PWS-HVAC Water Treatment_redacted.pdf
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- PANAPG-24-P-0000013039
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This is a Performance Work Statement (PWS) for Water Treatment Chemicals for Boilers, Cooling Towers, and Circulated Water Systems at Aberdeen Proving Ground, Maryland, dated 04 April 2024. The contract requires a contractor to provide comprehensive water treatment chemicals, technical expertise, and services for heating and cooling systems across multiple locations, including boilers, cooling towers, and closed-loop water systems. The primary objectives are to control scale, corrosion, and organic growth within treated systems through continuous water analysis, chemical treatment, and monitoring.
The contract includes detailed requirements for chemical treatment, including weekly inspections, bi-weekly testing of water parameters such as hardness, alkalinity, conductivity, and pH, and maintenance of specific quality standards. The contractor must be ISO 9001:2008 certified, have a minimum of ten years' experience in water treatment, possess an ASSE12080 Legionella Water Safety and Management Specialist Certification, and provide on-site water treatment support. Technical exhibits detail the specific boilers, cooling towers, and closed-loop systems to be treated, along with an estimated product list including various sulfite, corrosion inhibitor, and antimicrobial chemicals in different container sizes and delivery methods.
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PERFORMANCE WORK STATEMENT (PWS)
WATER TREATMENT CHEMICALS FOR BOILERS, COOLING TOWERS AND
CIRCULATED WATER SYSTEMS
ABERDEEN PROVING GROUND, MARYLAND
04 APRIL 2024
1 Contents
1.0 INTRODUCTION
1.3 Climatic Conditions
1.4 Facility Access
1.5 Traffic Flow
1.6 Drainage
1.7 Restoration of Landscape Damage
1.8 Dust Suppression
1.9 Utility Location
1.10 Excavation Permits
1.11 Work Clearance
2.0 REQUIREMENTS
2.1 Description of Services
2.1.0.2 EVALUATION FACTORS
2.1.0.6 GENERAL REQUIREMENTS AND PROCEDURES
2.1.0.9 CHEMICAL TREATMENT OF BOILERS
2.1.0.16 ORDERING PROCEDURES
2.1.2 General Information
2.1.3 Place of Performance and Hours of Operation
2.1.4 Federal Holidays
2.1.5 Travel/Temporary Duty
2.1.6 Emergency Services
2.1.7 Contract Administration and Management
2.1.8 COR/ACOR Functions
2.1.9 Quality Control (QC)
2.1.10 Subcontract Management
2.1.11 Contractor Employees
2.1.12 Business Relations
2.2 Work Management
2.2.1 Coordination
2.3 As-Builts and Geospatial Information System (GIS)
2.3.1 Maintain As-Builts
2.3.2 Real Property Records Updates
2.3.3 GIS
2.3.4 GIS Support Services
2.3.5 GIS Files
2.3.6 Other Documents
2.4 Historic Property or Archaeological Site
2.4.1 Repair and Replacement
2.5 Special Requirements
2.5.1 Security
2.5.2 Security Training
2.5.3 Safety
2.5.4 Training, Physical Requirements, or other Expertise Required
2.5.5 Environmental Requirements
2.5.6 Contingency Plans
3.0 PERFORMANCE REQUIREMENTS AND STANDARDS
3.1 Performance Task Requirements, Standards and Acceptable Quality Levels (AQLs)
3.2 Quality Assurance
4.0 PERFORMANCE REQUIREMENTS SUMMARY (PRS) MATRIX
5.0 COMMON LEVELS OF SERVICE (SERVICE)
6.0 DELIVERABLES
7.0 RELATED DOCUMENTS
7.1 Definitions and Acronyms
7.1.1 Definitions
7.2 Acronyms
7.3 Applicable Directives, Publications
7.3 22
7.4 N/A
7.4.1 Utilities
7.5 Contractor-Furnished Material (CFM)/Property (CFP)/Equipment (CFE
7.5.1 Contractor-Furnished Material and Responsibilities
7.5.2 Contractor-Furnished Items
7.5.3. Contractor Facilities
7.6 U.S. Department of Labor (DOL) Wage Determination (WD)
7.7 Technical Exhibit – Boilers, Chillers, Towers and closed loop
7.8 Technical Exhibit – Estimated Product List
1.0 Introduction. This is a non-personal services contract to provide Water Treatment Chemicals, Services for Boilers, Cooling Towers and closed hot and chilled water Water Systems. The Government will not exercise any supervision or control over the contract service providers. The Contractor shall perform to the standards specified in this Performance Work Statement (PWS).
Contract service providers shall be accountable solely to the Contractor who, in turn is responsible to the Government. The Contractor shall provide all personnel, equipment, supplies, facilities, transportation, tools, materials, supervision, and other items and non-personal services necessary as defined in this PWS.
1.1 Background. Aberdeen Proving Ground (APG) is in Maryland and has DPW Service jurisdiction over six (6) Government locations which include APG North-Aberdeen, APG South-Edgewood, Graces Quarters- Middle River, Churchville Test Track-Churchville, Adelphi Laboratory Center (ALC)-Adelphi, and Blossom Point Research Facility (BPRF)-LaPlata and consists of approximately 75,580 acres and 1,702 buildings (TE-D).
The workforce has more than 23,000 military, civilian and contactor employees who are responsible for numerous technical achievements in military intelligence, medical research, engineering, and computer technology. There are approximately 2,000 resident family members.
1.1.0 APG Directorate of Public Works (DPW) operates and maintains facilities, structures, utilities, roads, land, and all the related equipment located on APG. DPW currently has inventoried approximately 4,445 facilities, structures, utilities, and land, identified at over 30,000 separate locations with over 25,000 pieces of equipment. DPW provides the following programs and services: facility operations and maintenance, design, construction, utility and energy conservation, recycling; solid waste management, custodial services, landscaping, and environmental, safety and occupational health. DPW serves over 80 Garrison Supported Organizations (GSO) with over 16 million square feet of space.
1.2 Objectives. The Contractor shall ensure all work accomplished in the performance of this PWS meets all applicable Federal, State, and Local Laws, Regulations, and Directives to include, but not limited to, the publications in Section 7, Related Documents. The intent of this requirement is to obtain recurring treatment chemicals supplies and associated incidental services for boilers, cooling towers, and circulated hot and chilled water systems at the Aberdeen and Edgewood Areas of Aberdeen Proving Ground (APG), Maryland.
1.2.1 The Contractor shall compile historical data, prepare required reports, and submit all information as specified by the Deliverables presented in the contract. The Contractor shall ensure all work in support of mission requirements tendered to the Government for acceptance conform to the measurable performance standards of quality, timeliness, and quantity specified in the PWS of this contract.
The intent is to establish work requirements that are performance-based and results-oriented. The Contractor shall determine the best and most cost-effective ways to fulfill Water Treatment Chemicals/Services for Boilers, Cooling Towers and Circulated Water Systems and their component needs, emphasizing innovation and commercial best practices.
1.3 Climatic Conditions. The average annual rainfall is 42.87 inches; with the wettest months being June - September. The average annual snowfall is 18 inches, with snowfall expected during the months of November to March. The average frost-free period (growing season) during the year is about 215 days.
The first killing frost may be expected about October, and the last killing frost generally occurs in April. The average annual maximum and minimum temperatures are approximately 65.2°- a n d 45. 4° -degrees Fahrenheit, respectively. Monthly normal temperatures range from a low of 24.7°F degrees in the month of January to a high of 86.7°F degrees in the month of July. Summer temperatures often reach 84.8°degrees Fahrenheit, while sub-freezing weather is common during the winter months.
1.4 Facility Access. The Contractor shall ensure access to all fire detection and suppression systems in case of emergencies or for other Fire Department purposes. The Contractor shall inform the Fire Department point-of-contact (POC), prior to outages that will impact the function of the system, special problems, or circumstances, which require Fire Department inspection. The Fire Department will reset alarm systems to operational status.
1.5 Traffic Flow. N/A
1.6 Drainage. N/A
1.7 Restoration of Landscape Damage. N/A
1.8 Dust Suppression. N/A
1.9 Utility Location. N/A
1.10 Excavation Permits. N/A
1.11 Work Clearance. N/A
2.0 Requirements.
2.1 Description of Services.
The purpose of this contract is to provide Aberdeen Proving Grounds (APG), North (AA) and South (EA) with all chemicals, tools, materials, equipment, transportation, technical expertise, and services incidental to provide the necessary water treatment chemicals for heating and cooling systems and associated equipment in accordance with the requirements specified herein. These chemicals shall control scale, corrosion, and organic growth within the treated systems. The work consists of performing continuous, incidental analysis of the water present in these systems. This includes setting up and/or adjusting controls on chemical feed pumps;
supplying and dispensing chemicals to meet specified concentration levels; monitoring chemical levels to maintain required concentrations; analyzing raw water, softened makeup water, and feed water; adjusting water softener controls; regeneration of water softeners;
adding salt and resin to water softeners; adjusting blow-down controllers on boilers and cooling towers, and making recommendations to attain optimum water quality. The contractor shall work with the Government operating staff to accomplish all necessary requirements. The contractor shall coordinate deliveries of all chemical containers with the Government acceptor.
The chemicals on the contractor's tanker truck(s) (Mini bulk) shall be delivered directly to individual sites. These deliveries are not required to go through the receiving warehouse.
2.1.0 The Government makes no representation or guarantee as to the condition of equipment on the start date of the contract, and no adjustments will be made in contract price relative to equipment condition after award. The contractor shall make recommendations to the Government operating staff if equipment is found to be defective or missing during the period of this contract.
2.1.0.1 EXISTING INVENTORY:
The contractor shall examine the existing inventory before initiating the new treatment program and shall notify the Contracting Office if his/her treatment is incompatible with the existing inventory. Based on the notification, the Contracting Office will decide if continued use of the existing inventory is warranted.
The contractor shall supply treatment products in disposable containers. All containers shall be labeled at the factory as to its contents. Any container without a label will be rejected by the Government and returned for corrections. The contractor shall remove any container that is missing a label, is damaged or contains a label that cannot be read. The contractor shall not re-label containers on-site. Additionally, the contractor shall certify, in writing to the Government acceptor that he/she has a drum recycling and elimination program established.
The contractor shall remove these containers from the installation monthly.
The contractor shall supply treatment products in mini-bulk delivery form when directed by the Government acceptor. Delivery of chemicals by this method will be no less than 20 gallons per site and could be as great as 1,000 gallons per site. The average existing tanks range in size from 30 to 200 gallons. Each delivery shall be metered at the truck and a receipt printed and provided to the Government.
All containers, both disposable cans and bulk delivery drums, shall have a secondary containment capable of holding the entire contents of the primary container.
The contractor shall submit a certified list of active ingredients for each product he/she intends to supply. This list shall include the percentage by weight or volume of each ingredient per unit of product. If the requested information is proprietary in nature, then only those Government employees with a need to know will have access to it. This information will not be released to the public.
2.1.0.2 EVALUATION FACTORS:
The following factors will be evaluated to determine offeror’s technical acceptability. The contractor must be found technically acceptable in all factors to be considered for award. A furnished copy of all resumes(s), certificate(s) and any other pertinent supporting documentation shall be submitted with the proposal as proof of qualification. Failure to submit proof of qualification will result in a rating of Technically Unacceptable. Submissions shall not exceed 30 pages and all submissions shall be submitted electronically.
The chemical manufacturer/supplier shall be an International Organization for Standardization (ISO) 9001:2008 certified company. ISO 9001:2008 is an international standard for quality management and assurance. ISO 9001:2008 certification typically involves quality assurance audits conducted by an independent third-party registrar that scrutinizes aspects of a company's quality system. It requires strict compliance with ISO quality standards as well as the company's own procedures, supported by documentation that must be consistently maintained.
The contractor shall have a minimum of ten years’ experience servicing boiler and cooling water systems. No other contractors need apply.
The contractor shall possess the certification ASSE12080 Legionella Water Safety and Management Specialist Certification. Certification shall be submitted with proposal as proof of qualification. No other contractors need apply.
The contractor shall provide on-site water treatment support to gather samples, test, dispense, and monitor water chemistry on a continual basis. The on-site water treatment support individual(s) shall have a minimum of five (5) years of experience servicing boiler and cooling water systems. Additional support personnel under the supervision of the primary on-site water treatment support individual(s) are authorized to assist completion of this requirement. These personnel are not required to possess any special qualifications. The on-site water treatment support individual(s) shall always remain on site when assisting personnel are working on a system.
No substitutions shall be made to the on-site water treatment support except in accordance with this paragraph. All proposed substitutions shall be submitted, in writing, fourteen (14) calendar days in advance of the proposed substitutions to the Contracting Office. All requests for substitutions shall include a complete resume for the proposed substitute, and any other information requested by the Contracting Office as needed to approve or disapprove the proposed substitution. The Contracting Office will evaluate such requests and promptly notify the contractor of approval or disapproval thereof.
The contractor shall provide the name and certification of a state of Maryland (or equivalent) certified laboratory that will be utilized to perform metallographic analysis, chemical and deposition analysis.
2.1.0.3 CONTRACTOR FURNISHED ITEMS. The contractor shall provide all equipment, transportation, and materials to perform the requirements of this contract. When disputes arise concerning material such as the type of chemicals provided, the contractor shall, at no cost to the Government, remove and/or replace the material so that compliance with the Government's requirements are satisfied. At any time during this contract, the Government may request samples of each chemical proposed for use by the contractor. It will be the Government's prerogative to have these samples tested for ingredients by its own sources, or to require the contractor to have the samples tested by an independent laboratory. The testing laboratory will determine the required testing size of these samples. The cost for sampling and testing will be the responsibility of the contractor. If testing by the independent laboratory proves that the contractor is not at fault, then the Contracting Officer will issue a modification to pay for the sampling and testing cost.
2.1.0.4 MANAGEMENT VERIFICATION. The contractor shall verify the total work effort associated with incidental services required herein to assure fully adequate and timely completion of these incidental services. Included in this function are a full range of management duties including, but not limited to, planning, scheduling, cost accounting, report preparation, establishing and maintaining records, and quality control. The contractor shall provide adequate personnel with the necessary management expertise to assure the performance of the work in accordance with sound and efficient management practices. The contractor shall provide an English speaking and writing Project Manager who shall be available for communication with the Contracting Office and other Government representatives during delivery. The individual shall be responsible for the overall management and coordination of the contract and shall act as the central point of contact with the Government.
The contractor shall provide a telephone number(s), at which the Project Manager may be contacted on a seven day-a-week, twenty-four hours, a day basis. The on-site water treatment support individual(s) shall not serve in a dual capacity as the Project Manager.
2.1.0.5 CONTINUITY OF SUPPLY:
To ensure continuity of essential supply, the contractor shall be prepared to fully supply chemicals on the start date of this contract and should not assume that Government or previous contractor employees will be available to guide, direct, or specifically orient each new employee.
2.1.0.6 GENERAL REQUIREMENTS AND PROCEDURES:
Standards. All work shall meet the standards specified herein and shall be accomplished in conformance with approved and accepted standards of the Heating and Air Conditioning trades industry; the equipment manufacturer; all applicable activity, local, state, and federal standards; and all applicable building and safety codes.
Major Repairs. Major repair is not considered to be within the scope of this contract and will be accomplished by a separate contract vehicle or by Government forces. This exclusion does not apply if the repair is required to correct damage caused by the contractor's negligence. Repair of damage caused by the contractor will be completed at the contractor's expense.
Disagreements concerning responsibility for repairs will be forwarded to the Contracting Officer for resolution.
Replacement, Modernization, Renovation. During the term of the contract, the Government may replace, renovate, or improve equipment, systems, and components at the Government's expense and by means not associated with this contract.
Equipment Under Manufacturer's or Installer's Warranty. Equipment, components, and parts, other than those installed under this contract, shall not be removed, or replaced or deficiencies corrected while still under warranty of the manufacturer or the installer without prior approval of the Contracting Officer. All defects in material or workmanship, defective parts, or improper installation and adjustments found by the contractor shall be reported to the Government acceptor and Contracting Office so that necessary action may be taken. The contractor shall be knowledgeable of the equipment, parts, and components that are covered by warranty and the duration of such warranties. Available warranty information will be furnished to the contractor by the Government acceptor.
Reporting Equipment Deficiencies. Any equipment deficiencies noted by the contractor during incidental service work, or at any other time shall be reported in writing to the Government acceptor for that building or facility.
(1) Deficiencies discovered which could potentially jeopardize the operation of items of equipment in critical facilities shall be reported by phone immediately and followed up by written notice within 48 hours.
(2) All non-operational threatening deficiencies shall be reported in writing to the Government acceptor. If discovered during operational checks deficiencies shall be reported not later than 9:00 AM the following workday.
2.1.0.7 INTERNAL CLEANING: Internal cleaning by the contractor to remove scale, fouling, or other water treatment related items from heating or cooling system equipment such as boilers, cooling towers, condensers, chillers, etc. is within scope of this contract. The contractor shall be responsible for providing labor and chemicals for the cleaning. The contractor shall also provide testing, technical advice, chemical recommendations, cleaning procedures, and follow-up testing. Water in systems that are chemically treated for internal cleaning will be tested prior to discharge to the sanitary sewer system. Discharge water shall be non-toxic and pH neutral (7.0). Drainage to the storm water system is strictly prohibited.
2.1.0.8 LAYUP OF EQUIPMENT. Water treatment of heating and cooling systems for this requirement is a year-round responsibility. Although the heating season occurs approximately from 1 October through 30 April, there are approximately six (6) boilers that continue to run during the summer. The contractor shall be responsible for providing technical advice, chemical recommendations, procedures, and follow-up testing for wet or dry layup of boilers during idle periods and winterization of cooling systems. Contractor shall keep a log of all boilers on wet lay-up and update the COR monthly with their water analysis results.
2.1.0.9 CHEMICAL TREATMENT OF BOILERS:
Determine the appropriate chemical feed, surface and/or bottom blow-down rates, and makeup water rates for all designated systems to achieve the Boiler Water Quality Limits specifications. The actual dispensing of chemicals into the boiler systems by the contractor will be at the discretion of the Government acceptor. Additionally, adjustments to other water quality controls such as, automatic surface blow-down systems, bottom blow-down, water softener, etc. will also be at the discretion of the Government acceptor. The boilers to be treated can be found in Technical Exhibit 1 (TE1).
Weekly Supply and Inspection shall include but is not limited to visual inspection, water analysis, treatment recommendation, and any additional comments. During these inspections, the equipment will be visually inspected, and any mechanical or chemical related problem or potential problem will be reported in writing to the Government acceptor. Any recommendation for changes in equipment or service that will improve the systems efficiency shall also be reported. However, it will be the Government’s responsibility to correct or repair any mechanical and equipment malfunctions.
On a bi-weekly basis the contractor shall perform and prepare a written report for the following tests which shall be conducted on a weekly basis:
Hardness of makeup water (after softener), feed water (makeup plus condensate), and condensate expressed as parts per million (ppm).
Total Alkalinity of makeup, system water and condensate expressed as parts per million (ppm as bicarbonates
Conductivity of makeup, system water, and condensate expressed as Micromhos/cm.
Total Dissolved Solids (TDS) of makeup water, feed water, steam, and condensate expressed as ppm.
pH of makeup water, feed water, steam, and condensate.
Phosphate level for scale control of boiler water expressed in ppm.
Sulfite level for oxygen scavenging of boiler water expressed in ppm.
Hydroxide Alkalinity of boiler water expressed in ppm CaCO3.
Iron and Silica tests will be conducted on the makeup, feed water, and condensate at least initially and then on an as needed basis. Results should be expressed in ppm of soluble or insoluble iron and silica.
Specialty Tests for specific substances when recommended by the contractor or requested by the Government acceptor will be conducted.
Cycles of Concentration. The dissolved solids concentration in the boiler water shall be controlled within the range of accepted chemical treatment practice and such that the treatment program provided will positively prevent scale and corrosion. The contractor shall calculate a concentration ratio as the operating base and shall consistently control the concentration ratio of the boiler water within plus or minus one of the operating base. The operating base shall be calculated regarding the makeup water quality and the maximum concentrations of mineral solids (silica, hardness, and alkalinity) allowable under the chemical treatment program.
The contractor shall monitor the condensate steam lines so that normally corrosive water conditions can be tracked to provide the most effective chemical treatment with the least amount of corrosion exposure and damage. This will be conducted using the appropriate corrosion coupons as described for cooling towers.
a. On a monthly basis, the contractor shall recommend specific inventory levels of chemicals, reagents, equipment, etc. to maintain a consistent and readily available supply and report to the COR.
b. The contractor shall provide water analysis of the raw domestic water, softened makeup water, boiler feedwater, and system water. The contractor shall determine the effectiveness of water softeners and make recommendations. Tests for iron and silica will be included in the analysis when requested by the Government acceptor or recommended by the contractor.
c. Whenever a system being treated is to be opened by the HVAC Shop for inspection, a contractor's representative shall be available at the site for consultation. The contractor will be notified at least 24 hours in advance of this inspection.
d. The contractor shall provide information for the proper wet or dry layup of heating systems during periods of nonuse. The contractor shall provide the proper chemicals for the layup. The contractor shall test wet layup systems upon issuance of contract award and then continue to test monthly. Contractor is to provide the COR with the wet layup reports monthly. The contractor shall inspect dry layup systems upon issuance of contract award and then continue to test monthly and report any discrepancies to the Government acceptor. The Government will notify the contractor approximately five (5) calendar days before a heating system is being scheduled for laying up.
e. All chemical additions and treatment methods shall comply with the latest
Environmental Protection Agency requirements and recommendations. Boiler blow-down and other discharges shall be maintained in compliance with all applicable federal, state, and local laws and regulations. Chromates, molybdate, chlorine, zinc, and other heavy metal chemical compounds, which are considered potential pollutants, shall not be used. All chemicals shall be acceptable for discharge to the sanitary sewer system.
All chemicals shall be submitted to the Government for review and approval prior to use.
2.1.0.10 SPECIFIC REQUIREMENTS FOR COOLING TOWER SYSTEMS: The contractor shall provide treatment of cooling tower circulating water. Treatment shall consist of, but not be limited to, development of a treatment program for each cooling tower; installation of monitoring and treatment equipment; flushing and cleaning of cooling towers; and testing and treatment of circulating water to prevent accumulation by precipitation of scale, corrosion, biological growths, and other foreign materials. The actual dispensing of chemicals into the cooling tower systems, by either the contractor or Government forces, will be at the discretion of the appropriate Government acceptor. Additionally, adjustments to other water quality controls such as, blowdown, water softener, etc. will be at the discretion of the appropriate Government acceptor. The contractor shall provide technical advice, chemical recommendations, procedures, and follow-up testing for the winterization of cooling towers and condenser water systems. The cooling towers to provide treatment/cleaning for can be found in Technical Exhibit 1
(TE1).
a. TREATMENT PROGRAM. The contractor shall provide a circulating water treatment program for each cooling tower in accordance with the following requirements. After approval, the program will be continuously monitored and modified by the contractor as required to meet the treatment standards required per the equipment recommendations. All proposed changes to the approved program shall be submitted in advance for the Government acceptor’s approval.
(1) Proposed Treatment Program. An outline of proposed chemical treatment procedures shall be provided for the Government acceptor’s approval at least 15 calendar days prior commencement of work on the contract. The proposed procedures shall comply with the requirements specified in below, and shall include:
The amount, type, and methods of feeding and controlling of chemicals to be used. Where applicable, include chemical active ingredient levels in parts per million (ppm).
The contractor shall specifically address how he/she plans to remove and prevent the formation of Legionella bacteria.
The outline shall describe a legionella outbreak protocol.
Shop drawings showing the proposed installation of chemical feed equipment and coupons required for corrosion testing.
Proposed limits for pH, conductivity - total dissolved solids
(TDS), corrosion inhibitor, scale inhibitor, and biocide. The concentration ratio to be used as the operating base shall also be provided.
Proposed chemical shipping, handling, and storage procedures. Include specimen label, product registration number, and application instructions for all proposed algaecides.
(b) Proposed record keeping forms and procedures. At a minimum, the contractor shall provide and maintain an onsite Logbook. The Logbook shall be available for inspection at all times. This shall include the following records:
up to date description of the operating system including all components cooled by the system.
details of the makeup water to the system all operation and maintenance events and procedures dates of inspections and cleanings water sampling protocol and guidelines water quality test results Legionella outbreak investigations biocide and chlorine levels and recommended residual levels scale and corrosion inhibitors and antifoaming agent levels and optimum range.
list of manufacturer products being used.
Safety Data Sheet (SDS) for all chemicals used on site.
(c) Proposed circulating water, makeup water, and scale and corrosion testing procedures.
(d) Name, address, background, and other pertinent information on proposed independent testing laboratory.
(2) Treatment and Control Requirements. The contractor's cooling tower water treatment program shall be designed to minimize corrosion, scale, deposition, and microbiological activity, and shall be effective over the entire expected temperature range. All chemicals shall be commercially available for use in the treatment of cooling tower water. All chemical additions and treatment methods shall comply with the latest Environmental Protection Agency (EPA) requirements and recommendations, and bleed off water and other discharges shall be maintained in compliance with all applicable federal, state, and local laws and regulations. Chromates, molybdate, chlorine, zinc, and other heavy metal chemical compounds, which are considered potential pollutants, shall not be used. All chemicals shall be submitted to the Government for review and approval prior to use.
(3) Corrosion Control.
(1) Mild steel corrosion rates shall be maintained below 2.5 mils per year (mpy) at all times.
(2) Copper and cupro nickel corrosion rates shall be below 0.3 mpy at all times.
(a) Scale Control. Sufficient scale inhibitor/polymer shall be applied to prevent any calcium carbonate or calcium sulfate scale. Control limits for pH shall be designed to prevent such scaling. No acid will be used.
(b) Deposit Control. Specific deposit control agents shall be applied to prevent and minimize suspended solids deposition within exchangers.
(c) Microbiological Control.
(1) All cooling towers shall be maintained according to the latest version of the Cooling Technology Institute’s “Legionellosis Guideline: Best Practices for Control of Legionella”, the American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) “Guideline 12-2000:
Minimizing the Risk of Legionellosis Associated with Building Water Systems” and Occupational Safety and Health Administration (OSHA) “Technical Manual Section III: Chapter 7, Legionnaires Disease”.
(2) Bacterial testing and analysis shall be performed monthly to determine bacterial levels in the cooling tower. Test results shall be used to indicate when the biocide treatment should be changed or altered. A historical record of the testing and analysis shall be maintained in the Logbook to determine the most effective treatment.
(3) Algae growth shall be minimized, and no heavy accumulations of algae shall exist in the system.
(4) The total lethal dosage rate of biocide used shall never drop below a 25% level.
(5) No deterioration of wood, metal, or composite materials such as fiberglass, plastic, or epoxy components shall occur because of the treatment program.
(6) Algaecides used shall be registered with the Environmental Protection Agency under the Federal Insecticide, Fungicide, and Rodenticide Act, as amended (7 U.S.C. 136 (et seq.)) specifically for use in cooling towers. The algaecide shall be used in strict conformance with label instructions.
b. Cycles of Concentration. The dissolved solids concentration in the circulating water shall be controlled within the range of accepted chemical treatment practice and such that the treatment program provided will positively prevent scale and corrosion. The contractor shall calculate a concentration ratio as the operating base and shall consistently control the concentration ratio of the circulating water within plus or minus one of the operating base. The operating base shall be calculated with regard to the makeup water quality and the maximum concentrations of mineral solids (silica, hardness, and alkalinity) allowable under the chemical treatment program.
(a) Cleaning, Flushing, and Disinfecting. All cooling towers shall be cleaned, flushed, and disinfected of scale, trash, mud, dirt, algae, slime, and other foreign material by the contractor at least twice a year. This shall occur before start-up (April) and after shutdown (November). A list of completed cooling towers is to be provided to the COR, after each cleaning. This cleaning shall be done prior to implementation of the contractor's approved water treatment program. Any system out of service for an extended period shall be cleaned, flushed, and disinfected. All new systems shall be cleaned, flushed, and disinfected. Additional flushing and cleaning shall be performed as necessary throughout the contract period to remove excess accumulations of foreign material as directed by the contracting officer representative.
Testing and Reporting Requirements.
Circulating Water Testing. Circulating water from each cooling tower shall be tested and reported weekly for pH; conductivity (TDS); scale and corrosion inhibitor levels; biocide; and bacterial levels. Cycles of concentrations shall be calculated weekly using chlorides. Where applicable, tests shall be conducted in accordance with the latest edition of Standard Methods for the Examination of Water and Wastewater. Test results shall be provided to the Government acceptor within five (5) working days after sampling.
Makeup Water Testing. Makeup water comes from the Aberdeen Proving Ground, MD potable water source. On a monthly basis the contractor shall perform an analysis of this water, at both the Aberdeen and Edgewood Areas, to check constituent variability, and adjust chemical treatment procedures as required with respect to pH, color, turbidity, P alkalinity, MO alkalinity, total hardness, non-carbonate hardness, carbonate hardness, total dissolved solids, specific conductance, calcium, magnesium, sodium, potassium, hydroxide, bicarbonate, carbonate, sulfate, chloride, nitrate, iron, manganese, silica, fluoride, and chlorine residual. Tests shall be conducted in accordance with the latest edition of Standard Methods for the Examination of Water and Wastewater. Test results shall be provided to the Government acceptor within 20 working days after sampling.
Scale and Corrosion Tests. The contractor shall provide for accurate measurement of corrosion consistent with ASTM D2688 (Coupon Test Method) or the corrosion test method described by the National Association of Corrosion Engineers (NACE). When requested by the Government acceptor, the contractor shall furnish and install mild steel and copper corrosion coupons. These coupons shall be installed in each metal cooling tower system as depicted in the latest edition of ASTM D2688, Method B, "Standard Methods of Test for Corrosivity of
Water in the Absence of Heat Transfer, Coupon Test". Coupons shall be installed when requested by the Government acceptor and replaced every 90 days.
Coupon holders shall be repaired or replaced as required to maintain in compliance with ASTM or NACE standards. Identifying marks shall be placed on each coupon and complete records shall be kept of installation and removal dates, locations, initial weight, final weight, length, width, thickness, amount of fouling, and exposure time. Scale and corrosion tests shall be conducted by the approved independent testing laboratory in accordance with ASTM D2688. The results shall be provided to the Government acceptor within 20 working days of each coupon's replacement. Reports shall include a scale analysis or corrosion rate in mils per year, and a written description based on ASTM D2688.
2.1.0.11 CHEMICAL TREATMENT OF EDGEWOOD MAIN STEAM AND CONDENSATE
LINES FROM E5126 BOILER PLANT: The contractor shall provide an additional amine treatment of the steam and condensate lines in the Edgewood area once the lines leave the main boiler plant down to the end of the steam distribution line. There is already amine being introduced at the boiler plant, but this amount does not meet the pH requirements further down the steam line. Steam loads vary from 30,000 lbs/hr
– 140,000 lbs/hr. The contractor shall develop a plan to ensure the steam and condensate lines are maintained at a pH level between 8.0 – 9.0 throughout the steam and condensate mains. Test points are to be determined by the contractor and COR.
The contractor shall provide technical advice, chemical recommendations, and supply the correct chemicals to treat the lines. Chemical pumps are to be provided by the government. The testing and reporting will be performed monthly and provided to the
COR.
2.1.0.12 CHEMICAL TREATMENT OF CIRCULATED WATER SYSTEMS: The contractor shall continue the existing treatment program for the first 90 days of the contract term, then, every 90 days thereafter, provide an inspection check and subsequent adjustments in chemicals to maintain pH limits of 7.5 to 9.5, and nitrite levels of 500 to 1,000 ppm as N02. Biological activity shall be less than 100,000 bacteria/ml.
There shall be no visible algae growth. Inspection checks and any required adjustments shall be made at 90-day intervals throughout the term of the contract.
The contractor shall maintain detailed records of the results of all inspection checks and chemical treatments to include: building number and system, date chemicals were applied, description of chemicals used, quantity of chemicals used per system to maintain standards, chemical level readings (Conductivity (TDS), Cycles of Concentration, Total Chlorine, and Nitrate) in system before and after adjustments, date of inspection check and adjustment, and name of person(s) performing the inspections and/or adjustments. This information shall be provided to the Government acceptor in writing within five (5) working days of each inspection check. The actual dispensing of chemicals into the circulated systems, by either the contractor or Government forces, will be at the discretion of the appropriate Government acceptor. Additionally, adjustments to other water quality controls such as, blowdown, water softener, etc. will also be at the discretion of the appropriate Government acceptor. Cleaning of closed loop circulated water systems will be coordinated with the Government acceptor. The contractor shall sample and test existing systems, make recommendations for water treatment chemicals, monitor cleaning chemical levels, dispose of waste liquids appropriately, and make recommendations for chemical levels to maintain optimum system performance. The circulated systems to be treated can be found in Technical Exhibit 1 (TE1).
2.1.0.12 CONTRACTOR LIABILITY: The contractor shall be liable for any physical damage caused by negligence of his/her personnel or improper chemical treatment. The contractor shall reimburse the Government for all costs associated with the repairs directly associated with damage caused by his/her personnel or faulty water treatment.
The following procedure shall determine liability for water treatment problems:
a. Pre-existing Conditions.
(1) During the non-heating season, steam boilers that operate at greater than 15 psig and hot water boilers that operate at greater than 2500F will be opened for inspection. This normally occurs once a year, during the summer months.
However, this may occur during the heating season if there is a severe problem. If the boiler inspection does not reveal any water treatment problem such as scale buildup or corrosion, then the contractor's liability would begin at that point. If a boiler inspection reveals a scale or corrosion problem, then the contractor shall determine the cause of the problem and make recommendations to the operating staff to clean and return the boiler to the proper condition. The contractor shall be liable once the cleaning treatment begins. Boilers that are not opened shall receive water treatment, however, the contractor will not be held liable for any pre-existing water treatment problems until a visual inspection of the interior is performed.
(2) Cooling systems will be inspected during the non-cooling season. As described above for heating systems, if a cooling system fails inspection, the contractor shall determine the cause of the problem and make recommendations to the operating staff to clean and remedy the condition.
The contractor shall be liable once the cleaning treatment begins. Additionally, if a unit is not physically opened for visual inspection but runs efficiently during the air conditioning season without high head pressure problems and performs according to design specifications, then the unit can be assumed to be clean, and the contractor's liability shall begin with normal treatment. However, if a cooling system is not running efficiently, or has high head pressure problems, the contractor shall begin treatment, but will not be held liable for any pre-existing water treatment problems until a visual inspection of the interior is performed.
(3) Once the contractor's treatment program is begun, on a heating or cooling system, if a piece of equipment is taken out of service due to a water treatment related problem, that can be directly attributed to the contractor's action or inaction, then the contractor shall be liable for the damage. Additionally, the Contracting Office will decide if the cause of the problem should be considered as grounds for termination for default.
b. Operational Problems:
(1) If the Government follows the contractor's recommended dosing, blow-down, etc. and control parameters are not maintained, the contractor shall be responsible. The Government shall maintain a log of actions taken to document compliance with the contractor's plan.
(2) If the Government does not follow the contractor's recommendations, then the contractor will not be held responsible.
(3) If the contractor does the actual dispensing, blow-down, adjustments to controls, etc., and control parameters are not maintained, then he/she will be responsible.
2.1.0.13 TRAINING. The contractor shall conduct annual water treatment training session of no more than four (4) hours for the Government staff. This will occur on site at a government provided location. Subject matter, dates, time, and location shall be coordinated with the Government acceptor.
2.1.0.14 BUSINESS REVIEW. The contractor shall conduct a business review briefing for the Government on an annual basis. This briefing shall include a report of the amount and cost of each chemical used during the contract period as well as the overall contract cost. It shall address any outstanding issues concerning ordering, delivery, invoicing, or payment. Specific sites where problems are occurring shall be discussed. Energy efficiency and cost savings opportunities shall be addressed. The contractor shall make recommendations for improvements to the water treatment program during the review.
2.1.0.15 REVIEW OF FACILITY PROJECTS. The contractor shall review engineering plans and specifications of new construction or renovation projects on APG. Specifically, the contractor shall make recommendations in writing about the piping, equipment, and controls proposed for water treatment.
2.1.0.16 ORDERING PROCEDURES.
a. The funding of the base year and exercising the option years will initiate the ordering for chemicals of the quantities needed, the delivery destination and the required delivery date. The Government acceptor will be the primary POC for this contract. Deliveries of chemicals will be coordinated between contractor and
b. The unit prices offered by the contractor for individual chemicals are firm-fixed price. The contractor shall be paid based on actual quantities delivered plus or minus 10% per FAR Clause 52.211-16, Variation in Quantity.
c. The contractor shall not exceed the total value of the contract without a modification signed by the Contracting Officer except as authorized by FAR Clause 52.211-16, Variation in Quantity. No one other than the Contracting Officer has the authority to alter the specified quantities or increase the total value of the contract. The contractor shall keep account of all quantities delivered and shall immediately notify the Contracting Officer if unauthorized Government personnel has requested delivery of quantities more than the quantities specified in the contract. Failure to follow these procedures will result in non-payment of excess quantities delivered.
2.1.1 Non-Personal Services. The personnel rendering the services are not subject; either by the contract’s terms or by the manner of its administration, to the supervision and control usually prevailing in relationships between the Government and its employees. Non-personal service contracts are authorized by the Government in accordance with (IAW) Federal Acquisition Regulation (FAR) Subpart 37.104, under general contracting authority, and do not require specific statutory authorization.
2.1.2 General Information.
2.1.2.1 Transition (Phase In/Phase Out). The Contractor shall prepare and submit a transition plan within ten 10 business days after contract award. The transition plan will have a sixty (60) business day transition period that will be implemented by the Contractor and shall state Contractor key personnel on board, to include IT/Network accounts and access with the appropriate Government organizations. The Contractor shall provide sufficient experienced personnel during the phase-in and phase-out period to ensure that the services are maintained at the required level of proficiency. During the phase-in, the Contractor shall observe all operations pertinent to the requirements of the PWS, to include office functions, procedures, and operations, repair/maintenance operations, and any other operations as deemed necessary by the Contractor that will enable Contractor personnel to become both knowledgeable in, and familiar with, their assigned areas of responsibility. The Contractor shall commence all operations required by this PWS as of the first day of the contract period. Therefore, on the initial day of performance, the Contractor shall provide a work force which is fully qualified and capable of performing all work required under this contract.
2.1.2.1.1 Phase In/Phase Out for Incumbent Contractor.
If the Contractor is the incumbent Contractor, the phase out/phase in period shall be no more than thirty
(30) calendar days and will primarily consist of administrative transition under the new contract number.
All documents shall be updated with the new contract number and new dates and submitted for approval.
All previous approvals under the old contract are invalid. The Deliverable XX shall have a list of all documents to be updated and re-approved.
2.1.2.2 Transition (Phase-Out). Sixty (60) business days prior to contract expiration will constitute the phase-out period. The Contractor shall develop and implement a plan to affect a smooth and orderly transfer of performance responsibility to a potential successor. The initial phase-out plan shall be submitted to the COR for approval no later than six (6) months after the start of the base contract year.
The plan shall contain details that include but are not limited to; timelines for events, key personnel involved and interface with the Government and follow-on Contractor. The plan shall fully describe how the Contractor shall approach the following issues: Employee notification; Retention of key personnel;
Turn-over of work-in-progress, inventories and transfer of Government furnished property; Removal of Contractor property; Data and information transfer; deletion of password access to Government systems, installation clearance actions including turn-in of windshield decals and controlled access cards (CAC) and any other actions required to ensure continuity of operations. The plan shall also include a joint inventory among the incumbent, the Government, and the successor Contractor; reconciliation of all property accounts and requisitions, turn-in of excess property and cleanup of Contractor work areas.
The Contractor shall correct any damage to Government-Owned Property caused by employee negligence or mistake, intentional or otherwise. During the thirty (30) business day transition period immediately prior to the end of the previous contract, the Contractor shall permit the successor Contractor (and the successor Contractor's employees) to observe and become familiar with any and all operations under the contract. The Contractor shall not defer any needed repairs or maintenance for the purpose of transferring responsibility to the successor Contractor. The Contractor shall fully cooperate with the successor Contractor and the Government so as not to interfere with their work or duties. The Contractor shall provide reasonable assistance to the Government's contract solicitation process such as verifying workload data and other factual information to be included in a new solicitation and providing access to the workplace for site visit(s) of prospective offerors.
2.1.2.3 DELIVERY VEHICLES AND DRIVERS: All contractor, subcontractor, or shipping company vehicles coming on Aberdeen Proving Ground shall comply with Code of Federal Regulations, Title 49, Parts 100-199.
2.1.3 Place of Performance and Hours of…
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