Part 3 of 3 from Combined Specification (Draft).pdf

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This is a draft specification for an HVAC system upgrade project at the VA Central California Healthcare System campus in Fresno, California. The specification covers requirements for mechanical insulation, testing and balancing of HVAC systems, noise and vibration control, and commissioning. It identifies products and services required including insulation materials, duct sealing, air and water balancing, vibration and sound testing, and commissioning documentation. Performance criteria are defined for insulation materials, ductwork, and equipment. Procedures for insulation installation, testing and balancing, vibration analysis, and commissioning are outlined. Relevant standards from ASTM, NFPA, SMACNA, and others are referenced.

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Improves Site Access and Physical Security Deficiencies

VA Central California Healthcare System, Fresno, CA

VA Project Number: 570-19-107

GENERAL MOTOR REQUIREMENTS FOR HVAC

AND STEAM GENERATION EQUIPMENT

03/17/2023

Section 23 05 12 - 1

SECTION 23 05 12

GENERAL MOTOR REQUIREMENTS FOR HVAC AND STEAM GENERATION EQUIPMENT

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section specifies the furnishing, installation and connection of motors for HVAC and steam generation equipment.

B. A complete listing of common acronyms and abbreviations are included in Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

1.2 RELATED WORK

A. Section 01 00 00, GENERAL REQUIREMENTS.

B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 01 91 00, GENERAL COMMISSIONING REQUIREMENTS.

D. Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

E. Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

F. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS.

G. Section 26 24 19, MOTOR CONTROL CENTERS.

H. Section 26 29 11, MOTOR CONTROLLERS.

1.3 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only. Where conflicts occur these specifications and the VHA standard will govern.

B. American Bearing Manufacturers Association (ABMA):

9–2015 ....................................... Load Ratings and Fatigue Life for Ball Bearings

11-2014 ...................................... Load Ratings and Fatigue Life for Roller Bearings

C. American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE):

90.1-2013 ................................... Energy Efficient Design of New Buildings Except Low-Rise

Residential Buildings

D. Institute of Electrical and Electronics Engineers (IEEE):

112-2017 .................................... Standard Test Procedure for Polyphase Induction Motors and

Generators

841-2009 .................................... IEEE Standard for Petroleum and Chemical Industry-Premium-

Efficiency, Severe-Duty, Totally Enclosed Fan-Cooled (TEFC)

Squirrel Cage Induction Motors--Up to and Including 370 kW

(500 hp)

VHAHONMurraP Draft

03/17/2023

Section 23 05 12 - 2

E. National Electrical Manufacturers Association (NEMA):

MG 1-2019 ................................. Motors and Generators

MG 2–2014 ................................ Safety Standard for Construction and Guide for Selection, Installation and Use of Electric Motors and Generators

250-2014 .................................... Enclosures for Electrical Equipment (1000 Volts Maximum)

F. National Fire Protection Association (NFPA):

70-2014 ...................................... National Electrical Code (NEC)

1.4 SUBMITTALS

A. Submittals, including number of required copies, shall be submitted in accordance with Section

01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Information and material submitted under this section shall be marked “SUBMITTED UNDER

SECTION 23 05 12, GENERAL MOTOR REQUIREMENTS FOR HVAC AND STEAM

GENERATION EQUIPMENT”, with applicable paragraph identification.

C. Submit motor submittals with driven equipment.

D. Shop Drawings:

1. Provide documentation to demonstrate compliance with contract documents.

2. Motor nameplate information shall be submitted including electrical ratings, efficiency, bearing data, power factor, frame size, dimensions, mounting details, materials, horsepower, voltage, phase, speed (RPM), enclosure, starting characteristics, torque characteristics, code letter, full load and locked rotor current, service factor, and lubrication method.

E. Manufacturer's Literature and Data including: Full item description and optional features and accessories. Include dimensions, weights, materials, applications, standard compliance, model numbers, size, and capacity.

F. Complete operating and maintenance manuals including wiring diagrams, technical data sheets, information for ordering replacement parts, and troubleshooting guide:

1. Include complete list indicating all components of the systems.

2. Include complete diagrams of the internal wiring for each item of equipment.

3. Diagrams shall have their terminals identified to facilitate installation, operation and maintenance.

G. Certification: Two weeks prior to final inspection, unless otherwise noted, certification shall be submitted to the COR stating that the motors have been properly applied, installed, adjusted, lubricated, and tested.

H. Completed System Readiness Checklist provided by the Commissioning Agent and completed by the contractor, signed by a qualified technician and dated on the date of completion, in accordance with the requirements of Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

03/17/2023

Section 23 05 12 - 3

I. Submit training plans and instructor qualifications in accordance with the requirements of Section

23 08 00, COMMISSIONING OF HVAC SYSTEMS.

1.5 AS-BUILT DOCUMENTATION

A. Submit manufacturer’s literature and data updated to include submittal review comments and any equipment substitutions.

B. Submit operation and maintenance data updated to include submittal review comments, VA approved substitutions and construction revisions shall be in electronic version on CD inserted into a three-ring binder. All aspects of system operation and maintenance procedures, including applicable piping isometrics, wiring diagrams of all circuits, a written description of system design, control logic, and sequence of operation shall be included in the operation and maintenance manual. The operations and maintenance manual shall include troubleshooting techniques and procedures for emergency situations. Notes on all special systems or devices shall be included. A

List of recommended spare parts (manufacturer, model number, and quantity) shall be furnished.

Information explaining any special knowledge or tools the owner will be required to employ shall be inserted into the As-Built documentation.

C. The installing contractor shall maintain as-built drawings of each completed phase for verification;

and, shall provide the complete set at the time of final systems certification testing. Should the installing contractor engage the testing company to provide as-built or any portion thereof, it shall not be deemed a conflict of interest or breach of the ‘third party testing company’ requirement.

Provide record drawings as follows:

1. As-built drawings are to be provided, with a copy of them on AutoCAD version 2019 provided on CD or DVD. The CAD drawings shall use multiple line layers with a separate individual layer for each system.

D. The as-built drawings shall indicate the location and type of all lockout/tagout points for all energy sources for all equipment and pumps to include breaker location and numbers, valve tag numbers, etc. Coordinate lockout/tagout procedures and practices with local VA requirements.

E. Certification documentation shall be provided to COR 21 working days prior to submitting the request for final inspection. The documentation shall include all test results, the names of individuals performing work for the testing agency on this project, detailed procedures followed for all tests, and provide documentation/certification that all results of tests were within limits specified. Test results shall contain written sequence of test procedure with written test results annotated at each step along with the expected outcome or setpoint. The results shall include all readings, including but not limited to data on device (make, model and performance characteristics), normal pressures, switch ranges, trip points, amp readings, and calibration data to include equipment serial numbers or individual identifications, etc.

03/17/2023

Section 23 05 12 - 4

PART 2 - PRODUCTS

2.1 MOTORS

A. For alternating current, fractional and integral horsepower motors, NEMA MG 1 and NEMA MG 2 shall apply.

B. For severe duty TEFC motors, IEEE 841 shall apply.

C. All material and equipment furnished and installation methods shall conform to the requirements of Section 26 29 11, MOTOR CONTROLLERS; and Section 26 05 19, LOW-VOLTAGE

ELECTRICAL POWER CONDUCTORS AND CABLES. Provide all electrical wiring, conduit, and devices necessary for the proper connection, protection and operation of the systems. Provide premium efficiency type motors. Unless otherwise specified for a particular application, use electric motors with the following requirements.

D. Single-phase Motors: Motors for centrifugal fans and pumps may be split phase or permanent split capacitor (PSC) type. Provide capacitor-start type for hard starting applications.

E. Poly-phase Motors: NEMA Design B, Squirrel cage, induction type.

1. Two Speed Motors: Each two-speed motor shall have two separate windings. Provide a time-delay (20 seconds minimum) relay for switching from high to low speed.

F. Voltage ratings shall be as follows:

1. Single phase:

a. Motors connected to 120-volt systems: 115 volts.

b. Motors connected to 208-volt systems: 200 volts.

c. Motors connected to 240-volt or 480-volt systems: 230/460 volts, dual connection.

2. Three phase:

a. Motors connected to 208-volt systems: 200 volts.

b. Motors, less than 74.6 kW (100 hp), connected to 240-volt or 480-volt systems: 208-

230/460 volts, dual connection.

c. Motors, 74.6 kW (100 hp) or larger, connected to 240-volt systems: 230 volts.

d. Motors, 74.6 kW (100 hp) or larger, connected to 480-volt systems: 460 volts.

e. Motors connected to high voltage systems (Over 600V): Shall conform to NEMA MG 1 for connection to the nominal system voltage shown on the drawings.

G. Number of phases shall be as follows:

1. Motors, less than 373 W (1/2 hp): Single phase.

2. Motors, 373 W (1/2 hp) and larger: 3 phase.

3. Exceptions:

a. Hermetically sealed motors.

03/17/2023

Section 23 05 12 - 5

b. Motors for equipment assemblies, less than 746 W (1 hp), may be single phase provided the manufacturer of the proposed assemblies cannot supply the assemblies with three phase motors.

H. Horsepower ratings shall be adequate for operating the connected loads continuously in the prevailing ambient temperatures in areas where the motors are installed, without exceeding the

NEMA standard temperature rises for the motor insulation.

I. Motor designs, as indicated by the NEMA code letters, shall be coordinated with the connected loads to assure adequate starting, acceleration, and running torque without exceeding nameplate ratings or considering service factor.

J. Motor Enclosures:

1. Shall be the NEMA types as specified and/or shown in the Contract Documents.

2. Where the types of motor enclosures are not shown on the drawings, they shall be the NEMA types per NEMA 250, which are most suitable for the environmental conditions where the motors are being installed. Enclosure requirements for certain conditions are as follows:

a. Motors located outdoors, indoors in wet or high humidity locations, or in unfiltered airstreams shall be totally enclosed type.

b. Where motors are located in an NEC 511 classified area, provide TEFC explosion proof motor enclosures.

c. Where motors are located in a corrosive environment, provide TEFC enclosures with corrosion resistant finish.

3. Enclosures shall be primed and finish coated at the factory with manufacturer's prime coat and standard finish.

K. Electrical Design Requirements:

1. Motors shall be continuous duty.

2. The insulation system shall be rated minimum of Class B, 130 degrees C (266 degrees F).

3. The maximum temperature rise by resistance at rated power shall not exceed Class B limits, 80 degrees C (176 degrees F).

4. The speed/torque and speed/current characteristics shall comply with NEMA Design A or B, as specified.

5. Motors shall be suitable for full voltage starting, unless otherwise noted. Coordinate motor features with applicable motor controllers.

6. Motors for variable frequency drive applications shall adhere to NEMA MG 1, Part 30, Application Considerations for Constant Speed Motors Used on a Sinusoidal Bus with

Harmonic Content and General-Purpose Motors Used with Adjustable-Voltage or

03/17/2023

Section 23 05 12 - 6

Adjustable-Frequency Controls or Both, or NEMA MG 1, Part 31, Definite-Purpose Inverter-

Fed Polyphase Motors.

L. Mechanical Design Requirements:

1. Bearings shall be rated in accordance with ABMA 9 or ABMA 11 for a minimum fatigue life of

26,280 hours for belt-driven loads and 100,000 hours for direct-drive loads based on L10

(Basic Rating Life) at full load direct coupled, except vertical high thrust motors which require a 40,000 hours rating. A minimum fatigue life of 40,000 hours is required for VFD drives.

2. Vertical motors shall be capable of withstanding a momentary up thrust of at least 30 percent of normal down thrust.

3. Grease lubricated bearings shall be designed for electric motor use. Grease shall be capable of the temperatures associated with electric motors and shall be compatible with Polyurea based greases.

4. Grease fittings, if provided, shall be Alemite type or equivalent.

5. Oil lubricated bearings, when specified, shall have an externally visible sight glass to view oil level.

6. Vibration shall not exceed 3.8 mm (0.15 inch) per second, unfiltered peak.

7. Noise level shall meet the requirements of the application.

8. Motors on 180 frames and larger shall have provisions for lifting eyes or lugs capable of a safety factor of 5.

9. All external fasteners shall be corrosion resistant.

10. Condensation heaters, when specified, shall keep motor windings at least 5 degrees C (9 degrees F) above ambient temperature.

11. Winding thermostats, when specified shall be normally closed, connected in series.

12. Grounding provisions shall be in the main terminal box.

M. Special Requirements:

1. Where motor power requirements of equipment furnished deviate from power shown on plans, provide electrical service designed under the requirements of NFPA 70 without additional cost or time to the Government.

2. Assemblies of motors, starters, controls and interlocks on factory assembled and wired devices shall be in accordance with the requirements of this specification.

3. Wire and cable materials specified in the electrical division of the specifications shall be modified as follows:

03/17/2023

Section 23 05 12 - 7

a. Wiring material located where temperatures can exceed 71 degrees C (160 degrees F) shall be stranded copper with Teflon FEP insulation with jacket. This includes wiring on the boilers.

b. Other wiring at boilers and to control panels shall be NFPA 70 designation THWN.

c. Provide shielded conductors or wiring in separate conduits for all instrumentation and control systems where recommended by manufacturer of equipment.

4. Select motor sizes so that the motors do not operate into the service factor at maximum required loads on the driven equipment. Motors on pumps shall be sized for non-overloading at all points on the pump performance curves.

5. Motors utilized with variable frequency drives shall be rated “inverter-duty” per NEMA MG 1, Part 31, Definite-Purpose Inverter-Fed Polyphase Motors. Provide motor shaft grounding apparatus that will protect bearings from damage from stray currents.

N. Additional requirements for specific motors, as indicated in the other sections listed in Article, RELATED SECTIONS shall also apply.

O. NEMA Premium Efficiency Electric Motors (Motor Efficiencies): All permanently wired polyphase motors of 746 W (1 hp) or more shall meet the minimum full-load efficiencies as indicated in the following table. Motors of 746 W (1 hp) or more with open, drip-proof, or TEFC enclosures shall be NEMA premium efficiency type, unless otherwise indicated. Motors provided as an integral part of motor driven equipment are excluded from this requirement if a minimum seasonal or overall efficiency requirement is indicated for that equipment by the provisions of another section.

Minimum Premium Efficiencies

Open Drip-Proof

Minimum Premium Efficiencies

Totally Enclosed Fan-Cooled (TEFC)

Rating kW (hp)

RPM

RPM

RPM

Rating kW (hp)

RPM

RPM

RPM

0.746 (1) 82.5% 85.5% 77.0% 0.746 (1) 82.5% 85.5% 77.0%

1.12 (1.5) 86.5% 86.5% 84.0% 1.12 (1.5) 87.5% 86.5% 84.0%

1.49 (2) 87.5% 86.5% 85.5% 1.49 (2) 88.5% 86.5% 85.5%

2.24 (3) 88.5% 89.5% 85.5% 2.24 (3) 89.5% 89.5% 86.5%

3.73 (5) 89.5% 89.5% 86.5% 3.73 (5) 89.5% 89.5% 88.5%

5.60 (7.5) 90.2% 91.0% 88.5% 5.60 (7.5) 91.0% 91.7% 89.5%

7.46 (10) 91.7% 91.7% 89.5% 7.46 (10) 91.0% 91.7% 90.2%

11.2 (15) 91.7% 93.0% 90.2% 11.2 (15) 91.7% 92.4% 91.0%

14.9 (20) 92.4% 93.0% 91.0% 14.9 (20) 91.7% 93.0% 91.0%

18.7 (25) 93.0% 93.6% 91.7% 18.7 (25) 93.0% 93.6% 91.7%

03/17/2023

Section 23 05 12 - 8

22.4 (30) 93.6% 94.1% 91.7% 22.4 (30) 93.0% 93.6% 91.7%

29.8 (40) 94.1% 94.1% 92.4% 29.8 (40) 94.1% 94.1% 92.4%

37.3 (50) 94.1% 94.5% 93.0% 37.3 (50) 94.1% 94.5% 93.0%

44.8 (60) 94.5% 95.0% 93.6% 44.8 (60) 94.5% 95.0% 93.6%

56.9 (75) 94.5% 95.0% 93.6% 56.9 (75) 94.5% 95.4% 93.6%

74.6 (100) 95.0% 95.4% 93.6% 74.6 (100) 95.0% 95.4% 94.1%

93.3 (125) 95.0% 95.4% 94.1% 93.3 (125) 95.0% 95.4% 95.0%

112 (150) 95.4% 95.8% 94.1% 112 (150) 95.8% 95.8% 95.0%

149.2 (200) 95.4% 95.8% 95.0% 149.2 (200) 95.8% 96.2% 95.4%

P. Minimum Power Factor at Full Load and Rated Voltage: 90 percent at 1200 RPM, 1800 RPM, and 3600 RPM. Power factor correction capacitors shall be provided unless the motor meets the

0.90 requirement without it or if the motor is controlled by a variable frequency drive. The power factor correction capacitors shall be able to withstand high voltage transients and power line variations without breakdown.

Q. Energy Efficiency of Small Motors (Motor Efficiencies): All motors under 746 W (1 hp) shall meet the requirements of the DOE Small Motor Regulation.

Polyphase Open Motors

Average full load efficiency

Capacitor-start capacitor-run and capacitor-start induction run open motors

Average full load efficiency

Rating kW (hp)

6 poles 4 poles poles Rating kW

(hp) 6 poles 4 poles poles

0.18 (0.25) 67.5 69.5 65.6 0.18 (0.25) 62.2 68.5 66.6

0.25 (0.33) 71.4 73.4 69.5 0.25 (0.33) 66.6 72.4 70.5

0.37 (0.5) 75.3 78.2 73.4 0.37 (0.5) 76.2 76.2 72.4

0.55 (0.75) 81.7 81.1 76.8 0.55 (0.75) 80.2 81.8 76.2

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install motors in accordance with manufacturer’s recommendations, the NEC, NEMA, as shown on the drawings and/or as required by other sections of these specifications.

B. If an installation is unsatisfactory to the COR, the Contractor shall correct the installation at no additional cost or time to the Government.

03/17/2023

Section 23 05 12 - 9

3.2 FIELD TESTS

A. All tests shall be witnessed by the Commissioning Agent or by the COR.

B. Perform an electric insulation resistance Test using a megohmmeter on all motors after installation, before startup. All shall test free from grounds.

C. Perform Load test in accordance with IEEE 112, Test Method B, to determine freedom from electrical or mechanical defects and compliance with performance data.

D. Insulation Resistance: Not less than one-half meg-ohm between stator conductors and frame, to be determined at the time of final inspection.

E. All test data shall be complied into a report form for each motor and provided to the contracting officer or their representative.

3.3 STARTUP AND TESTING

A. Perform tests as recommended by product manufacturer and listed standards and under actual or simulated operating conditions and prove full compliance with design and specified requirements.

Tests of the various items of equipment shall be performed simultaneously with the system of which each item is an integral part.

B. When any defects are detected, correct defects and repeat test at no additional cost or time to the

Government.

C. The Commissioning Agent will observe startup and contractor testing of selected equipment.

Coordinate the startup and contractor testing schedules with COR and Commissioning Agent.

Provide a minimum notice of 10 working days prior to startup and testing.

3.4 COMMISSIONING

A. Provide commissioning documentation in accordance with the requirements of Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

B. Components provided under this section of the specification will be tested as part of a larger system.

- - - E N D - - -

NOISE AND VIBRATION CONTROL FOR HVAC

PIPING AND EQUIPMENT

03/17/2023

Section 23 05 11 - 1

SECTION 23 05 41

NOISE AND VIBRATION CONTROL FOR HVAC PIPING AND EQUIPMENT

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section specifies the application of noise control measures and vibration control techniques to boiler plant rotating equipment and parts including chillers, cooling towers, boilers, pumps, fans, compressors, motors and steam turbines.

B. A complete listing of all common acronyms and abbreviations are included in Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA and SAMPLES.

B. Section 23 05 10, COMMON WORK RESULTS FOR HVAC.

C. Section 23 31 00, HVAC DUCTS and CASINGS.

D. Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

1.3 QUALITY ASSURANCE

A. Refer to article, QUALITY ASSURANCE in specification Section 23 05 11, COMMON WORK

RESULTS FOR HVAC and STEAM GENERATION.

B. Noise Criteria:

1. Noise levels in all 8 octave bands due to equipment and duct systems shall not exceed following NC levels:

TYPE OF ROOM NC LEVEL

Bathrooms and Toilet Rooms 40

Conference Rooms 35

Corridors(Public) 40

Lobbies, Waiting Areas 40

Locker Rooms 45

Offices, Large Open 40

Offices, Small Private 35

2. For equipment which has no sound power ratings scheduled on the plans, the contractor shall select equipment such that the fore-going noise criteria, local ordinance noise levels, and OSHA requirements are not exceeded. Selection procedure shall be in accordance with

ASHRAE Fundamentals Handbook, Chapter 8, Sound and Vibration.

3. An allowance, not to exceed 5db, may be added to the measured value to compensate for the variation of the room attenuating effect between room test condition prior to occupancy

03/17/2023

Section 23 05 11 - 2 and design condition after occupancy which may include the addition of sound absorbing material, such as, furniture. This allowance may not be taken after occupancy. The room attenuating effect is defined as the difference between sound power level emitted to room and sound pressure level in room.

4. In absence of specified measurement requirements, measure equipment noise levels three feet from equipment and at an elevation of maximum noise generation.

C. Allowable Vibration Tolerances for Rotating, Non-reciprocating Equipment: Not to exceed a self-excited vibration maximum velocity of 5 mm per second (0.20 inch per second) RMS, filter in, when measured with a vibration meter on bearing caps of machine in vertical, horizontal and axial directions or measured at equipment mounting feet if bearings are concealed. Measurements for internally isolated fans and motors may be made at the mounting feet.

1.4 SUBMITTALS

A. Submit in accordance with specification Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES.

B. Manufacturer's Literature and Data:

1. Vibration isolators:

a. Floor mountings

b. Hangers

2. Bases.

3. Acoustical enclosures.

C. Isolator manufacturer shall furnish with submittal load calculations for selection of isolators, including supplemental bases, based on lowest operating speed of equipment supported.

1.5 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE):

Handbook 2017 .......................... Fundamentals Handbook, Chapter 8, Sound and Vibration

C. American Society for Testing and Materials (ASTM):

A123/A123M-2017 ..................... Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

A307-2016 .................................. Standard Specification for Carbon Steel Bolts and Studs, 60,000

PSI Tensile Strength

D2240-05(2010) ......................... Standard Test Method for Rubber Property - Durometer

Hardness

D. Manufacturers Standardization (MSS):

SP-58-2018 ................................ Pipe Hangers and Supports-Materials, Design and Manufacture

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Section 23 05 11 - 3

E. Occupational Safety and Health Administration (OSHA):

29 CFR 1960.95 ......................... Occupational Noise Exposure

F. American Society of Civil Engineers (ASCE):

ASCE 7-2017 ............................. Minimum Design Loads for Buildings and Other Structures.

G. American National Standards Institute / Sheet Metal and Air Conditioning Contractor’s National

Association (ANSI/SMACNA):

001-2008 .................................... Seismic Restraint Manual: Guidelines for Mechanical Systems, 3rd Edition.

H. International Code Council (ICC):

IBC 2018 .................................... International Building Code.

I. Department of Veterans Affairs (VA):

H-18-8 2016 ............................... Seismic Design Requirements.

PART 2 - PRODUCTS

2.1 GENERAL REQUIREMENTS

A. Type of isolator, base, and minimum static deflection shall be as required for each specific equipment application as recommended by isolator or equipment manufacturer but subject to minimum requirements indicated herein and in the schedule on the drawings.

B. Elastometric Isolators shall comply with ASTM D2240 and be oil resistant neoprene with a maximum stiffness of 60 durometer and have a straight-line deflection curve.

C. Uniform Loading: Select and locate isolators to produce uniform loading and deflection even when equipment weight is not evenly distributed.

D. Color code isolators by type and size for easy identification of capacity.

2.2 VIBRATION ISOLATORS

A. Floor Mountings:

1. Double Deflection Neoprene (Type N): Shall include neoprene covered steel support plated

(top and bottom), friction pads, and necessary bolt holes.

2. Spring Isolators (Type S): Shall be free-standing, laterally stable and include acoustical friction pads and leveling bolts. Isolators shall have a minimum ratio of spring diameter-to--operating spring height of 1.0 and an additional travel to solid equal to 50 percent of rated deflection.

3. Pads (Type D), Washers (Type W), and Bushings (Type L): Pads shall be natural rubber or neoprene waffle, neoprene and steel waffle, or reinforced duck and neoprene. Washers and bushings shall be reinforced duck and neoprene. Washers and bushings shall be reinforced duck and neoprene. Size pads for a maximum load of 345 kPa (50 pounds per square inch).

B. Hangers: Shall be combination neoprene and springs unless otherwise noted and shall allow for expansion of pipe.

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Section 23 05 11 - 4

1. Combination Neoprene and Spring (Type H): Vibration hanger shall contain a spring and double deflection neoprene element in series. Spring shall have a diameter not less than 0.8 of compressed operating spring height. Spring shall have a minimum additional travel of 50 percent between design height and solid height. Spring shall permit a 15 degree angular misalignment without rubbing on hanger box.

2. Spring Position Hanger (Type HP): Similar to combination neoprene and spring hanger except hanger shall hold piping at a fixed elevation during installation and include a secondary adjustment feature to transfer load to spring while maintaining same position.

3. Neoprene (Type HN): Vibration hanger shall contain a double deflection type neoprene isolation element. Hanger rod shall be separated from contact with hanger bracket by a neoprene grommet.

4. Spring (Type HS): Vibration hanger shall contain a coiled steel spring in series with a neoprene grommet. Spring shall have a diameter not less than 0.8 of compressed operating spring height. Spring shall have a minimum additional travel of 50 percent between design height and solid height. Spring shall permit a 15 degree angular misalignment without rubbing on hanger box.

5. Hanger supports for piping 50 mm (2 inches) and larger shall have a pointer and scale deflection indicator.

2.3 BASES

A. Rails (Type R): Design rails with isolator brackets to reduce mounting height of equipment and cradle machines having legs or bases that do not require a complete supplementary base. To assure adequate stiffness, height of members shall be a minimum of 1/12 of longest base dimension but not less than 100 mm (4 inches). Where rails are used with neoprene mounts for small fans or close coupled pumps, extend rails to compensate overhang of housing.

B. Integral Structural Steel Base (Type B): Design base with isolator brackets to reduce mounting height of equipment which require a complete supplementary rigid base. To assure adequate stiffness, height of members shall be a minimum of 1/12 of longest base dimension, but not less than 100 mm (four inches).

C. Inertia Base (Type I): Base shall be a reinforced concrete inertia base. Pour concrete into a welded steel channel frame, incorporating prelocated equipment anchor bolts and pipe sleeves.

Level the concrete to provide a smooth uniform bearing surface for equipment mounting. Provide grout under uneven supports. Channel depth shall be a minimum of 1/12 of longest dimension of base but not less than 150 mm (six inches). Form shall include 13-mm (1/2-inch) reinforcing bars welded in place on minimum of 203 mm (eight inch) centers running both ways in a layer 40 mm

(1-1/2 inches) above bottom. Use height saving brackets in all mounting locations. Weight of

03/17/2023

Section 23 05 11 - 5 inertia base shall be equal to or greater than weight of equipment supported to provide a maximum peak-to-peak displacement of 2 mm (1/16 inch).

PART 3 - EXECUTION

3.1 INSTALLATION

A. Vibration Isolation:

1. No metal-to-metal contact will be permitted between fixed and floating parts.

2. Connections to Equipment: Allow for deflections equal to or greater than equipment deflections. Electrical, drain, piping connections, and other items made to rotating or reciprocating equipment (pumps, compressors, etc.) which rests on vibration isolators, shall be isolated from building structure for first three hangers or supports with a deflection equal to that used on the corresponding equipment.

3. Common Foundation: Mount each electric motor on same foundation as driven machine.

Hold driving motor and driven machine in positive rigid alignment with provision for adjusting motor alignment and belt tension. Bases shall be level throughout length and width. Provide shims to facilitate pipe connections, leveling, and bolting.

4. Provide heat shields where elastomers are subject to temperatures over 38 degrees C (l00 degrees F).

5. Extend bases for pipe elbow supports at discharge and suction connections at pumps. Pipe elbow supports shall not short circuit pump vibration to structure.

6. Non-rotating equipment such as heat exchangers and convertors shall be mounted on isolation units having the same static deflection as the isolation hangers or support of the pipe connected to the equipment.

B. Inspection and Adjustments: Check for vibration and noise transmission through connections, piping, ductwork, foundations, and walls. Adjust, repair, or replace isolators as required to reduce vibration and noise transmissions to specified levels.

3.2 ADJUSTING

A. Adjust vibration isolators after piping systems are filled and equipment is at operating weight.

B. Adjust limit stops on restrained spring isolators to mount equipment at normal operating height.

After equipment installation is complete, adjust limit stops so they are out of contact during normal operation.

C. Attach thrust limits at centerline of thrust and adjust to a maximum of 1/4inch (6-mm) movement during start and stop.

D. Adjust active height of spring isolators.

E. Adjust snubbers according to manufacturer's recommendations.

F. Adjust seismic restraints to permit free movement of equipment within normal mode of operation.

03/17/2023

Section 23 05 11 - 6

G. Torque anchor bolts according to equipment manufacturer's recommendations to resist seismic forces.

3.3 COMMISSIONING

A. Provide commissioning documentation in accordance with the requirements of section 23 08 00 –

COMMISSIONING OF HVAC SYSTEMS for all inspection, start up, and contractor testing required above and required by the System Readiness Checklist provided by the Commissioning

Agent.

B. Components provided under this section of the specification will be tested as part of a larger system. Refer to section 23 08 00 – COMMISSIONING OF HVAC SYSTEMS and related sections for contractor responsibilities for system commissioning.

T-1

SELECTION GUIDE FOR VIBRATION ISOLATORS

EQUIPMENT ON GRADE 20FT FLOOR SPAN 30FT FLOOR SPAN 40FT FLOOR SPAN 50FT FLOOR SPAN

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

REFRIGERATION MACHINES

ABSORPTION --- D 0.3 --- SP 0.8 --- SP 1.5 --- SP 1.5 --- SP 2.0

PACKAGED

HERMETIC

--- D 0.3 --- SP 0.8 --- SP 1.5 --- SP 1.5 R SP 2.5

OPEN CENTRIFUGAL B D 0.3 B SP 0.8 --- SP 1.5 B SP 1.5 B SP 3.5

RECIPROCATING:

ALL --- D 0.3 --- SP 0.8 R SP 2.0 R SP 2.5 R SP 3.5

COMPRESSORS AND VACUUM PUMPS

UP THROUGH 1-1/2 HP --- D,L,

W

0.8 ---- D,L, W

0.8 --- D,L, W

1.5 --- D,L, W

1.5 --- D,L, W

2 HP AND OVER:

500 - 750 RPM --- D 0.8 --- S 0.8 --- S 1.5 --- S 1.5 --- S 2.5

750 RPM & OVER --- D 0.8 --- S 0.8 --- S 1.5 --- S 1.5 --- S 2.5

PUMPS

CLOSE

COUPLED

UP TO

1-1/2

HP

--- --- --- --- D,L, W

--- --- D,L, W

--- --- D,L, W

--- --- D,L, W

2 HP &

OVER

--- --- --- I S 0.8 I S 1.5 I S 1.5 I S 2.0

T-2

EQUIPMENT ON GRADE 20FT FLOOR SPAN 30FT FLOOR SPAN 40FT FLOOR SPAN 50FT FLOOR SPAN

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

LARGE

INLINE

Up to

25 HP

--- --- --- --- S 0.75 --- S 1.50 --- S 1.50 --- --- NA

26 HP

THRU

30 HP

--- --- --- --- S 1.0 --- S 1.50 --- S 2.50 --- --- NA

BASE

MOUNTED

UP TO

10 HP

--- --- --- --- D,L, W

--- --- D,L, W

--- --- D,L, W

--- --- D,L, W

15 HP

THRU

40 HP

I S 1.0 I S 1.0 I S 2.0 I S 2.0 I S 2.0

50 HP

OVER

I S 1.0 I S 1.0 I S 2.0 I S 2.5 I S 2.5

ROOF FANS

ABOVE OCCUPIED AREAS:

5 HP & OVER --- --- --- CB S 1.0 CB S 1.0 CB S 1.0 CB S 1.0

CENTRIFUGAL FANS

UP TO 50 HP:

UP TO 200 RPM B N 0.3 B S 2.5 B S 2.5 B S 3.5 B S 3.5

201 - 300 RPM B N 0.3 B S 2.0 B S 2.5 B S 2.5 B S 3.5

301 - 500 RPM B N 0.3 B S 2.0 B S 2.0 B S 2.5 B S 3.5

501 RPM & OVER B N 0.3 B S 2.0 B S 2.0 B S 2.0 B S 2.5

T-3

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

60 HP & OVER:

UP TO 300 RPM B S 2.0 I S 2.5 I S 3.5 I S 3.5 I S 3.5

301 - 500 RPM B S 2.0 I S 2.0 I S 2.5 I S 3.5 I S 3.5

501 RPM & OVER B S 1.0 I S 2.0 I S 2.0 I S 2.5 I S 2.5

COOLING TOWERS

UP TO 500 RPM --- --- --- --- SP 2.5 --- SP 2.5 --- SP 2.5 --- SP 3.5

501 RPM & OVER --- --- --- --- SP 0.75 --- SP 0.75 --- SP 1.5 --- SP 2.5

INTERNAL COMBUSTION ENGINES

UP TO 25 HP I N 0.75 I N 1.5 I S 2.5 I S 3.5 I S 4.5

30 THRU 100 HP I N 0.75 I N 1.5 I S 2.5 I S 3.5 I S 4.5

125 HP & OVER I N 0.75 I N 1.5 I S 2.5 I S 3.5 I S 4.5

AIR HANDLING UNIT PACKAGES

SUSPENDED:

UP THRU 5 HP --- --- --- --- H 1.0 --- H 1.0 --- H 1.0 --- H 1.0

7-1/2 HP & OVER:

UP TO 500 RPM --- --- --- --- H,

THR

1.5 --- H, THR

2.5 --- H, THR

2.5 --- H, THR

2.5

T-4

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

BAS

E

TYPE

ISOL

TYPE

MIN

DEFL

501 RPM & OVER --- --- --- --- H,

THR

0.8 --- H, THR

0.8 --- H,TH

R

0.8 --- H,TH

R

2.0

FLOOR MOUNTED:

UP THRU 5 HP --- D --- --- S 1.0 --- S 1.0 --- S 1.0 --- S 1.0

7-1/2 HP & OVER:

UP TO 500 RPM --- D --- R S,

THR

1.5 R S, THR

2.5 R S, THR

2.5 R S, THR

2.5

501 RPM & OVER --- D --- --- S,

THR

0.8 --- S, THR

0.8 R S, THR

1.5 R S, THR

2.0

HEAT PUMPS

ALL --- S 0.75 --- S 0.75 --- S 0.75 CB S 1.5 --- --- NA

CONDENSING UNITS

ALL --- SS 0.25 --- SS 0.75 --- SS 1.5 CB SS 1.5 --- --- NA

IN-LINE CENTRIFUGAL AND VANE AXIAL FANS, FLOOR MOUNTED: (APR 9)

UP THRU 50 HP:

UP TO 300 RPM --- D --- R S 2.5 R S 2.5 R S 2.5 R S 3.5

301 - 500 RPM --- D --- R S 2.0 R S 2.0 R S 2.5 R S 2.5

501 - & OVER --- D --- --- S 1.0 --- S 1.0 R S 2.0 R S 2.5

60 HP AND OVER:

301 - 500 RPM R S 1.0 R S 2.0 R S 2.0 R S 2.5 R S 3.5

501 RPM & OVER R S 1.0 R S 2.0 R S 2.0 R S 2.0 R S 2.5

T-5

NOTES:

1. Edit the Table above to suit where isolator, other than those shown, are used, such as for seismic restraints and position limit stops.

2. For suspended floors lighter than 100 mm (4 inch) thick concrete, select deflection requirements from next higher span.

3. For separate chiller building on grade, pump isolators may be omitted.

4. Direct bolt fire pumps to concrete base. Provide pads (D) for domestic water booster pump package.

5. For projects in seismic areas, use only SS & DS type isolators and snubbers.

6. For floor mounted in-line centrifugal blowers (ARR 1): use "B" type in lieu of "R" type base.

7. Suspended: Use "H" isolators of same deflection as floor mounted.

TESTING, ADJUSTING, AND BALANCING FOR HVAC 03/17/2023

Section 23 05 93 - 1

SECTION 23 05 93

TESTING, ADJUSTING, AND BALANCING FOR HVAC

PART 1 - GENERAL

1.1 DESCRIPTION

A. Testing, adjusting, and balancing (TAB) of heating, ventilating and air conditioning (HVAC) systems. TAB includes the following:

1. Planning systematic TAB procedures.

2. Design Review Report.

3. Systems Inspection report.

4. Duct Air Leakage test report.

5. Systems Readiness Report.

6. Balancing air and water distribution systems; adjustment of total system to provide design performance; and testing performance of equipment and automatic controls.

7. Vibration and sound measurements.

8. Recording and reporting results.

B. Definitions:

1. Basic TAB used in this Section: Chapter 39, "Testing, Adjusting and Balancing" of 2019

ASHRAE Handbook, "HVAC Applications".

2. TAB: Testing, Adjusting and Balancing; the process of checking and adjusting HVAC systems to meet design objectives.

3. AABC: Associated Air Balance Council.

4. NEBB: National Environmental Balancing Bureau.

5. Hydronic Systems: Includes chilled water systems.

6. Air Systems: Includes all supply air, return air, exhaust air and relief air systems.

7. Flow rate tolerance: The allowable percentage variation, minus to plus, of actual flow rate from values (design) in the contract documents.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES.

B. Section 23 05 11, COMMON WORK RESULTS FOR HVAC.

C. Section 23 05 41, NOISE AND VIBRATION CONTROL FOR HVAC PIPING AND EQUIPMENT.

D. Section 23 07 11, HVAC, AND BOILER PLANT INSULATION.

E. Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

F. Section 23 09 23, DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC.

G. Section 23 31 00, HVAC DUCTS AND CASINGS.

H. Section 23 36 00, AIR TERMINAL UNITS.

Section 23 05 93 - 2

1.3 QUALITY ASSURANCE

A. Refer to Articles, Quality Assurance and Submittals, in Section 23 05 11, COMMON WORK

RESULTS FOR HVAC and Section 23 08 00, COMMISSIONING OF HVAC SYSTEMS.

B. Qualifications:

1. TAB Agency: The TAB agency shall be a subcontractor of the General Contractor and shall report to and be paid by the General Contractor.

2. The TAB agency shall be either a certified member of AABC, NEEB, TABB or NEBB to perform TAB service for HVAC, water balancing and vibrations and sound testing of equipment. The certification shall be maintained for the entire duration of duties specified herein. If, for any reason, the agency loses subject certification during this period, the

General Contractor shall immediately notify the COR and submit another qualified TAB firm for approval. Any agency that has been the subject of disciplinary action by either the AABC, TABB or NEBB within the five years preceding Contract Award shall not be eligible to perform any work related to the TAB. All work performed in this Section and in other related Sections by the TAB agency shall be considered invalid if the TAB agency loses its certification prior to

Contract completion, and the successor agency’s review shows unsatisfactory work performed by the predecessor agency.

3. TAB Specialist: The TAB specialist shall be either a member of AABC or TABB or an experienced technician of the Agency certified by NEBB. The certification shall be maintained for the entire duration of duties specified herein. If, for any reason, the Specialist loses subject certification during this period, the General Contractor shall immediately notify the

Resident Engineer and submit another TAB Specialist for approval. Any individual that has been the subject of disciplinary action by either the AABC or the NEBB within the five years preceding Contract Award shall not be eligible to perform any duties related to the HVAC systems, including TAB. All work specified in this Section and in other related Sections performed by the TAB specialist shall be considered invalid if the TAB Specialist loses its certification prior to Contract completion and must be performed by an approved successor.

4. TAB Specialist shall be identified by the General Contractor within 60 days after the notice to proceed. The TAB specialist will be coordinating, scheduling and reporting all TAB work and related activities and will provide necessary information as required by the Resident

Engineer. The responsibilities would specifically include:

a. Shall directly supervise all TAB work.

b. Shall sign the TAB reports that bear the seal of the TAB standard. The reports shall be accompanied by report forms and schematic drawings required by the TAB standard, AABC, TABB or NEBB.

c. Would follow all TAB work through its satisfactory completion.

Section 23 05 93 - 3

d. Shall provide final markings of settings of all HVAC adjustment devices.

e. Permanently mark location of duct test ports.

5. All TAB technicians performing actual TAB work shall be experienced and must have done satisfactory work on a minimum of 3 projects comparable in size and complexity to this project. Qualifications must be certified by the TAB agency in writing. The lead technician shall be certified by AABC, TABB or NEBB

C. Test Equipment Criteria: The instrumentation shall meet the accuracy/calibration requirements established by AABC National Standards, TABB/SMACNA International Standards, or by NEBB

Procedural Standards for Testing, Adjusting and Balancing of Environmental Systems and instrument manufacturer. Provide calibration history of the instruments to be used for test and balance purpose.

D. TAB Criteria:

1. One or more of the applicable AABC, NEBB,TABB or SMACNA publications, supplemented by ASHRAE Handbook "2019 HVAC Applications" Chapter 39, and requirements stated herein shall be the basis for planning, procedures, and reports.

2. Flow rate tolerance: Following tolerances are allowed. For tolerances not mentioned herein follow 2011 ASHRAE Handbook "2019 HVAC Applications", Chapter 39, as a guideline. Air

Filter resistance during tests, artificially imposed if necessary, shall be at least 100 percent of manufacturer recommended change over pressure drop values for pre-filters and after-filters.

a. Air handling unit and all other fans, cubic meters/min (cubic feet per minute): Minus 0 percent to plus l0 percent.

b. Air terminal units (maximum values): Minus 2 percent to plus l0 percent.

c. Exhaust hoods/cabinets: 0 percent to plus l0 percent.

d. Minimum outside air: 0 percent to plus 10 percent.

e. Individual room air outlets and inlets, and air flow rates not mentioned above: Minus 5 percent to plus l0 percent except if the air to a space is 100 CFM or less the tolerance would be minus 5 to plus 5 percent.

f. Heating hot water pumps and hot water coils: Minus 5 percent to plus 5 percent.

g. Chilled water and condenser water pumps: Minus 0 percent to plus 5 percent.

h. Chilled water coils: Minus 0 percent to plus 5 percent.

3. Systems shall be adjusted for energy efficient operation as described in PART 3.

4. Typical TAB procedures and critical path results shall be demonstrated to the Resident

Engineer for one air distribution system (including all fans, three terminal units, three rooms randomly selected by the COR one of which shall be a critical path) and one hydronic system

(pumps and three coils) as follows:

a. When field TAB work begins.

Section 23 05 93 - 4

b. During each partial final inspection and the final inspection for the project if requested by

VA.

1.4 SUBMITTALS

A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and

SAMPLES.

B. Submit names and qualifications of TAB agency and TAB specialists within 60 days after the notice to proceed. Submit information on three recently completed projects and a list of proposed test equipment.

C. For use by the Resident Engineer staff, submit one complete set of applicable AABC,NEBB or

TABB publications that will be the basis of TAB work.

D. Submit Following for Review and Approval:

1. Design Review Report within 60 days for design-build projects after the system layout on air and water side is completed by the Contractor.

2. Systems inspection report on equipment and installation for conformance with design.

3. Duct Air Leakage Test Report.

4. Systems Readiness Report.

5. Intermediate and Final TAB reports covering flow balance and adjustments, performance tests, vibration tests and sound tests.

6. Include in each report the critical path for each balanced branch (air and hydronic. Every branch shall have at least one terminal device damper 100% open.

E. Prior to request for Final or Partial Final inspection, submit completed Test and Balance report for the area with noted critical paths.

1.5 APPLICABLE PUBLICATIONS

A. The following publications form a part of this specification to the extent indicated by the reference thereto. In text the publications are referenced to by the acronym of the organization.

B. American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc. (ASHRAE):

Handbook 2019 .......................... HVAC Applications ASHRAE Handbook, Chapter 39, Testing, Adjusting, and Balancing and Chapter 49, Sound and Vibration

Control

C. Associated Air Balance Council (AABC):

7th Edition 2016 .......................... AABC National Standards for Total System Balance

D. National Environmental Balancing Bureau (NEBB):

9th Edition 2019 .......................... Procedural Standards for Testing, Adjusting, Balancing of

Environmental Systems

3rd Edition 2015 ........................ Procedural Standards for the Measurement of Sound and

Vibration

Section 23 05 93 - 5

2rd Edition 2019 ... Standard for Whole Building Technical Commissioning of New Construction

E. Sheet Metal and Air Conditioning Contractors National Association (SMACNA):

3rd Edition 2005 .......................... HVAC SYSTEMS Testing, Adjusting and Balancing

TABB- TAB Procedural Guide Current Edition

PART 2 - PRODUCTS

2.1 PLUGS

Provide plastic plugs to seal holes drilled in ductwork for test purposes.

2.2 INSULATION REPAIR MATERIAL

See Section 23 07 11, HVAC and BOILER PLANT INSULATION Provide for repair of insulation removed or damaged for TAB work.

PART 3 - EXECUTION

3.1 GENERAL

A. Refer to TAB Criteria in Article, Quality Assurance.

B. Obtain applicable contract documents and copies of approved submittals for HVAC equipment and automatic control systems.

3.2 DESIGN REVIEW REPORT

The TAB Specialist shall review the Contract Plans and specifications and advise the Resident

Engineer of any design deficiencies that would prevent the HVAC systems from effectively operating in accordance with the sequence of operation specified or prevent the effective and accurate TAB of the system. The TAB Specialist shall provide a report individually listing each deficiency and the corresponding proposed corrective action necessary for proper system operation.

3.3 SYSTEMS INSPECTION REPORT

A. Inspect equipment and installation for conformance with design.

B. The inspection and report is to be done after air distribution equipment is on site and duct installation has begun, but well in advance of performance testing and balancing work. The purpose of the inspection is to identify and report deviations from design and ensure that systems will be ready for TAB at the appropriate time.

C. Reports: Follow check list format developed by AABC, NEBB or SMACNA (TABB), supplemented by narrative comments, with emphasis on air handling units and fans. Check for conformance with submittals. Verify that diffuser and register sizes are correct. Check air terminal unit installation including their duct sizes and routing.

Section 23 05 93 - 6

3.4 DUCT AIR LEAKAGE TEST REPORT

TAB Agency shall perform the leakage test as outlined in "Duct leakage Tests and Repairs" in

Section 23 31 00, HVAC DUCTS and CASINGS for TAB agency’s role and responsibilities in witnessing, recording and reporting of deficiencies.

3.5 SYSTEM READINESS REPORT

A. The TAB Contractor shall measure existing air and water flow rates associated with existing systems utilized to serve renovated areas as indicated on drawings. Submit report of findings to resident engineer.

B. Inspect each System to ensure that it is complete including installation and operation of controls.

Submit report to RE in standard format and forms prepared and or approved by the

Commissioning Agent.

C. Verify that all items such as ductwork piping, dampers, valves, ports, terminals, connectors, etc., that is required for TAB are installed. Provide a report to the Resident Engineer.

3.6 TAB REPORTS

A. Submit an intermediate report for each phase of systems and equipment tested and balanced to establish satisfactory test results.

B. The TAB contractor shall provide raw data immediately in writing to the Resident Engineer if there is a problem in achieving intended results before submitting a formal report.

C. If over 20 percent of readings in the intermediate report fall outside the acceptable range, the

TAB report shall be considered invalid and all contract TAB work shall be repeated after engineering and construction have been evaluated and re-submitted for approval at no additional cost to the owner.

D. Do not proceed with the remaining systems until intermediate report is approved by the Resident

Engineer.

3.7 TAB PROCEDURES

A. TAB shall be performed in accordance with the requirement of the Standard under which TAB agency is certified by either AABC, TABB or NEBB. Balancing shall be done proportionally to all applicable systems.

B. General: During TAB all related system components shall be in full operation.

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