Attach_2_Specifications_Letter_Legal_Size_Archives_Spacer_Boards_(6).doc

NAMA-14-Q-0135 – Spacer Boards

ATTACHMENT 2

Specifications for Letter and Legal Size

Archives Box Spacer Boards May 2014 1.

Scope This specification covers the requirements for letter and legal size archives box spacer boards made from corrugated paperboard (see Figure 1 and Figure 2 below).

Figure 1. Letter size archives box spacer boards

Figure 2. Legal size archives box spacer boards 2.

Requirements

2.1 Construction

The spacer boards shall be made from one B-flute single wall (double-faced) corrugated paperboard, with the flute running parallel with the length of the board. Each spacer board shall have 5 score lines at each end, running perpendicular to the length of the board. The corners shall be rounded. The edges shall be serrated (see Figure 1 and Figure 2 above).

2.2 Dimensions

2.2.1 Letter Size Spacer Board

A letter size spacer board shall measure 9 3/4 inches in height and 25 3/4 inches in width. The allowable variation for each dimension shall be ±1/16 inch.

2.2.2 Legal Size Spacer Board

A legal size spacer board shall measure 9 3/4 inches in height and 30 3/4 inches in width. The allowable variation for each dimension shall be ±1/16 inch.

2.2.3 Score Lines

Each spacer board shall have 5 score lines at each end, running perpendicular to the length of the board. The score lines shall be spaced at 1 inch intervals. For the letter size spacer board, the innermost score line shall begin 7 1/16 inches from each end. For the legal size spacer board, the innermost score line shall begin 8 inches from each end (see Figure 1 and Figure 2 above). All lines are to be scored with no perforations.

2.3 Paperboard

2.3.1 Composition

All layers of the corrugated paperboard laminate shall be made from cotton or linen pulp, fully bleached chemical wood pulp, or a mixture that meets the following specifications:

· Free of groundwood:

· test negative in ASTM D1030 phloroglucinol test with X5 Spot Stains (ASTM has withdrawn this standard in 2011. NARA is following 2007 version), or

· Kappa # ≤5 in TAPPI T-236 test.

· Free of alum-rosin sizing (TAPPI T-408)

· Contain <0.0008% reducible sulfur (TAPPI T-406).

· Free of optical whitening agent and fire retardant.

· Free of particles or other impurities such as:

· metals,

· waxes,

· plasticizers (i.e. wet strength additives),

· plastics,

· residual bleach,

· peroxide

2.3.2 Sizing

Alkaline sizing shall be used (both surface and/or internal).

2.3.3 Alkaline Reserve

The corrugated paperboard shall contain an alkaline reserve of calcium carbonate, magnesium carbonate, or a combination of both, within a range of 36% (calculated as CaCO3) when tested according to TAPPI T-553 (modified by slurrying sample pulp before measurement), and shall be evenly distributed throughout all plies and layers.

2.3.4 Hydrogen lon Concentration (pH)

The pH value of the corrugated paperboard shall be between 8.0 and 10.0 when tested according to TAPPI T-509, with cold extraction (modified by slurrying the sample pulp before measurement).

2.3.5 Lignin

To demonstrate the adequacy of bleaching or lignin removal, all layers of the corrugated paperboard shall have a negative reading in the phloroglucinol test when tested according to ASTM D1030 or shall have a KAPPA number (5 when tested according to TAPPI T-236.

2.3.6 Color & Dye Bleeding/Transferring

Dyes used to color the corrugated board shall show no bleeding or transferring when soaked in distilled water for 48 hrs. under ambient temperature while held in direct contact with white bond paper.

2.3.7 Adhesive Used in Laminating the Corrugated Board

A stable adhesive shall be used when adhering the two paperboard facings to each side of the fluted inner paperboard sheet. More specifically:

· Water resistant adhesive shall be used.

· When aging in an oven of 50°C and 87% RH for 4 hrs., the adhesive shall hold the components of the corrugated paperboard firmly together, not soften or run.

· The addition of adhesive shall not negatively impact the specification of the paperboard, such as reduce the pH or alkaline reserve, increase the sulfur content, decrease the stiffness, etc.

· If it is necessary to buffer the adhesive, the same buffer shall be used as those in the paperboard (calcium or magnesium carbonate, or a combination of both).

· The adhesive shall be invisible through and not alter the color of the paperboard.

· The adhesive shall not contain sulfur, iron, copper or other ingredients that may be detrimental to archival records.

· The adhesive shall not contain or generate oxidants.

· When used, the adhesive must not extend beyond the joined area.

2.4 Workmanship

Each spacer board shall meet the requirements stated in this specification, shall be constructed in accordance with good commercial practice, and shall be free of imperfections that may affect its utility or aesthetic appearance.

Each spacer board shall be made to the dimensions specified. The adhesive shall be uniformly applied to all surfaces to provide a firm, even attachment of all components. All edges shall be serrated uniformly and free of untrimmed paper fragments. The corners of the spacer boards shall be evenly rounded and smooth. The plane shall be flat and show no warping, twisting, buckling, or other distortion. The fluted inner paperboard sheet shall not be compressed on the surface or at the edges. The spacer boards shall contain no surface dirt (smudges, fingerprints, and the like), no oozed adhesive and shall not be marred (dents, bumps, and the like) in any way.

Scores shall be uniform and deep enough to permit easy, precise folding and the retention of maximum strength along the score line. All lines are to be scored with no perforations, and shall be free of fraying, cracks, and breaks.

2.5 Identification Markings (product level)

The following information shall be legibly punched on the center bottom of each spacer board: name of manufacturer, pH range, year of manufacture, and the word letter for spacer boards intended for letter size archives boxes or legal for spacer boards intended for legal size archives boxes.

3.

Preparation for Delivery

3.1 Packaging

The spacer boards shall be packed in a standard commercial container that is sealed with tape. The number of spacer boards to be packed in each container shall be specified in the purchase order.

3.2 Marking (package level)

The outside of each packing container shall be legibly marked with:

· the purchase order and/or contract number, and

· the size and number of spacer boards packed in the container, and

· the name of supplier/manufacturer and year of manufacture.

4.

Quality Assurance Provisions

4.1 Tests

Test procedures and controls specified in this document shall be used to determine the quality of the product. Other procedures and controls must be approved by the National Archives before test results will be accepted.

Unless otherwise indicated, the tests shall be performed at, and the samples be conditioned to, a standard conditions of 73±3.5 °F and 50±2% RH (TAPPI T-402).

4.2 Sampling for Tests

4.2.1 Sampling Method

The sampling of corrugated boards in each shipment for examination shall be carried out according to methods specified in ANSI/ASQ Z1.4, inspection level S‐2.

4.2.2 Acceptable quality levels

· For construction and workmanship at product level, the acceptable quality level shall be ≤4.0% defective from each lot of material delivered.

· For QC testing at product level, the acceptable quality level shall be ≤2.5% defective from each lot of material delivered.

· For compliance with packaging and marking requirements at package level, the acceptable quality level shall be ≤4.0% defective from each lot of material delivered.

4.3 Test Methods

The requirements for quality and characteristics shall be tested in accordance with specified methods form the American Society for Testing and Materials (ASTM), the Technical Association of the Pulp and Paper Industry (TAPPI) and the American National Standards Institute (ANSI). Publications describing these tests may be ordered directly from these technical associations.

4.4 Responsibility for Tests

The Contractor is responsible for quality control to ensure the specifications of this contract are met. The Contractor shall provide test results to the Contract Specialist (CS) and/or Contracting Officer (CO), for each production lot used to provide supplies under this contract. The test results shall display, at a minimum, the characteristics listed below and shall be provided at least 30 days prior to shipping any items from the production lot under this contract. The Contractor may use his or her own facilities or any commercial laboratory certified to run quality assurance test methods listed below. The National Archives and Records Administration (NARA) reserves the right to perform quality assurance at any time during the contract where such tests are deemed necessary to assure that supplies and services conform to the specifications. Therefore, the test results [pH, alkaline reserve, lignin, sizing, bleed, adhesive], two samples of each item purchased, and a sample of at least 12 inches by 12 inches of the material used to make the item (for example boxboard), shall be sent together to the CS within 14 days after award of the contract. Additionally, the Contractor shall provide a sample of at least 12 inches by 12 inches of the material from a new production lot at any time, upon request of the Government.

Table of QC Test Items and Specifications

(test methods, test conditions, etc.)

Kappa number ≤5 Phloroglucinol test, ASTM D1030 (X5 Spot Stains)

TAPPI T-236

(calculated as CaCO3)

TAPPI T-553

(modified by slurrying sample pulp before measurement)

(cold extraction, modified by slurrying pulp)

5. Ordering Information The following information shall be included in the delivery order:

· Title and date of the specification

· Number and type of spacer boards required

· Delivery order number

· Special delivery conditions, if applicable

6. Delivery Information

6.1 Packaging. The spacer boards must be packaged in standard commercial containers substantial enough to ensure the secure, undamaged, and dry delivery of the boxes as specified and sealed with tape. Pallets cannot exceed six feet in height when measured from the floor to the top horizontal edge of the highest box on the pallet. Pallets must be 48 by 48 inches in size.

6.2 Packaging Marking. The outside of each packing container must be legibly marked with the following information: the delivery order number, type, size, and number of boxes pack in the container.

6.3 Delivery. Delivery must be undertaken during regular business hours, Monday through Friday, unless mutually agreed upon by NARA and the Contractor. Delivery of specified quantities will be made to specified destinations defined in each delivery order. Deliveries may be made to the shipping destinations listed on Attachment 3. Addresses are subject to change or new locations may be added.

Specifications for Letter and Legal Size Archives Box Spacer Boards

(March 2013 revision by RXC)