II. H. Spec Sheet Generator – Kohler.pdf

Spec Sheets

Standard Features

• Kohler Co. provides one-source responsibility for the generating system and accessories.

• The generator set and its components are prototype-tested, factory-built, and production-tested.

• The 60 Hz generator set offers a UL 2200 listing.

• The generator set accepts rated load in one step.

• The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards.

• A one-year limited warranty covers all systems and components.

Two-, five-, and ten-year extended warranties are also available.

• Tier 3 EPA-certified for Stationary Emergency Applications

• Alternator Protection

• Battery Rack and Cables

• Local Emergency Stop Switch

• Oil Drain Extension

• Operation and Installation Literature

Alternator Features

• The unique Fast-Response X excitation system delivers excellent voltage response and short circuit capability using a rare-earth, permanent magnet (PM)-excited alternator.

• The unique Fast-Response X excitation system delivers excellent voltage response and short circuit capability using a rare-earth, permanent magnet (PM)-excited alternator.

Other Features

• Kohler designed controllers for one-source system integration and remote communication.

• The low coolant level shutdown prevents overheating (standard on radiator models only).

• Integral vibration isolation eliminates the need for under-unit vibration spring isolators.

• Mount up to two circuit breakers to allow circuit protection of selected priority loads.

• Kohler designed controllers for one-source system integration and remote communication.

• The low coolant level shutdown prevents overheating (standard on radiator models only).

• Integral vibration isolation eliminates the need for under-unit vibration spring isolators.

• Mount up to two circuit breakers to allow circuit protection of selected priority loads.

Generator Set Ratings Standby130C Ratings

Alternator Voltage Ph Hz kW/kVA Amps 4P10X 120/208 3 60 77 / 96 267

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor.

Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating.

Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve.

Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory.

Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates.

The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

80REOZJF

Diesel sphillips Highlight

Alternator Specifications Specifications Alternator Alternator manufacturer Kohler Type 4-Pole, Rotating-Field Exciter type Brushless, Rare-Earth Permanent-Magnet Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts/Hz Insulation NEMA MG1 Insulation: Material Class H Insulation: Temperature Rise 130°C, Standby Bearing: quantity, type 1, Sealed Coupling Flexible disc Amortisseur windings Full Voltage regulation, no-load to full-load RMS Controller Dependent One-Step Load Acceptance 100% of rating Unbalanced load capability 100% of Rated Standby Current

• NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting.

• Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds.

• Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field.

• Self-ventilated and dripproof construction.

• Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life.

• Superior voltage waveform from a two-thirds pitch stator and skewed rotor.

Engine Engine Specification Engine Manufacturer John Deere Engine Model 4045HF285H Engine: type 4-Cycle, Turbocharged, Charge Air-Cooled Cylinder arrangement 4 Inline Displacement, L (cu. in.) 4.5 (276) Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00) Compression ratio 19:01 Piston speed, m/min. (ft./min.) 457 (1500) Main bearings: quantity, type 5, Replaceable Insert Rated rpm 1800 Max. power at rated rpm, kWm (BHP) 99 (133) Cylinder head material Cast Iron Crankshaft material Forged Steel Valve (exhaust) material Intake Chromium-Silicon Steel Valve (exhaust) material Exhaust Stainless Steel Governor: type, make/model JDEC Electronic L16 Denso HP3 Frequency regulation, no-load to-full load Isochronous Frequency regulation, steady state ±0.25% Frequency Fixed Air cleaner type, all models Dry

Model: 80REOZJF, continued

Exhaust Exhaust System Exhaust Manifold Type Dry Exhaust flow at rated kW, m3/min. (cfm) 19.2 (679) Exhaust temperature at rated kW, dry exhaust, °C (°F) 579 (1074) Maximum allowable back pressure, kPa (in. Hg) 7.5 (2.2) Exh. outlet size at eng. hookup, mm (in.) 98 (3.86)

Engine Electrical Engine Electrical System Battery charging alternator 12 Volt Battery charging alternator: Ground (negative/positive) Negative Battery charging alternator: Volts (DC) 12 Battery charging alternator: Ampere rating 65 Starter motor rated voltage (DC) 12 Battery, recommended cold cranking amps (CCA): Qty., CCA rating each

One, 640

Battery voltage (DC) 12

Fuel Fuel System Fuel type Diesel Fuel supply line, min. ID, mm (in.) 11.0 (0.44) Fuel return line, min. ID, mm (in.) 6.0 (0.25) Max. lift, fuel pump: type, m (ft.) Engine-Driven, 1.8 (6.0) Max. fuel flow, Lph (gph) 62.5 (16.5) Max. return line restriction, kPa (in. Hg) 20 (5.9) Fuel prime pump Manual Fuel Filter Secondary 2 Microns@ 98% Efficiency Fuel Filter Primary 30 Microns Fuel Filter Water Separator Yes Recommended fuel #2 Diesel

Lubrication Lubrication System Type Full Pressure Oil pan capacity, L (qt.) 14.7 (15.5) Oil pan capacity with filter, L (qt.) 15.6 (16.5) Oil filter: quantity, type 1, Cartridge Oil cooler Water-Cooled

Full Pressure

14.7 (15.5)

15.6 (16.5) 1, Cartridge Water-Cooled

Cooling Radiator System Ambient temperature, °C (°F) 50 (122) Engine jacket water capacity, L (gal.) 8.5 (2.25) Radiator system capacity, including engine, L (gal.) 20.1 (5.3) Engine jacket water flow, Lpm (gpm) 155 (41) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 54.4 (3096) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/ min.)

13.5 (768)

Water pump type Centrifugal Fan diameter, including blades, mm (in.) 600 (23.6) Fan, kWm (HP) 6.6 (8.8) Max. restriction of cooling air, intake and discharge side of radiator, kPA (in. H20)

0.125 (0.5)

* Enclosure with internal silencer reduces ambient temperature capability by 5°C (9°F).

Operation Requirements Air Requirements Radiator-cooled cooling air, m3/min. (scfm) * 142 (5000) Combustion air, m3/min. (cfm) 6.9 (244) Heat rejected to ambient air: Engine, kW (Btu/min.) 22.9 (1300) Heat rejected to ambient air: Alternator, kW (Btu/min.) 9.8 (560)

*Air density = 1.20 kg/m3 (0.075 lbm/ft3)

Fuel Consumption Diesel, Lph (gph), at % load Rating Standby Fuel Consumption at 100% load 26.1 Lph (6.9 gph) Standby Fuel Consumption at 75% load 21.2 Lph (5.6 gph) Standby Fuel Consumption at 50% load 15.5 Lph (4.1 gph) Standby Fuel Consumption at 25% load 8.3 Lph (2.2 gph) Prime Fuel Consumption at 100% load 23.8 Lph (6.3 gph) Prime Fuel Consumption at 75% load 19.3 Lph (5.1 gph) Prime Fuel Consumption at 50% load 14.4 Lph (3.8 gph) Prime Fuel Consumption at 25% load 7.9 Lph (2.1 gph)

Dimensions and Weights Dim Weight Spec Dim Weight Value Fuel Diesel Engine Manufacturer Diesel Overall Size, L x W x H, mm (in.): Wide Skid See Enclosure ADV Drawing Overall Size, L x W x H, mm (in.): Narrow Skid 2334 x 864 x 1216 (91.89 x 34.02 x 47.90) Weight (radiator model), wet, kg (lb.): 1125 (2480)

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

Engine Lubrication Oil

Generator Set Accessories

Applicable to the following:

Industrial Marine Mobile/Towable Portable Residential/Commercial

Lubrication Oil Features D Kohler Co. provides the convenience of offering engine lubrication oil as part of the aftermarket parts sales.

D Full-synthetic oil engineered for superior protection.

D Available in four viscosity grades:

d 5W-30 designed for longevity, durability, and excellent protection for gasoline and gaseous-fueled generator sets.

d 5W-40 engineered to provide maximum protection and engine cleanliness in diesel-fueled generator sets.

d 10W-40 engineered for longevity and durability in natural gas/propane engines with flat tappet lifters (gaseous-fueled generator sets).

d 15W-40 engineered for longevity and durability in natural gas/propane engines with roller tappet lifters (gaseous-fueled generator sets).

D Available in five convenient container sizes:

d 1-Quart (946 mL) d 1-Gallon (3.78 L) d 5-Gallon Pail (18.9 L) d 55-Gallon Drum (208.2 L) d 275-Gallon Tote (1041 L) (bulk container)

5W--30 Gasoline and Gaseous-Fueled Generator Sets* D Keeps engine clean for peak efficiency and reduced maintenance.

D Provides all-season protection and excellent cold flow properties for easier starts.

D Withstands high heat for reduced oil consumption and deposit formation.

D Protects against wear and deposit formation to preserve engine power and lengthen equipment life.

5W--40 Diesel-Fueled Generator Sets* D Resists oxidation and the thickening effects of soot and contamination.

D Maintains viscosity for maximum engine protection and efficiency.

D Offers a broad viscosity range for use in both hot operating engines and cold-weather starting extremes.

15W--40 Gaseous-Fueled Generator Sets* D Resists deposit formation while protecting valves in engines with roller tappet lifters.

D Works over a broad temperature range reducing the need for seasonal oil changes.

D Naturally resists nitration to reduce oil thickening and increase engine efficiency.

D Offers low zinc and phosphorus levels to prolong the life of emissions catalyst system without sacrificing wear protection.

* Claims are compared with conventional base oils used in the same applications.

10W--40 Gaseous-Fueled Generator Sets* D Higher-ash formulation for engines with flat tappet lifters.

D Boosted with zinc and phosphorus additives to provide exceptional wear control.

D Exceptional oxidation and nitration control, maintaining viscosity to deliver long term wear protection.

D Works over an even broader temperature range (lower temperature) than the 15W-40 oil formulation.

G6-157 4/18e Page 1

Container Size --> 1 Quart/946 mL 1 Gallon/3.78 L 5 Gallon/18.9 L 55 Gallon/208.2 L 275 Gallon/1041 L

Oil Type Kohler Genuine Oil Part Number

5W--30 GM103159 GM103160 GM103161 GM103162 GM103163

5W--40 GM103164 GM103165 GM103166 GM103167 GM103168

10W--40 GM105292 GM105293 GM105294 GM105295 GM105296

15W--40 GM103169 GM103170 GM103171 GM103172 GM103173

2017 and 2018 by Kohler Co. All rights reserved.

DISTRIBUTED BY:

G6-157 4/18e Page 2

Typical Technical Properties[

ASTM

Standard 5W-30 5W-40 10W-40 15W-40

Viscosity 100_C, cSt D445 10.4 14.4 14.5 14.6

Viscosity 40_C, cSt D445 56.7 88.7 95.3 100.2

Viscosity Index D2270 174 169 157 151

Cold Crank Simulator, cP D5293 3877 (--30_C) 6260 (--30_C) 5106 (--25_C) 3960 (--20_C)

Flash Point, _C (_F) D92 222 (432) 210 (410) 244 (471) 238 (460)

Fire Point, _C (_F) D92 234 (453) 232 (450) 264 (507) 258 (496)

Pour Point, _C (_F) D97 --41 (--42) --41 (--42) --38 (--36) --39 (--38)

NOACK (% wt loss) D5800 13.6% 12.0% 3.4% 6.4%

Four Ball Wear Test, mm;

75_C, 1200 rpm, 40 kg, 1 hr D4172 0.40 0.45 0.40 0.40

Total Base Number (TBN) D2896 8.4 11.0 5.7 5.7

High Temperature High Shear (HTHS) (cP) D5481 3.1 3.9 4.1 4.2

Foam Tendency SEQ I (ml) SEQ II (ml) SEQ III (ml)

D892 0/0 20/0 0/0

Sulfated Ash Content (wt %) 0.99% 1.0% 0.60% 0.46%

Chemical Properties, Metals (weight %)

Calcium (Ca) 0.2256 0.0820 0.1190 0.1197

Magnesium (Mg) 0.0014 0.0014

Molybdenum (Mo) 0.0047

Phosphorus (P) 0.1314 0.1150 0.1000 0.0240

Zinc (Zn) 0.1437 0.1270 0.1104 0.0268

Applications

Kohler Commercial Engine Specification G-716 G-725 G-728 G-726

SAE D2422 5W-30 5W-40 10W-40 15W-40

API SN, SM, SL,

SJ, SH...

CK-4, CJ-4,

CI-4+, CF CF CF, <0.5% Ash

Content

ACEA E7, E9

ISO L--EMA2

[ The properties shown are typical values and are not intended to be used as quality assurance. Production will conform to Kohler’s specifications, but variations may occur and specifications are subject to change without notice.

Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specificationswithout notice andwithout any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Generator Set Controller

Kohlerr APM402 Controller General Description and Function The APM402 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance.

The APM402 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards.

The APM402 controller uses a patented hybrid voltage regulator and unique software logic to manage alternator thermal overload protection features normally requiring additional hardware.

Additional features include:

D A digital display and pushbutton/rotary selector dial provide easy local access to data.

D Measurements selectable in metric or English units.

D The controller can communicate directly with a personal computer via a network or serial configuration using SiteTecht or Monitor III software.

D The controller supports Modbusr protocol. Use with serial bus or Ethernet networks. (Ethernet requires an external Modbusr/Ethernet converter module.)

D Scrolling display shows critical data at a glance.

D Digital display of power metering (kW and kVA).

D Integrated hybrid voltage regulator providing 0.5% regulation.

D Built-in alternator thermal overload protection.

Modbusr is a registered trademark of Schneider Electric.

Industrial Generator Set Accessories

APM402

G6-161 4/18b Page 1

G6-161 4/18b Page 2

FAULT

OFF/RESET AUTO RUN ALARM SILENCE/

LAMP TEST

Volts L1‐L2:

480.0 V

Emergency Stop Switch

Digital Display

Master Control Buttons Off- Reset/Auto/Run with Lights

Pushbutton/Rotary Selector Dial

Alarm Silence/Lamp Test Button with Light

Annunciator Fault Light Red- Shutdown, Yellow-Warning

USB Communication Connection

Alarm Horn (located inside the controller)

User Interface Controls and Components D Emergency stop switch D Backlit LCD digital display with two lines of 12 characters

(see User Interface Displays for menus) D Alarm horn indicates generator set shutdown and warning faults D Environmentally sealed membrane keypad with three master control buttons with lights d Off/Reset (red) d Auto (green) d Run (yellow)

D Pushbutton/rotary selector dial for menu navigation d Rotate dial to access main menus d Push dial and rotate to access sub menus d Press dial for 3 seconds to return to top of main menu

D Annunciator fault light d System shutdown (red) d System warning (yellow)

D Alarm silence/lamp test button d Alarm silence d Lamp test

D USB and RS-485 connections d Allows software upgrades d Provides access for diagnostics d PC communication using SiteTecht or Monitor III software

D Dedicated user inputs d Remote emergency stop switch d Remote 2-wire start for transfer switch d Auxiliary shutdown

D Integrated hybrid voltage regulator D Auto-resettable circuit protection mounted on circuit board.

D One relay output standard. Optional five relay output available.

D One analog and three digital inputs standard. Optional two inputs available.

NFPA 110 Requirements

In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions/faults shown below.

D Engine functions:

d Overcrank d Low coolant temperature warning d High coolant temperature warning d High coolant temperature shutdown d Low oil pressure shutdown d Low oil pressure warning d High engine speed d Low fuel (level or pressure) * d Low coolant level d EPS supplying load d High battery voltage d Low battery voltage

D General functions:

d Master switch not in auto d Battery charger fault * d Lamp test d Contacts for local and remote common alarm d Audible alarm silence button d Remote emergency stop *

* Function requiresoptional input sensors or kits and is enginedependent, see Controller Displays as Provided by the Engine ECM.

User Interface Displays The listing below has D denoting main menus and d denoting sub-menus.

D Overview d Software version d Active shutdowns and warnings (if any are present) d Engine run time, total hours d Average voltage line-to-line d Frequency d Average current d Coolant temperature d Fuel level or pressure * d Oil pressure d Battery voltage

D Engine Metering d Engine speed d Oil pressure d Coolant temperature d Battery voltage

D Generator Metering d Total power, VA d Total power, W d Rated power, % d Voltage, L- L and L- N for all phases d Current, L1, L2, L3 d Frequency

D GenSet Information d Generator set model number d Generator set serial number d Controller serial number

D GenSet Run Time d Engine run time, total hours d Engine loaded, hours d Number of engine starts d Total energy, kWh

D GenSet System d System voltage d System frequency, 50 or 60 Hz d System phase, single or three (wye or delta) d Power rating, kW d Amp rating d Power type, standby or prime d Measurement units, metric or English (user selectable) d Alarm silence, always or auto only (NFPA 110) d Manual speed adjust *

D GenSet Calibration d Voltage, L- L and L- N for all phases d Current, L1, L2, L3 d Reset calibration

D Voltage Regulation d Adjust voltage, 10%

D Digital Inputs d Input settings and status

D Digital Outputs d Output settings and status

D Analog Inputs d Input settings and status

D Event Log d Event history (stores up to 1000 system events)

D Selector Switch (requires initial activation by SiteTecht)

G6-161 4/18b Page 3

Controller Features

D AC Output Voltage Regulator Adjustment. The voltage adjustment provides a maximum of 10% of the system voltage.

D Alarm Silence. The controller can be set up to silence the alarm horn only when in the AUTO mode for NFPA-110 application or Always for user convenience.

D Alternator Protection. The controller provides generator set overload and short circuit protection matched to each alternator for the particular voltage/phase configuration.

D Automatic Restart. The controller automatic restart feature initiates the start routine and recrank after a failed start attempt.

D Common Failure Relay. This relay is integrated on the controller circuit board. Contacts are rated 2 amps at 32 VDC or 0.5 amp at

120 VAC.

D Communication. Controller communication is available.

D Cyclic Cranking. The controller has programmable cyclic cranking.

D ECM Diagnostics. The controller displays engine ECM fault code descriptions to help in engine troubleshooting.

D Engine Start Aid. The starting aid feature provides control for an optional engine starting aid.

D Event Logging. The controller keeps a record (up to 1000 entries) for warning and shutdown faults. This fault information becomes a stored record of system events and can be reset.

D Historical Data Logging. Total number of generator set successful starts is recorded and displayed.

D Integrated Hybrid Voltage Regulator. The voltage regulator provides 0.5% no-load to full-load regulation with three-phase sensing.

D Lamp Test. Press the alarm silence/lamp test button to verify functionality of the indicator lights.

D LCD Display. Adjustable contrast for improving visibility.

D Measurement Units. The controller provides selection of English or metric displays.

D Power Metering. Controller digital display provides kW and kVA.

D Programming Access (USB). Provides software upgrades and diagnostics.

D Remote Reset. The remote reset function resets faults and allows restarting of the generator set without going to the master control switch off/reset position.

D Remote Monitoring Panel. The controller is compatible with the Kohlerr Remote Serial Annunciator.

D Run Time Hourmeter. The generator set run time is displayed.

D Time Delay Engine Cooldown (TDEC). The TDEC provides a time delay before the generator set shuts down.

D Time Delay Engine Start (TDES). The TDES provides a time delay before the generator set starts.

D Voltage Selection Menu. This menu provides the capability of quickly switching controller voltage calibrations. Requires initial activation using SiteTecht software. NOTE: Generator set output leads require voltage reconnection.

Controller Functions The following chart shows which functions cause a warning or shutdown.

All functions are available as relay outputs.

Warning causes the fault light to show yellow and sounds the alarm horn signaling an impending problem.

Shutdown causes the fault light to show red, sounds the alarm horn, and stops the generator set.

Warning Function

Shutdown Function

Engine Functions Critically high fuel level * d

ECM communication loss D

ECM diagnostics D D

Engine over speed D[

Engine start aid active Engine under speed D

Fuel tank leak * d d

High battery voltage D

High coolant temperature D D[

High fuel level * d

Low battery voltage D

Low coolant level D

Low coolant temperature D

Low cranking voltage D

Low engine oil level * d d

Low fuel level (diesel models) * d d

Low fuel pressure (gas models) * d

Low oil pressure D D[

No coolant temperature signal D

No oil pressure signal D

Overcrank D[

Speed sensor fault D

General Functions Alarm horn silenced Analog inputs d d

Battery charger fault * D

Chicago code active * Common fault (includes [) D

Common warning D

Digital inputs d d

Emergency stop D[

Engine cooldown (delay) active Engine start delay active Engine started Engine stopped EPS supplying load

Generator running Input/output communication loss D

Internal failure D

Master switch not in auto D

NFPA 110 alarm active

Remote start System ready

Generator Functions AC sensing loss D D

Alternator protection D

Ground fault input * D kW overload D

Locked rotor D

Overfrequency D

Overvoltage (each phase) D

Underfrequency D

Undervoltage (each phase) D

D Standard function d Available user function

* Function requires optional input sensors or kits and is enginedependent;

see Controller Displays as Provided by the Engine ECM.

[ Items included with common fault shutdown

2018 by Kohler Co., All rights reserved.

G6-161 4/18b Page 4

Controller Displays as Provided by the

Engine ECM

Engine Manufacturer and Model

Kohler Diesel

(KDI M, TM*)

Kohler Diesel

(KDI TCR)

Kohler Gas

(KG2204,

KG2204T)

GM/PSI and Kohler Gas

(KG6208,

KG6208T) DD/MTU Doosan

John Deere Volvo

Intake air pressure S/D D Intake air Temperature D D S/D D D D Coolant level D D D D D D Coolant temperature D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D Crankcase pressure D ECM battery voltage S S/D S S S Engine model number S S S S S S S Engine serial number S S S S S S S Engine speed C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D Fuel pressure D C/S/D C/S C/S/D C/S[ C/S/D Fuel rate S S S S S Fuel temperature D S S/D S Oil level S[ S/D[ S[ S[ S[ Oil pressure C/S/D D C/S/D C/S/D C/S/D C/S/D C/S/D Oil temperature S D SD C = Value displayed on controller, S = Value displayed in Site Tech, D = ECU diagnostic is supported

* Electronic governor and ECM are optional on KDI M and TM engines.

[ Controller uses local analog input to obtain this information.

NOTE: REOZMD/ROZMC (Mitsubishi engines) have an ECM but do not send signals to the generator set controller.

NOTE: See the generator set specification sheet for engine model identification.

Controller Specifications D Power source with circuit protection: 12- or 24-volt DC D Power drain: 200 milliamps at 12 VDC or 100 milliamps at 24 VDC D Humidity range: 5% to 95% noncondensing D Operating temperature range: - 40C to +70C (- 40F to +158F) D Storage temperature range: - 40C to +85C (- 40F to +185F) D Standards:

d CE Directive d NFPA 99 d NFPA 110, Level 1 d CSA 282-09 d UL 508 d ASTM B117 (salt spray test)

D Panel dimensions—W x H, 229 x 160 mm (9.0 x 6.3 in.)

Communication and PC Software Available Options

Refer to G6-76 Monitor III Software and the communication literature for additional communication and PC software information including Modbusr communication.

- Monitor III Software for Monitoring and Control (Windowsr-based user interface)

- Converter, Modbusr/Ethernet. Supports a power system using controllers accessed via the Ethernet. Converter is supplied with an IP address by the site administrator. Refer to G6-79 for converter details.

- Converter, RS-232/RS-485. Supports a power system using controllers accessed via a serial (RS-232) connection.

APM402 Available Options

- Float/Equalize Battery Charger available with 6 or 10 amp output for 12 or 24V DC voltage output. The 10 amp model provides NFPA 110 charging and alarming capability.

- Manual Speed Adjust available for applications using closed transition ATS. Adjustment range for 60 Hz: 1751- 1849 rpm (58.2- 61.8 Hz) and for 50 Hz: 1451- 1549 rpm (48.2- 51.8 Hz).

- Prime Power Switch prevents battery drain during generator set non-operation periods and when the generator set battery cannot be maintained by an AC battery charger.

- Remote Emergency Stop Switch available as a wall mounted panel to remotely shut down the generator set.

- Remote Monitoring Panel. The Kohlerr Remote Serial Annunciator (RSA) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations, and up to four Automatic transfer switches.

- Run Relay provides a relay indicating that the generator set is running.

- Shunt Trip Wiring provides relay outputs to trip a shunt trip circuit breaker and to signal the common fault shutdowns. Contacts rated at 10 amps at 28 VDC or 120 VAC.

- Two Input/Five Output Module provides a generator set mounted panel with two inputs and five relay outputs.

Modbusr is a registered trademark of Schneider Electric.

Windowsr is a registered trademark of Microsoft Corporation.

Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specificationswithout notice andwithout any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the

Industrial Generator Set Accessories

D The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service.

D Circuit breaker kits are mounted to the generator set and are provided with load-side lugs and neutral bus bar.

D Kohler Co. offers a wide selection of molded-case line circuit breaker kits including single, dual, and multiple configurations for each generator set.

D Four types of line circuit breakers are available:

(see page 2 for definitions and pages 3 and 4 for application details) d Magnetic trip d Thermal magnetic trip d Electronic trip d Electronic with ground fault (LSIG) trip

D In addition, line circuit breakers are offered with 80% and 100% ratings.

D Single line circuit breaker kits allow circuit protection of the entire electrical system load.

D Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system load.

D Multiple line circuit breaker kits with field connection barrier allow circuit protection for special applications (350- 2500 kW models and selected 80- 300 kW models).

D Up to four line circuit breakers can be used on 350- 2500 kW models.

D Line circuit breakers comply with the following codes and standards unless otherwise stated.

d UL 489 Molded Case Circuit Breakers d UL 1077 Supplementary Protectors d UL 2200 Stationary Engine Generator Assemblies

Line Circuit Breakers 15- 3250 kW

Multiple Circuit Breaker Kit with Neutral Bus Bar 180- 300 kW Model Shown

Single Circuit Breaker Kit with Neutral Bus Bar 15- 300 kW Model Shown

Multiple Circuit Breaker Kits with Neutral Bus Bar 350- 2250 kW Model Shown

(also applies to some 300 kW models)

Circuit Breaker Kits with Neutral Bus Bar 800- 2500 kW KD Model Shown

G6-88 6/19p Page 1

G6-88 6/19p Page 2

Line Circuit Breaker Types Magnetic Trip Themagnetic trip features an electromagnet in serieswith the load contacts and amoveable armature to activate the tripmechanism.

When a sudden and excessive current such as a short circuit occurs, the electromagnet attracts the armature resulting in an instantaneous trip.

Thermal Magnetic Trip Thermal magnetic trip contains a thermal portion with a bimetallic strip that reacts to the heat produced from the load current.

Excessive current causes it to bend sufficiently to trip the mechanism. The trip delay is dependent on the duration and excess of the overload current. Elements are factory- calibrated.

A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short circuit condition.

Electronic Trip These line circuit breakers use electronic controls and miniature current transformers to monitor electrical currents and trip when preset limits are exceeded.

LI breakers are a combination of adjustable trip functions including long-time ampere rating, long-time delay, and instantaneous pickup. LSI breakers have all of the LI breaker features plus short-time pickup, short-time delay, and defeatable instantaneous pickup. LSIG breakers have all of the LSI breaker features plus ground-fault pickup and delay.

Electronic with Ground Fault Trip The ground fault trip feature is referred to as LSIG in this document. Models with LSIG compare current flow in phase and neutral lines, and trip when current unbalance exists.

Ground fault trip units are an integral part of the circuit breaker and are not available as field-installable kits. The ground fault pickup switch sets the current level at which the circuit breaker will trip after the ground fault delay. Ground fault pickup values are based on circuit breaker sensor plug only and not on the rating plug multiplier. Changing the rating plug multiplier has no effect on the ground fault pickup values.

80% Rated Circuit Breaker Most molded-case circuit breakers are 80% rated devices.

An 80% rated circuit breaker can only be applied at 80% of its rating for continuous loads as defined by NFPA 70. Circuit conductors used with 80% rated circuit breakers are required to be rated for 100% of the circuit breaker’s rating.

The 80% rated circuit breakers are typically at a lower cost than the 100% rated circuit breaker but load growth is limited.

100% Rated Circuit Breaker Applications where all UL and NEC restrictions are met can use 100% rated circuit breakers where 100% rated circuits can carry 100% of the circuit breaker and conductor current rating.

The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth possibilities.

When applying 100% rated circuit breakers, comply with the various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions are not met, the circuit breaker becomes an 80% rated circuit breaker.

Line Circuit Breaker Options

- Alarm Switch The alarm switch indicates that the circuit breaker is in a tripped position caused by an overload, short circuit, ground fault, the operation of the shunt trip, an undervoltage trip, or the push-to-trip pushbutton. The alarm resets when the circuit breaker is reset.

- Auxiliary Contacts These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position.

- Breaker Separators (350- 2500 kW) Provides adequate clearance between breaker circuits.

- Bus Bars Bus bar kits offer a convenient way to connect load leads to the generator set when a circuit breaker is not present.

15- 300 kW. Bus bar kits are available on alternators with leads for connection to the generator set when circuit breakers are not ordered.

350- 2500 kW. A bus bar kit is provided when no circuit breaker is ordered. Bus bars are also available in combination with circuit breakers or other bus bars on the opposite side of the junction box. On medium voltage (3.3 kV and above) units, a bus bar kit is standard (not applicable to KD models).

- Field Connection Barrier Provides installer wiring isolation from factory connections.

- Ground Fault Annunciation A relay contact for customer connection indicates a ground fault condition and is part of a ground fault alarm.

- Lockout Device (padlock attachment) This field-installable handle padlock attachment is available for manually operated circuit breakers. The attachment can accommodate three padlocks and will lock the circuit breaker in the OFF position only.

- Lugs Various lug sizes are available to accommodate multiple cable sizes for connection to the neutral or bus bar.

- Overcurrent Trip Switch The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset.

- Shunt Trip, 12 VDC or 24 VDC A shunt trip option provides a solenoid within the circuit breaker case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit breaker to be tripped by customer-selected faults such as alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over manual or motor operator closing.

- Shunt Trip Wiring Connects the shunt trip to the generator set controller.

(standard on KD models with the APM802 controller)

- Undervoltage Trip, 12 VDC or 24 VDC The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35%- 70% of the rated voltage.

sphillips Highlight

G6-88 6/19p Page 3

15- 300 kW Line Circuit Breaker Specifications

80% Rating Circuit Breaker

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4D/4E

15- 150 Thermal magnetic

HD

60- 150

Electronic LI Electronic LSI Electronic LSIG

60- 150

Electronic LI

HGElectronic LSI Electronic LSIG

4P/4PX/

4Q/4QX

30- 100

Magnetic, UL 1077

E (480 V max.)

Magnetic, UL 1077 with 12 V shunt trip

Magnetic, UL 1077 with 24 V shunt trip

15- 150 Thermal magnetic

HD

60- 150

Electronic LI Electronic LSI Electronic LSIG

60- 150

Electronic LI

HGElectronic LSI Electronic LSIG

30 Magnetic 9- 325

HJ

50 Magnetic 84- 546 100 Magnetic 180- 1040 150 Magnetic 348- 1690

175- 250 Thermal magnetic

JD

Electronic LI Electronic LSI Electronic LSIG

Electronic LI

JGElectronic LSI Electronic LSIG

250 Magnetic only 684- 2500 JJ 300- 400 Thermal magnetic LA

Magnetic 500- 1000

LA

Magnetic 750- 1600 Magnetic 1000- 2000 Magnetic 1125- 2250 Magnetic 1250- 2500 Magnetic1500- 3000 Magnetic 1750- 3500 Magnetic 2000- 4000

Electronic LI

LGElectronic LSI Electronic LSIG

4RX

4S/4SX

4TX

4V

30- 100

Magnetic, UL 1077

E (480 V max.)

Magnetic, UL 1077 with 12 V shunt trip

Magnetic, UL 1077 with 24 V shunt trip

Alt. Model Ampere Range Trip Type

C. B.

Frame Size

4RX

4S/4SX

4TX/4V

4UA

4M6226

15- 150 Thermal magnetic

HD

60- 150

Electronic LI Electronic LSI Electronic LSIG

60- 150

Electronic LI

HGElectronic LSI Electronic LSIG

30 Magnetic 9- 325

HJ

50 Magnetic 84- 546 100 Magnetic 180- 1040 150 Magnetic 348- 1690

175- 250 Thermal magnetic

JD

Electronic LI Electronic LSI Electronic LSIG

Electronic LI

JGElectronic LSI Electronic LSIG

250 Magnetic only 684- 2500 JJ 300- 400 Thermal magnetic LA

Magnetic 500- 1000

LA

Magnetic 750- 1600 Magnetic 1000- 2000 Magnetic 1125- 2250 Magnetic 1250- 2500 Magnetic1500- 3000 Magnetic 1750- 3500 Magnetic 2000- 4000

400- 600

Electronic LI

LGElectronic LSI Electronic LSIG

Electronic LSI

PG

Electronic LSIG

700- 800 Thermal magnetic MG

4UA

4M6226

1000- 1200

Thermal magnetic

PGElectronic LSI Electronic LSIG

Thermal Magnetic

PJElectronic LSI Electronic LSIG sphillips Highlight sphillips Highlight

G6-88 6/19p Page 5

15- 300 kW Line Circuit Breaker Applications

Single Circuit Breaker Installations A generator set with a single circuit breaker installed typically feeds a single transfer switch and then a distribution panel.

This allows protection of the entire system.

To Remaining Building Loads

To Priority Load(s)

Line C.B.

Single line circuit breaker configuration where circuit breaker can trip causing all power to building loads including priority load to be disrupted.

ATS

Distribution Panel

Distribution Panel

Multiple Circuit Breaker Installations A generator set with dual circuit breakers installed is used to separate critical loads. Typically, one circuit breaker will feed a main transfer switch with noncritical loads and the other circuit breaker will feed a second transfer switch that feeds critical or priority loads. Multiple circuit breakers allow circuit protection for special applications.

To Remaining Building Loads

To Priority Load(s)

First Line C.B.

Second Line C.B.

Dual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s).

ATS ATS

Distribution Panel

Distribution Panel

Circuit Breaker Combinations

Alternator Model

First C. B.

Frame

Second C. B.

Frame

Third C. B.

Frame Trip Type

ALL

except 4D/4E

H — —

All J — —

LA — —

LG — —

4D/4E H — — Standard or LSIG H H — No LSIG

4P/4PX

4Q/4QX

H

H or J

No LSIG J —

LA —

LG H, J or LG —

4RX

4S/4SX

4TX

4V

M — — All P — — All

H or J H or J —

No LSIG

LA

H, J, or

LA —

LG

H, J, LA,

or LG —M

P H or J H or J H or J

4UA

4M6226

M or P — — All H or J H or J —

All

LA H, J, or

LA

LG

H, J, LA,

or LG —

M or P

H, J, LA,

or LG —

P P —

No LSIG

H or J H or J H or J

LA

H or J H or J

LA

H, J, or

LA

LG

H or J H or J

LA

H, J, or

LA

LG

H, J, LA,

or LG

M or P

H or J H or J

LA

H, J, or

LA

LG

H, J, or

LG

G6-88 6/19p Page 10

Enclosed Circuit Breakers The following loose circuit breakers are available in NEMA 1 or NEMA 3R enclosures for remote mounting.

80% Rating Circuit Breakers

Ampere Range Trip Type

C. B.

Frame Size

15- 150 Thermal Magnetic HD

60- 150 Electronic LI

HD

Electronic LSI

175- 250 Thermal Magnetic

JD

Electronic LI Electronic LSI

60- 150 Electronic LI

HG

Electronic LSI

Electronic LI

JG

Electronic LSI

30 9- 325 A. Mag. Trip

HJ

50 84- 546 A. Mag. Trip 100 180- 1040 A. Mag. Trip 150 348- 1690 A. Mag. Trip 250 684- 2500 A. Mag. Trip JJ

300- 400 Thermal Magnetic

LA

500- 1000 A. Mag. Trip 750- 1600 A. Mag. Trip 1000- 2000 A. Mag. Trip 1125- 2250 A. Mag. Trip 1250- 2500 A. Mag. Trip 1500- 3000 A. Mag. Trip 1750- 3500 A. Mag. Trip 2000- 4000 A. Mag. Trip

400- 600 Electronic LI

LG

Electronic LSI

700- 800 Thermal Magnetic MG 1000- 1200 Thermal Magnetic

PG

800- 1200 Electronic LSI

Thermal Magnetic

PJ

Electronic LSI

100% Rating Circuit Breakers

Ampere Range Trip Type

C. B.

Frame Size

15- 150 Thermal Magnetic

HD

60- 150

Electronic LI

Electronic LSI

175- 250 Thermal Magnetic

JD

Electronic LI

Electronic LSI

60- 150 Electronic LI

HG

Electronic LSI

Electronic LI

JG

Electronic LSI

Electronic LI

LG

Electronic LSI

600- 800 Electronic LSI

PG

Electronic LSIG

Circuit Breaker Lugs Per Phase (Al/Cu) Frame Size Ampere Range Wire Range

H 15- 150 One #14 to 3/0

J 175 One #4 to 4/0

200- 250 One 3/0 to 350 kcmil

LA 300

One #1 to 600 kcmil Two #1 to 250 kcmil

LG

250 One #2 to 500 kcmil

400- 600 Two 2/0 to 500 kcmil M 300-800 Three 3/0 to 500 kcmil

P 250-800 Three 3/0 to 500 kcmil 1000-1200 Four 3/0 to 500 kcmil

Accessories Accessory Breaker Frame Auxiliary Contacts H, J, LA, LG, M, P Shunt Trip 12VDC H, J, LA, LG, M, P Shunt Trip 24VDC H, J, LA, LG, M, P Undervoltage Trip 12VDC H, J, LA, LG, M, P Undervoltage Trip 24VDC H, J, LA, LG, M, P Alarm Switch H, J, LA, LG, M, P Overcurrent Switch H, J, LA, LG, M, P Note: LA frame accepts a maximum combination of (2) internal accessories (not including padlock attachment)

G6-88 6/19p Page 11

Enclosed Circuit Breakers

Enclosure Specifications

Frame Size

Dimensions, L x W x H, mm (in.)

NEMA 1 NEMA 3R

H, J 365 x 156 x 797 (14.4 x 6.2 x 31.4) 374 x 156* x 820 (14.8 x 6.2* x 32.3) LA 388 x 165* x 1130 (15.3 x 6.5* x 44.5) 391 x 200* x 1118 (15.4 X 7.9* X 44.0) LG [ 519 x 293 x 1515 (20.4 x 11.5 x 59.6) 519 x 293 x 1515 (20.4 x 11.5 x 59.6) M, P 533 x 248 x 1324 (21.0 x 9.58 x 52.1) 533 x 309 x 1324 (21.0 x 12.2 x 52.1)

* Width does not include circuit breaker operating handle.

[ Enclosures accept 80% rated L- frame circuit breakers 600A max OR 100% rated L-frame circuit breakers 400A max.

Solid Neutral Assemblies and Ground Kits

Frame Size Neutral or Ground Maximum Ampere

Rating Terminals Conductors per

Terminal Wire Size Type

H, J

Neutral 100 2 1 #14 to 1/0 CU #12 to 1/0 AL

Neutral 250 2 1 or 2

#1 to 600 #1 to 250 AL or CU

2 1 #4 to 300 AL or CU Ground 250 2 1 #6 to 300 AL or CU

LA

Neutral 400

2 1 or 2 #1 to 600 AL or CU 2 1 or 2 #1 to 250 AL or CU

Ground — 2 1 #10 to 2/0 CU 2 1 #6 to 2/0 AL

LG

Neutral 200- 1000 2 3 3/0 to 500 AL or CU Ground — 4 1 #6 to 250 AL or CU

M, P Neutral 1200 8 (4 in, 4 out)

1 3/0 to 500 AL or CU 2 #6 to 350 AL or CU

Ground — 4 1 #6 to 300 AL or CU

Powerpact® H- and J-Frame 15A to 250A Molded Case Circuit Breakers

Delivering unmatched application flexibility

Well-suited to a wide range of applications, the Powerpact H- and J-Frame Molded Case Circuit Breakers feature a full complement of field installable accessories, field installable trip units and improved interrupting ratings. These Molded Case Circuit Breakers deliver unmatched design flexibility for 15A to 250A applications and share identical mounting holes, handle locations, trim dimensions and accessories, allowing customers to standardize equipment designs for 15A to 250A applications.

Full-Featured Performance

� H-Frame – 150A available in both standard and 100% ratings with standard amperage ratings from 15 to 150A. Interrupting ratings (AIR) include D-18kA, G-35kA, J-65kA and L-100kA at

480VAC

� J-Frame – 250A available in both standard and 100% ratings with standard amperage ratings from 150A to 250A. Interrupting ratings (AIR) include D-18kA, G-35kA, J-65kA, and L-100kA at 480VAC

� Field installable accessories are common for H- and J-Frame Circuit Breakers to make stocking and installation easy

� Unique snap-in terminals make converting bus bar and lug configurations simple and easy

� Field-installable trip units lower inventory costs and reduce stocking space by configuring products at point of use

� Allows design standardization for 15A to 250A applications with common mounting holes, handle locations, and trim dimensions for both H- and J-Frame Circuit Breakers

� Many configuration options provide application flexibility, with I-Line®, plug-in, drawout, rear connected, distribution lug, crimp lug and din-rail configurations

� Motor operators, rotary handles and cable operators provide options for integrating into a variety of applications

� Certified to global standards, including UL, IEC, CSA and NOM

H-Frame 150A

HD and HG 2-Pole

J-Frame 250A

PowerpactH-J-Mhandouts 4/8/04 3:44 PM Page 1

Consolidate Inventory

Reduce inventory costs with the Powerpact H- and J-Frame Molded Case Circuit Breakers. These circuit breakers are designed to work with common components like operating handles, auxiliary switches, shunt trips and many other accessories. They also offer savings in the form of rationalized mounting pans, door trims and enclosures.

Standardize Designs

Designed to help simplify the design process, the Powerpact H- and J-Frame Molded Case Circuit Breakers feature common mounting holes, handle locations and trim dimensions.

H-Frame J-Frame H-Frame J-Frame

PowerpactH-J-Mhandouts 4/8/04 3:44 PM Page 2

Simplify Installation

Field-installable accessories provide flexibility for late specification changes or installation at point of use. Auxiliary switches, shunt trip and undervoltage release are easy to install, reliable and common to many Powerpact Circuit Breakers.

Streamline Design Integration

Comprehensive technical literature, CAD drawings and 3D models are available online to support the Powerpact H- and J-Frame Circuit Breaker line. In addition, 3D models can be downloaded in most CAD formats.

Easy to Convert

Unique snap-in lugs make converting between bus bar and lug options simple and easy. Whether the application calls for lugs on the line side, load side or both, conversions are simple, making the Powerpact H- and J-Frame Molded Case Circuit Breakers ideal for applications that require configuring products at the point of use. The terminal nut or mechan-ical lug is set on a plastic retainer that slides and snaps into place, without the use of tools.

Bus Bar Option

Lug Option

Auxiliary switch

(OF1)

Auxiliary switch

(OF2)

Alarm switch

(SD)

Overcurrent trip switch (SDE)

Shunt trip (MX) or undervoltage trip (MN)

PowerpactH-J-Mhandouts 4/8/04 3:44 PM Page 3

Ordering Flexibility for Various Applications

� Purchase Standard Circuit Breaker Features fixed trip unit capable of reverse connection.

� Circuit Breaker and Separate Trip Units*

Save valuable inventory costs by configuring products at point of use. Only three frame sizes are needed to cover the entire range from 15A to 250A (shown below with H-Frame Circuit Breaker).

� Purchase the Complete Circuit Breaker with Field-Interchangeable Trip Unit*

Respond to last minute specification changes with the flexibility of a field interchangeable trip unit.

Powerpact® H- and J-Frame 15A to 250A Molded Case Circuit Breakers

Contact your Square D sales representative for additional information.

Or, visit www.us.SquareD.com.

S ch ne id er

E le ct ric

A ll

R ig ht s

R es er ve d

03-04Order Number 0611HO0401

Schneider Electric - North American Operating Division

1415 S. Roselle Road Palatine, IL 60067 Tel: 847-397-2600 Fax: 847-925-7500

Multiple Configurations

Cradle Plug-in Base I-Line Rear Connected

*Marked line and load and not suitable for reverse connection

PowerpactH-J-Mhandouts 4/8/04 3:44 PM Page 4

1.

0.5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 15 20 30 40 50 60 70 80 90 10

.005

.006

.007

.008

.009

.01

.015

.02

.03

.04

.05

.06

.07

.08

.09

.1

.15

.2

.3

.4

.5

.6

.7

.8

.9

1.5

10000

1.5 .6 .7 .8 .9 1.

2 3 4 5 6 7 8 9 10 15 20 30 40 50 60 70 80 90 10

MULTIPLES OF RATED CURRENT

T

IM

E

IN

S E

C O

N D

S

.005

.006

.007

.008

.009 .01

.015

.02

.03

.04

.05

.06

.07

.08

.09 .1

.15

.2

.3

.4

.5

.6

.7

.8

.9

1.5

10000

T

IM

E

IN

S E

C O

N D

S

1/2 CYCLE

(60 Hz)

1/2 CYCLE

(50 Hz)

MULTIPLES OF RATED CURRENT

1 CYCLE

(60 Hz)

1 CYCLE

(50 Hz)

LIMITS HIGH

SETTING

LIMITS LOW

SETTING

MAGNETIC TRIP

ADJUSTMENT RANGE

MAXIMUM CLEARING TIME

(AT 50 Hz) (AT 60 Hz)

0 17

MAXIMUM SINGLE-POLE TRIP TIMES

AT 25°C BASED ON NEMA AB-4 2003

JD, JG, JJ, JL MOLDED CASE CIRCUIT BREAKERS

CHARACTERISTIC TRIP CURVE NO. 50-5

CIRCUIT BREAKER INFORMATION

Circuit Breaker Continuous Maximum Number Prefix Ampere Rating AC Voltage of Poles

JD, JG, JJ, JL 150–250 600 2, 3

This curve is to be used for application and coordination purposes only. The EZ-AMP overlay feature at the bottom of the page should be used during coordination studies.

All time/current characteristic curve data is based on 40°C ambient cold start.

Terminations are made with conductors of appropriate length and ratings.

Curve No. 0050TC0405 June 2004

Drawing No. 48095-050-05

TM

© 2004 Schneider Electric All Rights Reserved

Typical Overall Dimensions

• Kohler Co. selects batteries to meet the engine manufacturer's specifications and to comply with NFPA requirements for engine-cranking cycles.

• Heavy-duty starting batteries are the most cost-effective means of engine cranking and provide excellent reliability in generator set applications.

• Tough polypropylene cases protect against life-shortening vibration and impact damage.

• Batteries are rated according to SAE standard J-537.

• All batteries are 12-volts. Kits that contain two or four batteries are availabe for 24-volt systems and/or systems with redundant starters.

• Wet- and dry-charged batteries have lead-calcium or lead-antimony plates and use sulferic acide electrolyte. Removable cell covers allow checking of electrolyte specific gravity.

• Absorbant glass mat (AGM) batteries are sealed and maintenance free.

• Batteries are for applications below and above 0°C (32°F).

Charge Type*

Battery Part

Number

Battery Qty. per

Size

BCI

Group Size

Battery SAE Dimension, mm (in.)

Cold Cranking Amps at 18ºC

(0ºF) Min.

Reserve Capacity Minutes at

27º (80ºF) Min.

Battery Post Layout and Style

L W H

Wet 256984 1 24 273.0 (10.8)

173.0 (6.8)

228.6 (9.0)

650 130 D/1

Battery Specifications

System Batteries

12 Volt (24 Volt*), 6 Amp Float/Equalize Battery Charger

Industrial Generator Set Accessories

Standard Features D 12 VDC output. * Use two battery chargers for 24-volt electrical systems

D Automatic 3-stage float/equalize battery charger

D Charges both lead-acid and gel-cell type batteries

D Indicator lamps: red and green LEDs indicate bulk charge, absorption, and float charge stages

D Durable potted assembly for full waterproofing and shockproofing

D Reverse-polarity protection

D Short-circuit protection

D UL 1236 listed

D UL 2200 compliant

D UL 991 compliant for vibration and shock

D UL listed to Canadian safety standards

D UL rated inline fuse

D FCC Class B-compliant for EMI/RFI (Date code 8/26/04 or later)

D One-year warranty

D Easy installation:

d Integral mounting flanges d Ring terminals for battery connection d Standard US style 3-prong AC plug

G6-60 2/16f

Specifications

Input Voltage 90--135 VAC

Input Frequency 50/60 Hz

DC Output:

Bulk Absorption Float

11.8--14.0 VDC @ 5.0--6.0 amps 14.0--14.5 VDC @ 1.5--5.0 amps 13.3--14.5 VDC @ 0.1--1.5 amps

Steady Full-Load Output Current 6 amps

Current Limit 7 amps

Output Power Limit 70 +2/--5 watts

Line Regulation Across Input Voltage Range 1%

Isolation, Input to Output 2500 V

Dimensions (L x W x D) 164 x 87 x 53 mm (6.4 x 3.5 x 2.1 in)

Weight 1.6 kg (3.5 lb.)

Temperature Range, Operating and Storage --40 to 70C (--40to 158F)

Humidity 0 to 100% (condensing) sphillips Typewritten Text

CHARGER COMES LOOSE

2003, 2004, 2011, 2014, 2016 by Kohler Co. All rights reserved.

G6-60 2/16f

Dimensions are in mm.

Output lead length 1.2 m (4 ft.)

AC input lead length 1.8m (6 ft.)

4 X∅6.00

164.0 143.5

5…