 5 (RIO-401-3 Node 7)

a. Qty. 1 – 1756-A13 – 13 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 6 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 3 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.12 CP-13-470B Filter Building Control Room

The CP-13-470B cabinet in the filter control room contains two redundant PLCs. PLC-408 for 1941 Filters 8 through 14 plus 41 Influent and PLC-415 for 1941 Filters 15, 16 and 18 plus 87 Influent. The 1756-L62 redundant ControlLogix PLCs in both PLCs shall be replaced with equivalent or better 5580 ControlLogix controllers and 1756 modules. Redundant ControlNet cabling and taps shall be removed and replaced with a fiber switch ring through each filter RIO rack. A new Cisco IE3500-8P3S-A switch shall be provided in each filter RIO cabinet and new 12 strand multimode fiber shall be provided.

Existing Ethernet switches and rings, one ring for SCADA and one for PLC peer-to-peer and PanelView OITs, shall remain in place. The following PLC and related key components shall be upgraded or replaced if missing:

3. Rack 0 1941 Filters 8 – 14 (PLC-408 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

4. Rack 1 1941 Filters 8 – 14 (PLC-408 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

5. Rack 2 1941 Filters 8 – 14 (RIO-408 Node 3)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 1 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

6. Rack 0 1941 Filters 15, 16, and 18 (PLC-415 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

7. Rack 1 Filters 15, 16, and 18 (PLC-415 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L62 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-EN2T – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

8. Rack 2 Filters 15, 16, and 18 (RIO-415 Node 3)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

c. Qty. 1 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 1 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.13 CP-13-408-1 1941 Filters 8, 9 and 10 RIO-408-1

CP-13-408-1 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a switch ring from PLC-408. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 3 (RIO-408-1 Node 4)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 7 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

2. Rack 4 (RIO-408-1 Node 5)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 7 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 4 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.14 CP-13-408-2 1941 Filters 11 and 12 RIO-408-2

CP-13-408-2 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a switch ring from PLC-408. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 5 (RIO-408-2 Node 6)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 4 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 4 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 3 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.15 CP-13-408-3 1941 Filters 13 and 14 + 41 Influent RIO-407-3

CP-13-408-1 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a switch ring PLC-408. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 6 (RIO-408-3 Node 7)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 5 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

2. Rack 7 (RIO-408-3 Node 8)

a. Qty. 1 – 1756-A13 – 13 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 5 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 3 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.16 CP-13-415-1 1987 Filters 15, 16, & 19 + 87 Influent RIO-415-1

CP-13-415-1 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a switch ring from PLC-415. A new Cisco IE3500-8P3S-A switch shall be provided for connection to the ring. The following RIO and related key components shall be replaced:

1. Rack 3 (RIO-415-1 Node 4)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 7 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

2. Rack 4 (RIO-415-1 Node 5)

a. Qty. 1 – 1756-A17 – 17 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 8 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 5 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.17 RIO in Filter Building

The Filter Building RIO panel Flex ControlNet adaptor and associated Flex I/O shall be replaced with Flex 5000 series modules and connected into a DLR fiber Ethernet network from PLC-470. All old ControlNet hardware shall be removed. The following PLC and related key components shall be replaced:

1. Rack 0

a. Qty. 1 – 1794-PS13 Flex Power Supply

b. Qty. 1 – 1794-ACNR15 – Flex ControlNet Adapter

c. Qty. 2 – 1794-IE8 - 8 Point Analog Input Module

d. Qty. 1 – 306FX2 N-Tron Ethernet Switch

4.1.18 CP-13-470-1 Backwash Flow/Tank 23 Pipe Gallery RIO-470-1

CP-13-470-1 RIO panel redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with Ethernet to insert the RIO rack into a DLR fiber Ethernet network from PLC-470. The following RIO and related key components shall be replaced:

1. Rack 3 (RIO-470-1 Node 4)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 2 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.19 CP-13-470-2 Post Flash Mix Vault 2 RIO-470-2

CP-13-470-2 RIO panel redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with Ethernet to insert the RIO rack into a DLR fiber Ethernet network from PLC-470. Due to the harsh environment in the current location, this panel shall be replaced with a 48”H x 36”W x 24”D NEMA 4X enclosure containing all new components and re-located outside the flash mix vault. VENDOR will follow COA Automation Guideline and standard industry practices for panel design. Existing panel drawings are provided in Appendix A. The following RIO and related key components shall be replaced:

1. Rack 4 (RIO-470-2 Node 5)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 3 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.20 CP-13-470-3 Post Flash Mix Vault 1 RIO-470-3

CP-13-470-3 RIO panel redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with Ethernet to insert the RIO rack into a DLR fiber Ethernet network from PLC-470. Due corrosion in the existing stainless steel panel, it shall be replaced with a 48”H x 36”W x 24”D NEMA 4X enclosure containing all new components and re-located outside the flash mix vault.

VENDOR will follow COA Automation Guideline and standard industry practices for panel design Existing panel drawings are provided in Appendix A. The following RIO and related key components shall be replaced:

1. Rack 5 (RIO-470-3 Node 6)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 3 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.21 CP-13-470-4 Sedimentation Basin 3 RIO-470-4

CP-13-470-4 RIO panel redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with Ethernet to insert the RIO rack into a DLR fiber Ethernet network from PLC-470. The following RIO and related key components shall be replaced:

1. Rack 6 (RIO-470-4 Node 7)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 3 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

e. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Isolated Digital Output Module

f. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.22 CP-13-700 Finished Water Pump Station PLC-700

The CP-11-700 redundant 1756-L72 ControlLogix PLCs shall be replaced with equivalent or better 5580 ControlLogix controllers, 1756 I/O (if required), and communication modules. I/O network redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with a fiber DLR through each associated RIO rack. Existing Ethernet rings in CP-13-700, one for SCADA and one for PLCs shall remain in place. The following PLC and related key components shall be replaced:

1. Rack 0 FWPS (PLC-700 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge – already removed

d. Qty. 1 - 1756-L72 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-ENET – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

2. Rack 1 FWPS (PLC-700 Node 21/22)

a. Qty. 1 – 1756-A7 – 7 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 1 - 1756-CN2R –Redundant ControlNet Bridge

d. Qty. 1 - 1756-L72 – ControlLogix Processor, 4 MB Memory

e. Qty. 2 – 1756-ENET – Ethernet/IP Module

f. Qty. 1 – 1756-RM – Redundancy Module

3. Rack 2 (RIO-700 Node 3)

a. Qty. 1 – 1756-A10 – 10 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 2 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

d. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

e. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

4.1.23 CP-13-700-1 Clearwells Outside RIO-700-1

CP-13-700-1 RIO panel redundant ControlNet cabling, taps, and fiber repeater modules shall be removed and replaced with Ethernet to insert the RIO rack into a fiber DLR from PLC-700. The following RIO and related key components shall be replaced:

1. Rack 3 (RIO-700-1 Node 4)

a. Qty. 1 – 1756-A13 – 13 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 2 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 5 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

e. Qty. 2 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

f. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

g. Qty. 1 – 1756- EN2T- Ethernet/IP Module

4.1.24 CP-13-700-2 FWPS West Side RIO-700-2. FWP 1-4

CP-13-700-2 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a DLR fiber Ethernet network from PLC-700. Existing Modbus communications to finished water pumps and vibration panel shall remain in place. The following RIO and related key components shall be replaced:

1. Rack 4 (RIO-700-2 Node 5)

a. Qty. 1 – 1756-A13 – 13 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 2 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 4 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 – 1756-OW16I - 16 Point Isolated Relay Digital Output Module

h. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

i. Qty. 1 – 1756- EN2T- Ethernet/IP Module

j. Qty. 1 – MVI56-MCMR Prosoft Modbus RTU Comm Module (RS-485 to finished water pumps 1 thru 4 and the Bentley-Nevada vibration panel)

4.1.25 CP-13-700-3 FWPS East Side RIO-700-3. FWP 5-8

CP-13-700-3 RIO panel redundant ControlNet cabling and taps shall be removed and replaced with Ethernet to insert the RIO rack into a DLR fiber Ethernet network from PLC-700. Existing Modbus communications to finished water pumps and vibration panel shall remain in place. The following RIO and related key components shall be replaced:

1. Rack 5 (RIO-700-3 Node 6)

a. Qty. 1 – 1756-A13 – 13 Slot Chassis

b. Qty. 1 – 1756-PA75 120 VAC Power Supply

c. Qty. 2 – 1756-IF6I – 6 Point Isolated Analog Input Module

d. Qty. 1 – 1756-OF6CI – 6 Point Isolated Analog Current Output Module

e. Qty. 4 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

f. Qty. 1 – 1756-OA16 - 16 Point 120 VAC Digital Output Module

g. Qty. 1 – 1756-OW16I - 16 Point Isolated Relay Digital Output Module

h. Qty. 1 - 1756-CNBR – Redundant ControlNet Bridge

i. Qty. 1 – 1756- EN2T- Ethernet/IP Module

j. Qty. 1 – MVI56-MCMR Prosoft Modbus RTU Comm Module (RS-485 to finished water pumps 5 thru 8 and the Bentley-Nevada vibration panel)

4.1.26 CP-13-450 Air Blowers PLC-450

CP-13-450 is a newer PLC that is already Ethernet capable and communicating over fiber to the plant network. For plant standardization purposes, only the processor shall be replaced. Panel drawings for this panel are missing and shall be reverse engineered and re-created per COA Automation Guidelines and standard industry practices. The following PLC and related key components shall be replaced:

1. Rack 0 (PLC-450)

a. Qty. 1 - 1756-L75 – ControlLogix Processor, 32 MB Memory

b. Qty. 1 – 24 VDC Power Supply – Old open circuit board shall be replaced with a new 10A power supply.

c. Qty. 1 – IE-3200 Cisco Ethernet Switch – Replace with two (2) Cisco IE3500-8P3S-A switches, one for SCADA and one for the PLC network.

4.1.27 CP-13-450-1 Air Scouring RIO-450-1

CP-450-1 is Ethernet RIO via Cat 5 to PLC-450. Add a Cisco IE3500-8P3S-A switch and replace the Cat 5 cable with a fiber link to PLC-450. The following PLC and related key components shall be replaced:

1. Qty. 1 – 1756-A10 – 10 Slot Chassis

2. Qty. 1 – 1756-PA75 120 VAC Power Supply

3. Qty. 5 – 1756-IA16I - 16 Point 120 VAC Isolated Digital Input Module

4. Qty. 2 – 1756-OW16I - 16 Point Isolated Relay Output Module

5. Qty. 1 – 1756- EN2T- Ethernet/IP Module

4.1.28 PLC-712 Division 2 Pump Station

PLC-712 is a newer PLC that is already Ethernet capable and communicating over fiber to the plant network. Only the processor and the existing PanelView shall be replaced. Panel drawings for this panel are missing and shall be reverse engineered and re-created. The following PLC and related key components shall be replaced:

1. Rack 0 (PLC-712)

a. Qty. 1 - 1756-L75 – ControlLogix Processor, 32 MB Memory

b. Qty. 1 – 2711P-K12C4D1 PanelView Plus 1250

4.1.29 Filter Consoles 1 – 16 and 18

PanelView Plus 1250 operator interface terminals (2711P-K12C4D1) are installed for each filter (24VDC, Ethernet). All OITs shall be replaced with an equivalent PanelView Plus 7 Performance units.

Each PanelView terminal shall be connected in a star configuration to the new filter RIO Cisco IE3500- 8P3S-A switch associated with its assigned filter.

4.1.30 SCADA HMI System Replacement

Due to facility-wide OWNER standardization requirements, the iFix SCADA HMI system shall be replaced with AVEVA System Platform, formerly Wonderware. The current system at the Hemphill WTP is iFix version 6.1. Servers, workstations, and AVEVA Licensing shall be provided by the COA.

The following computers located in the filter building are included:

1. Hemphill Filter Building

2. COMP-13-1 Primary SCADA Server

a. COMP-13-2 Secondary SCADA Server

b. HIS-13-1 Historian Server

c. OWS-13-1 Operator Workstation

d. OWS-13-2 Operator Workstation

e. OWS-13-3 I&C Supervisor Workstation

f. OWS-13-4 Plant Supervisor Workstation

g. OWS-13-5 Conference Room Workstation

3. OWS-13-6 Engineering Workstation

4. MWS-13 Mobile Workstation

5. Hemphill Chemical Building A

a. OWS-13-7 Operator Workstation

b. OWS-13-8 Operator Workstation

6. Hemphill Load Control Center

a. OWS-13-9 Operator Workstation

b. OWS-13-10 Plant Superintendent Workstation

c. OWS-13-11 Director Workstation

7. MWS-11 Mobile Workstation

8. Hemphill Settled Solids Building

a. OWS-13-12 Operator Workstation

4.2 Products and Services

The following list is a summary of the products and services required for the upgrades in this SOW:

1. Prior to any programming or connection to COA equipment, all VENDOR programming personnel shall be subject to a background check, at cost to the vendor, and provide the results to the COA.

Connection to COA computers, PLCs, OITs, or online programming services prior to successful completion of the background check is prohibited.

2. Perform a site survey to retrieve the iFix application, PanelView applications, all programs from existing PLCs, and assess the entire existing control system to confirm consistency with the SOW as described herein. If necessary, additional site visits may be coordinated by the VENDOR with the COA during the project at no additional cost to the COA.

3. Provide shop drawings, hardware submittals, and software submittals in PDF format for all panel and programming modifications for approval by the COA.

4. Upgrade all programming to the latest firmware version available at the time of purchase to be compatible with new hardware. Any required program instruction modifications, communication configuration changes, and I/O configuration changes shall be included.

5. Perform a witnessed Factory Acceptance Test (FAT) of the entire new control system infrastructure at the VENDOR’s facility. VENDOR shall stage all servers, workstations, PLCs, and OITs, networked together, and confirm all AVEVA screen functionality. Due to actual servers being in use at the plant, VENDOR shall provide the servers and workstations as virtual machines for the test.

6. Installation, commissioning, and start up all new control panel components and programming.

AVEVA servers shall be provided as virtual machines to be installed on existing COA servers.

7. Train COA personnel on any operational and maintenance differences between the existing and upgraded system

8. Attend weekly progress meetings and additional technical coordination meetings as needed.

9. Ship of all equipment included in the scope of supply to the WTP. Coordinate climate controlled storage at the plant with the COA if time is required between delivery and installation.

4.3 Task Breakdown

The project shall be delivered and invoiced according to the following Task schedule.

4.3.1 Task 1 – Implementation Plan, Schedule, Field Survey

1. VENDOR will submit an Implementation Plan and Schedule to COA for review and approval

2. VENDOR shall perform a one day field assessment panel survey with VENDOR personnel who will be involved with the on-site work and submit a memo to the COA outlining assessment.

3. VENDOR will attend a weekly progress meeting online with the COA.

4.3.2 Task 2 – Submittals and Test Plans

1. VENDOR will provide shop drawing submittals and equipment data sheets with equipment identified by tag number for all work to be performed. Submittals to be reviewed and approved by the COA before any hardware is purchased.

2. During the field survey, VENDOR shall identify long-lead items and expedite related submittals to facilitate early approval and purchase.

3. Based on the site survey and best practice design, VENDOR shall confirm manufacturer’s recommended replacements, actual required quantities, model numbers

4. PLC Program Upgrade Plan - VENDOR shall submit an Upgrade Plan for review and approval by the COA. The Plan shall include descriptions of all PLC configuration modifications required.

Description shall also be provided for any changes to Prosoft programming as required for communication to the existing Modbus devices Vendor will follow COA Automation Guidelines for tag naming conventions if required.

5. For any PLC tag references that change as a requirement for this hardware update, VENDOR shall provide programming services to update existing PanelView applications and include such changes in the HMI screen replacements.

6. VENDOR shall submit new AVEVA HMI screens for review and approval.

7. Factory Acceptance Test (FAT) Plan - VENDOR shall provide and submit a FAT Plan for review and approval by the COA. The FAT Plan shall include an item by item checklist for each new AVEVA HMI screen.

8. Commissioning and Startup (C&SU) Plan - VENDOR will submit a C&SU Plan for review and approval by the COA. The Plan shall include a detailed sequence in checklist format for replacing, installing, and testing all hardware and software.

4.3.3 Task 3 – Equipment Purchase

1. After submittal approval, VENDOR shall purchase and provide component quantities for the plant as outlined in Sections 4.1 and 4.2 above and in accordance with approved submittals

2. Long lead items identified during Task 2 shall be expedited for purchase

3. Ethernet Cat 5E and multimode fiber cable shall be included in equipment purchase. Two thousand feet of cable shall be used as the basis of bid to be provided and installed by the VENDOR. Excess fiber shall remain the property of the COA. If it is determined that additional fiber is needed, the VENDOR shall coordinate with the COA to determine cost and source.

VENDOR to confirm routing and length required during the field survey. VENDOR shall refer to COA Automation Guidelines for cable specifications.

4. VENDOR shall provide 20% spares for new panel I/O.

4.3.4 Task 4 - FAT and Equipment Storage

1. VENDOR shall successfully complete witnessed factory testing of the control system at the VENDOR’s facility based on the approved FAT plan utilizing the actual components purchased for the project.

2. VENDOR shall plan for four (4) days for the FAT with COA and COA’s Program Manager CONSULTANT in attendance. VENDOR shall provide expenses for lodging and meals for three

(3) COA employees for the four (4) days. VENDOR shall provide 30 days advanced notice for the

FAT.

3. VENDOR shall lead coordination to integrate communications between all PLCs, OITs, and the SCADA system. Systems shall be connected as replica of the plant network at the factory test location to the extent possible to test and demonstrate all network, control, and monitoring capabilities. This shall include simulated MODBUS communications for chemical pumps.

4. VENDOR shall submit a summary of the FAT results to the COA for review and comment.

5. VENDOR shall package, store, and provide moisture protection for all provided equipment and supplies until the COA is ready to accept delivery at the project sites.

4.3.5 Task 5 – Equipment Delivery

1. VENDOR shall be responsible for delivering equipment provided from storage to the Hemphill

WTP.

4.3.6 Task 6 – Installation, Replacement and Onsite Testing

1. VENDOR shall remove all existing PanelView OITs, PLCs, and any other affected control panel equipment in accordance with the sequence described in the C&SU Plan and return to the COA

2. VENDOR shall provide all labor, material, equipment, and supplies to successfully install and commission the new system described in this SOW and submit a report summarizing the commissioning results to the COA

3. VENDOR shall provide five (5) consecutive days of operational testing at the project site with COA field staff on the operation of the new system. VENDOR shall provide 14 days advanced notice of the testing.

4.3.7 Task 7 - Training

1. VENDOR shall provide three (3) training sessions for operations personnel to cover all shifts for the new AVEVA HMI screens

2. VENDOR shall provide One (1) day of maintenance training for system configuration and maintenance to cover any new features of upgraded hardware and software

4.3.8 Task 8 – O&M Manuals and As-Builts

1. VENDOR shall update and submit new As-Built PLC panel, communication, and network drawings to the COA for review and comment.

2. VENDOR shall provide new hardware and software O&M Manuals for all supplied components.

3. VENDOR shall submit applicable reports, drawings, O&M manuals, product information, warranties and As-Builts in electronic format within 30 days of commissioning of all systems to the COA.

4.4 Clarifications and Assumptions

1. Existing PLC control logic and functions will not be modified unless required due to deprecated or modified PLC instruction support in new software/firmware versions.

2. VENDOR shall follow UL-508A requirements and practices but is not responsible for re-labeling the panels UL-508A compliant.

3. The VENDOR shall notify and schedule all activities with the COA.

4. The VENDOR shall verify all information provided and notify the COA of any potential changes needed in the SOW. VENDOR shall provide all requests for deviation in writing and shall not deviate from the SOW without prior approval from the COA

5. All work is to be performed by the VENDOR in coordination with COA Operations in a manner that will maintain the required plant operations.

6. The following Equipment and Services are NOT part of the VENDOR’s scope of supply and will be provided by the COA if required:

a. All Utilities

b. Electrical and Mechanical Installation Services not specifically mentioned in this SOW.

c. Except for communication cable, any wiring and tubing external to control panels.

d. Piping and valves

7. All parts and equipment removed shall remain the property of the COA

8. Latest firmware upgrades and patches shall be applied prior to connection to the plant Network. DRAFT

5 PROPOSAL

1. Proposal shall include a description of the intended project approach for replacing the ControlNet network with Ethernet/IP and iFix with AVEVA System Platform.

2. Proposal shall include three (3) project references for previous control system upgrades of similar size and scope performed by the bidder

3. Proposal shall include resumes of the bidder’s intended project manager and lead programmer.

4. Bid shall be delivered using the Schedule of Values breakdown shown below.

5. Proposal shall include project costs and contingencies for project delays

6 DELIVERABLES AND SCHEDULE OF VALUES

Task Description Days From

NTP Amount 1 Implementation Plan, Schedule, Field Survey 30 2 Submittals and Test Plans 90 3 Equipment Purchase 180 4 FAT and Equipment Storage 210 5 Equipment Delivery 240 6 Installation and Onsite Testing 330 7 Training 345 8 O&M Manuals and As-Builts 360 9 Contingency n/a

10 FAT Lodging and Meals for COA n/a

7 APPENDIX A

1. iFix Screen List (or provide a screen count to help with estimates)

2. CP-13-470-2 Post Flash Mix Vault 2 RIO-470-2 Drawings

3. CP-13-470-3 Post Flash Mix Vault 1 RIO-470-3 Drawings

4.4 Clarifications and Assumptions