A1.5 DRAWINGS AND TECHNICAL DATA.pdf

UNCLASSIFIED

PRODUCT NUMBER

INTEGRATED AUTOMATIC IDENTIFICATION

SYSTEM – SATELLITE (IAIS-SAT)

DOC# SSC-IAISSAT-04

SPAWAR SYSTEMS CENTER PACIFIC

SAN DIEGO, CA

92152

CODE 56430

September 5, 2017

Distribution authorized to the Department of Defense and U.S. Department of Defense contractors only; (Administrative and Operational Use); (September 5, 2017). Other requests shall be referred to Commanding Officer, SPAWAR Systems Center Pacific, San Diego, California 92152-5001

SSC-IAISSAT-04 UNCLASSIFIED Integrated Automatic Identification

System - Satellite

UNCLASSFIED ii

REVISION HISTORY

REVISION

NUMBER

DATE CHANGE DESCRIPTION

04 08/31/17 Power Supply no longer available, minor drawing corrections, cable assembly corrections as collected from previous builds.

03 07/31/13 Modem upgrade to be compatible with 9602N.

02 09/30/10 Major design updates. See revision history.

01 11/17/06 Initial Release.

UNCLASSIFIED

Drawing Number Drawing Name

AD-IAISSAT-02-02a ISAT ASSEMBLY

BD-IAISSAT-02-03 ISAT SYSTEM DIAGRAM

BM-IAISSAT-02-03 ISAT BILL OF MATERIALS

CA-IAISSAT-01-04 ISAT INTERNAL CABLES

CA-IAISX-01-01 IAIS INTERNAL ETHERNET

CA-IAISX-02-04 INTERNAL AC POWER CABLE

MD-IAISX-01-02a HOFFMAN ENCLOSURE

MD-IAISX-02-05 HOFFMAN MOUNTING PLATE

MD-IAISX-05-03 MODEM/FINCH MOUNTING PLATE

OCD-IAISSAT-02-01 OPERATIONAL CONCEPT DESCRIPTION

SSC-ARC-XX AIS REPORTING COMPONENTS (COMPATIBLE WITH REVISION 01 OR 02)

SSC-FINCH-XX FINCH PCB (COMPATIBLE WITH REVISION 03 OR 04)

TD-IAISX-01-03 IAIS PRODUCT FAMILY INSTALLATION MANUAL

TD-IAISX-02-01 SCHEDULE OF MAINTENANCE

TS-IAISSAT-01-02 IAIS-SAT ENGINEERING TEST

TS-IAISX-01-02 IAIS PRODUCT FAMILY PRODUCTION TEST

N/A DOORS IAISX Baseline 2.0

UNCLASSIFIED

Revision Notes:

1.1 Revision 4

1.1.1 Description of Changes:

The Phihong power supply is no longer readily available. The new power supply has a different hole pattern, hole size, and connector brand which forced the change of several documents.

1.1.2 Issues for Next Release:

None

1.1.3 Closed Bugs:

N/A

1.1.4 Accepted Defects:

A small subset of IAISSATs produced in 2014 do not completely follow all documents in this package. The mounting plate, MD-IAISX-02-05, listed here, is not included in these units. These units are built with MD-IAISX-02-03. Since the ‘03’ version was designed for the old power supply, a single hole was added to accommodate the new one. The #6-

32 x 0.5” SHCS and #6-32 nut (not shown on the BOM) that are used to secure the power supply at this new hole interferes with the mounting strip in the Hoffman enclosure. It has been determined that this will not have a negative effect on the finished product.

1.1.5 Open Bugs:

N/A

1.2 Revision 3

1.2.1 Description of Changes:

The Iridium satellite modem 9601 reached end-of-life status. This revision modifies the product to include the new version of modem that was released by the manufacturer

(9602-I) and modified by NAL Research to accept wider voltage & communication levels

(called 9602-N).

1. The modem was replaced.

2. The modem cable was changed since the new modem used a different connector and pinout.

The Lynx product generated a new Finch board (SSC-FINCH-04) since the last release of

IAISSAT. This version of the board can be used in the IAISSAT now although the associated ARC would be SSC-ARC-02. SSC-ARC-01 & SSC-ARC-02 are completely compatible in the IAISSAT as the interfaces used in IAISSAT are identical between

UNCLASSIFIED

SSC-FINCH-03 & -04. These notes are included as SSC-FINCH-04 has superseded -03, although there is remaining -03 stock that can still be used in IAISSAT.

The SMA-TNC cable and bulkhead were simplified into a single item in this revision.

1.2.2 Closed Bugs:

N/A

1.2.3 Accepted Defects:

N/A

1.2.4 Open Bugs:

N/A

1.3 Revision 2

This version of the ISAT incorporated many changes such that the ISAT could be used without the use of a laptop computer. To achieve that, the Finch product was added to handle the transmission of data over the Iridium satellite modem. The AIS data stream is split to provide simultaneous viewing on a computer if desired.

Removed 5VDC power supply

Redesign of mounting plate to shift power supply and Moxa away from AIS receiver such that standoffs would not be needed for the Moxa

Added Finch

Replaced Moxa with a single port version

Replaced the Iridium modem with an SBD version

Removed internal fans

Modified modem mounting plate to accommodate Finch and the modem

Laptop computer no longer required to transmit data over satellite. One may be connected to view AIS data

Need to add SSC-ARC-XX to the BOM on the next release which may affect the numbering of the block diagram and assembly drawing

1.4 Revision 1

This was the first version of the ISAT. This version includes an AIS receiver and dial up

Iridium modem. An external computer is required to process the AIS data (RAID), establish an Iridium connection (Slingshot), and then upload the data (Slingshot).

Initial release

BILL OF MATERIALS

IAIS-SAT BOM

DOC# BM-IAISSAT-02-03

SPAWAR SYSTEMS CENTER SAN DIEGO

CODE 56430

September 5, 2017

Statement D: Distribution authorized to the Department of Defense and U.S. Department of Defense contractors only; (Administrative and Operational Use); (September 5, 2017). Other requests shall be referred to Commanding Officer, SPAWAR Systems Center Pacific, San Diego, California 92152-5001 https://blog.spawar.navy.mil/media/assets_c/2010/01/SPAWAR_SSC-PAC_RGB_R-10180.html

BM-IAISSAT-02-03 UNCLASSIFIED IAIS-SAT BOM

UNCLASSIFIED ii

REVISION

NUMBER

DATE TITLE OR BRIEF DESCRIPTION

03 09/05/17 New power supply, mounting hardware, and cabling.

02 07/31/13 Second release, upgraded modem, changed modem cable to bulkhead end.

01 09/27/10 Initial Release

UNCLASSIFIED 1

ITEM

NUMBER DESCRIPTION PART NUMBER MANUFACTURER QTY NOTES

1 Hoffman Enclosure MD-IAISX-01-02a SSC 1

1 Aluminum Enclosure CCA332311 Hoffman 1

2 M6 Hoffman Mounting Plate Screws N/A Hoffman 4 Included with enclosure

2 Mounting Feet Kit CCAMF31 Hoffman 1

3 Hoffman Mounting Plate MD-IAISX-02-05 SSC 1

1 Mounting Plate CCAP3323 Hoffman 1

2 Press-in captive nut, #6-32 94648A330 McMaster 10 Installed by machinist

3 Press-in captive nut, #8-32 94648A340 McMaster 2 Installed by machinist

4 Press-in captive nut, #4-40 94648A320 McMaster 4 Installed by machinist

4 Power Supply (12V) ZWS15B-12 TDK Lambda 1

6 Device Server NPort 5110 Moxa 1

7 - OPTION 1 AIS Receiver SL161R Shine Micro, Inc. 1

Either part is acceptable. 7 - OPTION 2 AIS Receiver SM161R-2 Shine Micro, Inc. 1

8 Iridium Modem 9602-N NAL Research 1

9 Modem and Finch Mounting Plate MD-IAISX-05-03 SSC 1

1 Press-in captive nut, #4-40 94648A320 McMaster 12 Installed by machinist

10 Finch SSC-FINCH-XX SSC 1 Can use -03 or -04 since they are interchangeable

12 Internal AC Power Cable CA-IAISX-02-04 SSC 1

1 Bulkhead Circular Connector PT07C-12-3P Amphenol 1

2 5 Position Connector VHR-5N JST 1

3 Crimp Terminal SVH-21T-P1.1 JST 3

4 22AWG Stranded Wire, Green Generic Generic 6”

5 22AWG Stranded Wire, Black Generic Generic 6”

6 22AWG Stranded Wire, White Generic Generic 6”

7 Heatshrink Tubing, Black, 1/8” Ø Generic Generic 4”

13 ISAT Internal Cables CA-IAISSAT-01-04 SSC 1

1 Modem Cable N/A N/A 1 Page 1 of 3

1 D SUB 15 Connector with Crimp Receptacles M24308/2-2 ITT Cannon 1

2 0.100” Female 6 Pin Connector 22-01-2061 Molex 1

3 0.100” Pins 08-50-0114 Molex 6

4 8 Conductor 22AWG Cable Generic Generic 6”

2 AIS Cable N/A N/A 1 Page 2 of 3

1 DB9 Male Solder Cup Connector Generic Generic 1

2 0.100” Female 5 Pin Connector 22-01-2051 Molex 1

3 0.100” Pins 08-50-0114 Molex 5

UNCLASSIFIED 2

4 22AWG Stranded Wire, White Generic Generic 30in

5 Power Connector/Wire Provided with AIS Receiver N/A N/A 1

6 DB9 Female Solder Cup Connector Generic Generic 1

3 DC Power Cable N/A N/A 1 Page 3 of 3

1 2 Position Connector VHR-2N JST 1

2 0.100” Female 2 Pin Connector 22-01-2021 Molex 1

3 0.100” Pins 08-50-0114 Molex 2

4 JST Pins SVH-21T-P1.1 JST 2

5 22AWG Stranded Wire, Red Generic Generic 16in

6 22AWG Stranded Wire, Black Generic Generic 16in

7 Plug and Wire Supplied with Moxa NPort 5110 N/A Generic 1

15 Internal Ethernet Cable CA-IAISX-01-01 SSC 1

1 Bulkhead Circular Connector RJF72G03100BTX Amphenol 1

17 Bulkhead, BNC (female to female) 31-220H Amphenol 1

18 - OPTION 1 Adapter , VHF(male) to BNC (female) 242164 Amphenol 1 Use with SL161R

18 - OPTION 2 Adapter, BNC-Jack/N-Plug 31-216 Amphenol 1 Use with SM161R-2

19 Cable, BNC (male) to BNC (male) BU-5050-B-12-0 Mueller Electric 1 12-in

Cable, SMA (male) to TNC (female bulkhead), 13.5-in

RF316-01SP1-05BJ3-

0345 Samtec 1

Previous versions used separate bulkhead.

23 SHCS, #8-32 , ¾” Long, 18-8 SS 92196A197 McMaster 2 For AIS mounting

18-8 SS 100° Flat Head Phillips Machine Screw, 4-40 Thread, 3/8" Length 93085A108 McMaster 4

Mounts modem to modem plate

18-8 Stainless Steel Socket Head Cap Screw 4-40 Thread, 1/2" Length 92196A110 McMaster 4 Mounts Finch to plate

26 Spacer, #6, ¼” Tall, ¼” OD 92510A442 McMaster 2 For power supply mounting

27 SHCS, #6-32, 1/2” Long, 18-8 SS 92196A148 McMaster 2 For power supply

28 SHCS, #6-32, 3/8” Long, 18-8 SS 92196A146 McMaster 6 Modem plate & Moxa mounting

29 Washer, #6, 18-8 SS 96659A102 McMaster 6 For modem & Moxa mounting

18-8 Stainless Steel Spring Lock Washer #4 Screw Size, .120" ID, .209" OD, .025" min Thick 92146A005 McMaster 4 Finch

18-8 Stainless Steel Flat Washer 4 Screw Size, 1/8" ID, 5/16" OD, .024"-.038" Thick 92141A005 McMaster 4 Finch

Aluminum Unthreaded Round Spacer, 3/16" OD, 3/16" Length, #4 Screw Size 92510A690 McMaster 4 Finch

33 Button-head, hex socket, 3/8”-16, 1” long, 18-8 SS 92949A624 McMaster 1 Fill GPS hole

Neoprene –Bonded 18-8 SS Sealing Washer, 3/8” screw size, 3/4”OD 94709A418 McMaster 2 Fill GPS hole

UNCLASSIFIED 3

35 Nut, Hex, 3/8”-16, 5/8” width, ¼” tall, 18-8SS 91841A035 McMaster 2 Fill GPS hole

18-8 Stainless Steel Socket Head Cap/Pan Head Philips Screw 4-40 Thread, 3/16” Length 92196A105 McMaster 2 Serial Cable to AIS Receiver

37 Cardboard Box N/A N/A 1 Single-wall, 200#, 13"x10 5/8"x4 5/8"(LxWxH)

FILE DATE: 2014/07/17 FILE NAME: AD-IAISSAT-02-02a ISAT Assembly.dft55910 D SIZE - ASME Y14.100, REV B, 4-2012

SHDWG. NO. 1

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1AD-IAISSAT-02-02a

SHEET 1 OF 3

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO DOD AND DOD

CONTRACTORS ONLY; CRITICAL TECHNOLOGY; OTHER

REQUESTS SHALL BE REFERRED TO COMMANDING OFFICER, SPACE AND

NAVAL WARFARE SYSTEMS CENTER PACIFIC, SAN DIEGO, CA 92152-5001

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT

DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS

RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC.

2751 ET SEQ.) OR EXECUTIVE ORDER 12470. VIOLATORS OF THESE EXPORT

LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

XXXXX

DR-XXXXXX

COGNIZANT CODE

XXXXXXX

55910

DO NOT SCALE THIS DRAWING

INTERPRET DRAWING IN

ACCORDANCE WITH ASME Y14.100

PREPARED

PROJECT NUMBER

APPROVED

APPROVED

CHECKED

APPROVED FOR

BY DIRECTIONRELEASED DATE

NEXT ASSY USED ON

APPLICATION

SPACE AND NAVAL WARFARE SYSTEMS CENTER PACIFIC

SAN DIEGO, CA 92152-5001

DRAWING NUMBERCAGE CODESIZE

SCALE: 1/1

XXXXXXX

D

THIRD ANGLE PROJECTION

ISAT ASSEMBLY

AD-IAISSAT-02-02a

EMYERS 2014/07/17

-1 -1

QTY REQD

CAGE

CODE

PART OR IDENTIFYING

NUMBER

DESCRIPTION OR NOMENCLATURE MATERIAL/SPEC/REF DESG

FIND

NO.

PARTS LIST

2014/07/17.

- REV

12 SH REVISION

STATUS DESCRIPTION APPROVEDDATEREVZONE

REVISION HISTORY

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL ONLY BE

INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

Systems Center

PACIFIC

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

BREAK ALL EDGES .03 MAX

REMOVE ALL BURRS

TOLERANCES ARE:

.XX ±.03 .XXX ±.010

ANGLES ±2°

FILLETS .03 MAX

SURFACE ROUGHNESS

01 INITIAL RELEASE 9/23/10

02 REPLACED OLD MODEM FOR 9602 MODEM 6/20/13

NOTES:

1. APPLY MEDIUM STRENGTH THREADLOCK (LOCTITE 242, BLUE) WHEN THREADING ALL SCREWS

AND CONNECTOR NUTS

2. APPLY O-RING LUBRICANT TO CONNECTOR GASKETS(12, 15, 17, 20) & WASHER GASKETS (34)

3. ZIP-TIE ALL EXCESS CABLE LENGTHS TO PREVENT JOSTLING OF INTERNAL WIRES

1.24X

24x

24x 15

352X 1

02a REMOVED 2 SCREWS ON POWER SUPPLY 7/17/14 mitran Typewritten Text 2014/07/17

FILE DATE: 2014/07/17 FILE NAME: AD-IAISSAT-02-02a ISAT Assembly.dft55910 D SIZE - ASME Y14.100, REV B, 4-2012

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1AD-IAISSAT-02-02a

SHEET 2

55910

DRAWING NUMBERCAGE CODESIZE

SCALE: 1/1

D AD-IAISSAT-02-02a

DESCRIPTION APPROVEDDATEREVZONE

REVISION HISTORY

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL ONLY BE

INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

262X

272X

28 4X

29 4X

282X

292X

23 2X

36 2X

NOTES:

1. APPLY MEDIUM STRENGTH THREADLOCK (LOCTITE 242, BLUE) WHEN THREADING ALL SCREWS

2. APPLY HOT GLUE TO THE FOLLOWING JUNCTIONS: AIS RECEIVER POWER INPUT AND POWER PLUG OF CA-IAISSAT-01-01 SHEET 2 OF 3; AIS RECEIVER'S VHF INPUT AND VHF TO BNC ADAPTER (#18); VHF TO BNC ADAPTER (#18) AND BNC CABLE (#19); SERIAL INPUT OF DEVICER SERVER (#6) AND SERIAL

CONNECTOR OF CA-IAISSAT-01-01 SHEET 2 OF 3

FILE DATE: 2014/07/17 FILE NAME: AD-IAISSAT-02-02a ISAT Assembly.dft55910 D SIZE - ASME Y14.100, REV B, 4-2012

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1AD-IAISSAT-02-02a

SHEET 3

55910

DRAWING NUMBERCAGE CODESIZE

SCALE: 1/1

D AD-IAISSAT-02-02a

DESCRIPTION APPROVEDDATEREVZONE

REVISION HISTORY

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL ONLY BE

INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

32 4X

25 4X

30 4X

31 4X

NOTES:

1. APPLY MEDIUM STRENGTH THREADLOCK (LOCTITE 242, BLUE) WHEN THREADING ALL SCREWS

2. APPLY HOT GLUE TO THE FOLLOWING JUNCTIONS: MODEM (#8) RF OUTPUT AND CABLE (#21)

244X

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Wednesday, July 31, 2013

SPAWAR SYSTEMS CENTER PACIFIC

Electro-Optics Imaging and Sensors Laboratory

BLOCK DIAGRAM

ISAT SYSTEM DIAGRAM

SIZE CAGE Code DWG NO REV

B 55910 BD-IAISSAT-02 03

Code 56630 SHEET 1 OF 1

APPROVED

APPROVED

CHECKED DCARR 07/25/2013

PREPARED CLULOW 5/16/13

REVISIONS

1 INITIAL RELEASE EM 11/5/09

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

#1

POWER

DATA

VHF ANT.

AIS RECEIVER

SHINE MICRO

#7

#2

#2 #2

#2

#13.2

#18

#12

#19

#17

#4

CN2

POWER

SUPPLY

(12V DC)

CN1

#12

CA-IAISX-02-02

#15

CA-IAISX-01-01

#15

#21

12-30VDC 10/100M

ETHERNET

#6

DEVICE SERVER

MOXA NPORT 5110

RS-232

#33, #34, #35

#21

IRIDIUM MODEM

NAL RESEARCH

9602-N

#8

#13.1

#13.3

1 APPLY GLUE to secure these connections

NOTES:

2 CHANGED MODEM MODEL NUMBER BC 5/16/13

SSC-FINCH-XX

#10

P2P3P4

3 UPDATE MODEM RF CABLE/BULKHEAD DC 07/25/13

clulow1 Typewritten Text clulow1 Typewritten Text 8/1/13 clulow1

8/1/13

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Wednesday, May 09, 2018

SPAWAR SYSTEMS CENTER PACIFIC

Electro-Optics Imaging and Sensors Laboratory

CABLE ASSY. DRAWING

ISAT INTERNAL CABLES

SIZE CAGE Code DWG NO REV

B 55910 CA-IAISSAT-01 04a

Code 56430 SHEET 1 OF 3

APPROVED

APPROVED

CHECKED

PREPARED

REVISIONS

4 CORRECTED WIRING MISTAKES ON SHEET 3 EM 5/9/184a REMOVED GENERIC REFERENCES EM

4 EMCORRECTED WIRING MISTAKES ON SHEET 3 1/28/15

1 INITIAL RELEASE EM 11/5/09

2 SECOND RELEASE, UPDATED MODEM CABLE

CONNECTOR AND PIN OUT

BC 5/16/13

CHANGED DC POWER CABLE FOR NEW POWER

SUPPLY EM 7/10/14

6in

USE STANDARD CABLE ASSEMBLY AND TESTING PRACTICES

NOTES:

1.

ITEM QTY MANUFACTURER PART NO. DESCRIPTION

1 1 ITT CANNON M24308/2-2 D SUB 15 FEMALE CONNECTOR W/ CRIMP RECEPTACLES

2 1 MOLEX 22-01-2061 0.100" FEMALE 6 PIN CONNECTOR

3 6 MOLEX 08-50-0114 0.100" MOLEX PINS

SEE DETAIL A

4 7 @ 7in ALPHA 1551 22AWG STRANDED HOOKUP WIRE

Molex Pin-outs

DETAIL A

1 2 3 4 5 6

MODEM CABLE

EXT PWR (7-32V)

EXT GND

EXT PWR (5V)1

SUPPLY OUT

TX (IN)

ON/OFF4

SIG GND

DCD (OUT)

RX (OUT)7

CTS (OUT)

RI (OUT)

DSR (OUT)10

DTR (IN)

NET AVAIL

RTS (IN)13

EXT_GND

EMERGENCY

EXT_PWR (5.0V)

TX

RX

SIGNAL_GND

COLOR 1

COLOR 2

RED

BLACK

COLOR 3

COLOR 4

ITT CANNON CONNECTOR MAY BE SUBSTITUTED WITH AN EQUIVALENT D

SUB 15 FEMALE CONNECTOR WITH CRIMP RECEPTACLES

COLOR 1 THROUGH COLOR 4 SHALL BE UNIQUE

WIRES SHALL NOT BE JOINED AT THE CONNECTOR. THEY SHALL BE

SOLDERED TOGETHER AND COVERED WITH ADHESIVE LINED HEAT SHRINK

B

A

4 3 2 1

D

C

B

A

4 3 2 1

SIZE CAGE Code DWG NO REV

B 55910 CA-IAISSAT-01 04a

SCALE 1/4 : 1 SHEET 2 OF 3

ITEM QTY MANUFACTURER PART NO. DESCRIPTION

1 1 ITT CANNON DEMA9P DB9M, CRIMP

4 3 @ 23in ALPHA 1551 22AWG STRANDED HOOKUP WIRE

2 1 MOLEX 22-01-2051 0.100" FEMALE 5 PIN CONNECTOR

3 5 MOLEX 08-50-0114 0.100" MOLEX PINS

5 1 NA NA POWER CONNECTOR/WIRE PROVIDED WITH AIS RX

USE STANDARD CABLE ASSEMBLY AND TESTING PRACTICES

NOTES:

1.

COLOR 3

TX

RX

FGND

FGND

+12VDC

RX

TX

GND

GND

+12VDC

SEE DETAIL A

DETAIL A

(EXTERNAL VIEW)

2 3

SEE DETAIL B

DETAIL B:

1 2 3 4 5

THE SINGLE LINES IN THE GRAPHICAL DRAWING REPRESENT A BUNDLE

OF WIRES. SEE PIN TO PIN DIAGRAM.

USE THE POWER CONNECTOR AND WIRE PROVIDED WITH THE AIS

RECEIVER.

9in

11in

6 1 ITT CANNON DEMA9S DB9F, CRIMP

2in

13in

RX

TX

GND

COLOR 1

COLOR 2

COLOR 3

COLOR 2

COLOR 1

APPLY ADHESIVE LINED SHRINK TUBING TO EACH WIRE INTERSECTION

(NOT SHOWN) AND TO THE BUNDLE AS SHOWN.

AIS CABLE

WIRES SHALL NOT BE JOINED AT THE CONNECTOR. THEY SHALL BE

SOLDERED TOGETHER AND COVERED WITH ADHESIVE LINED HEAT SHRINK

B

A

4 3 2 1

D

C

B

A

4 3 2 1

SIZE CAGE Code DWG NO REV

B 55910 CA-IAISSAT-01 04a

SCALE 1/4 : 1 SHEET 3 OF 3

ITEM QTY MANUFACTURER PART NO. DESCRIPTION

1 1 JST VHR-2N 2 POSITION CONNECTOR

5 9in ALPHA 1551 22AWG STRANDED WIRE, RED

2 1 MOLEX 22-01-2021 0.100" FEMALE 2 PIN CONNECTOR

3 2 MOLEX 08-50-0114 0.100" MOLEX PINS

4 2 JST SVH-21T-P1.1 JST PINS

USE STANDARD CABLE ASSEMBLY AND TESTING PRACTICES

NOTES:

1.

GND

+12VDC

GND

+12VDC

SEE DETAIL A

2in

6 9in ALPHA 1551 22AWG STRANDED WIRE, BLACK

SEE DETAIL C

JST PIN NUMBERING

DETAIL A

4in

4in

THE HEAVY BLACK LINE REPRESENTS THE RED AND BLACK WIRES

TWISTED TOGETHER. WIRE SHALL BE TWISTED AT NO LESS THAN 3

TWISTS PER INCH.

1in

DC POWER CABLE

GND

+12VDC

DETAIL B

(EXTERNAL VIEW)

7 1 NA NA PLUG AND WIRE SUPPLIED WITH MOXA NPORT 5110

SEE DETAIL B

BLACK

RED

APPLY ADHESIVE LINED SHRINK TUBING TO EACH WIRE INTERSECTION

(NOT SHOWN) AND TO THE BUNDLE AS SHOWN.

1 2

DETAIL C

2 1

2 WIRES SHALL NOT BE JOINED AT THE CONNECTOR. THEY SHALL BE

SOLDERED TOGETHER AND COVERED AS DEFINED IN NOTE 4

B

A

4 3 2 1

D

C

B

A

4 3 2 1

2 FOLLOW ASSEMBLY INSTRUCTIONS AS PROVIDED BY MANUFACTURER

NOTE THE DIRECTION OF THE KEY3

4 INSTALL THE SHELL OF THE MATING PLUG (RJF6MG) TO KEEP LIQUID FROM FLOWING

NOTES:

ITEM QTY. PART NO. DESCRIPTION

1 1 RJF72G03100BTX BULKHEAD ETHERNET CONNECTOR

1. USE STANDARD CABLE ASSEMBLY AND TESTING PRACTICES

APPLY POTTING COMPOUND TO WELL OF CONNECTOR AS SHOWN. USE GE RTV118 TRANSLUCENT SILICONE RUBBER ADHESIVE Thursday, September 07, 2006

SPAWAR SYSTEMS CENTER SAN DIEGO

Electro-Optics Imaging and Sensors Laboratory

CABLE ASSY. DRAWING

INTERNAL ETHERNET CABLE

SIZE CAGE Code DWG NO REV

B 55910 CA-IAISX-01 01

Code 2746 SHEET 1 OF 1

APPROVED

APPROVED KSMITH 9/7/2006

CHECKED ACAPONE 9/7/06

PREPARED ACAPONE 8/22/06

REVISIONS

1 INITIAL RELEASE KRS 9/7/06

B

A

4 3 2 1

D

C

B

A

4 3 2 1

4in

1. USE STANDARD CABLE ASSEMBLY AND TESTING PRACTICES

GND

NEUTRAL

LINE

GND

NEUTRAL

LINE

C

B

A

2 1

GREEN

WHITE

APPLY 3/8" LENGTH HEATSHRINK (0.125"Ø) TO EACH INDIVIDUAL WIRE

Tuesday, May 15, 2018

SPAWAR SYSTEMS CENTER PACIFIC

Electro-Optics Imaging and Sensors Laboratory

CABLE ASSY. DRAWING

INTERNAL AC POWER CABLE

SIZE CAGE Code DWG NO REV

B 55910 CA-IAISX-02 04a

Code 56430 SHEET 1 OF 1

APPROVED

APPROVED

CHECKED

PREPARED

NOTES:

JST PIN NUMBERING

DETAIL A:

SEE DETAIL A

ITEM QTY MANUFACTURER PART NO. DESCRIPTION

1 1 AMPHENOL PT07C-12-3P BULKHEAD CIRCULAR CONNECTOR

7 4in GENERIC GENERIC HEATSHRINK TUBING, BLACK, 1/8" Ø

6 6in ALPHA 1551 22AWG STRANDED WIRE, WHITE

5 6in ALPHA 1551 22AWG STRANDED WIRE, BLACK

4 6in ALPHA 1551 22AWG STRANDED WIRE, GREEN

3 3 JST SVH-21T-P1.1 CRIMP TERMINAL

2 1 JST VHR-5N 5 POSITION CONNECTOR HOUSING

04a ADDED WIRE PART NUMBER

REV DESCRIPTION

04 FIXED DETAIL A MISTAKE

03 NEW CONFIGURATION FOR NEW PWR SUPPLY

02 REMOVED SECOND MOLEX CONNECTOR

01 INITIAL RELEASE

FILE DATE: 2007/11/02

FILE NAME:

MD-IAISX-01-02a HOFFMAN ENCLOSURE.dft55910 D SIZE - ASME Y14.100, REV 6-2004

SHDWG. NO. 1

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1MD-IAISX-01

SHEET 1 OF 2

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO DOD AND DOD

CONTRACTORS ONLY; CRITICAL TECHNOLOGY;

OTHER REQUESTS SHALL BE REFERRED TO COMMANDER, SPACE AND NAVAL

WARFARE SYSTEMS CENTER, SAN DIEGO, CA 92152-5001

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT

DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS

RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC.

2751 ET SEQ.) OR EXECUTIVE ORDER 12470. VIOLATORS OF THESE EXPORT

LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

EOS

COGNIZANT CODE

XXXXXXX

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

BREAK ALL EDGES .03 MAX

REMOVE ALL BURRS

TOLERANCES ARE:

.XX ±.03 .XXX ±.010

ANGLES ±2°

FILLETS .03 MAX

SURFACE ROUGHNESS

55910

DO NOT SCALE THIS DRAWING

INTERPRET DRAWING IN ACCORDANCE

WITH ASME Y14.100

PREPARED

PROJECT NUMBER

APPROVED

APPROVED

CHECKED

APPROVED FOR

BY DIRECTIONRELEASED DATE

NEXT ASSY USED ON

APPLICATION

SPACE AND NAVAL WARFARE SYSTEMS CENTER

SAN DIEGO, CA 92152-5001

DRAWING NUMBERCAGE CODESIZE

SCALE: - -

XXXXXXX

D

THIRD ANGLE PROJECTION

HOFFMAN ENCLOSURE

MD-IAISX-01

-1 -1

QTY REQD

CAGE

CODE

PART OR IDENTIFYING

NUMBER

DESCRIPTION OR NOMENCLATURE MATERIAL/SPEC/REF DESG

FIND

NO.

PARTS LIST

2007/11/02.

- REV

12 SH REVISION

STATUS DESCRIPTION APPROVEDDATELTRZONE

REVISIONS

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL

ONLY BE INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

MYERS

INITIAL RELEASE1 KRS

12.988

2.5005X

1.600

3.750

6.750

5.500

NOTES:

1. PART: HOFFMAN ENCLOSURE P/N CCA332311.

2. STRIP PAINT ON BOX AND LID INSIDE AND OUT. REMOVE HARDWARE AND O-RING FROM LID PRIOR TO STRIPPING AND PAINTING. POWDER COAT WITH DUPONT 6X-PEW-501-S4 'YOKE WHITE' (OR EQUIVALENT POWDER PRODUCT) INSIDE AND OUT. 'YOKE WHITE' IS SIMILAR TO FED STD #17875. PRODUCT WILL BE USED FOR

EXTENDED PERIODS IN OUTDOOR MARINE ENVIRONMENTS.

3. SILK SCREEN BOX AS SHOWN. CHARACTERS SHALL BE BLACK IN COLOR AND APPROXIMATELY .18 IN. TALL.

C

A

B 3.540

9.059

8.000

2006/10/16

8/30/06

2 BULKHEAD LABELS CHANGED 10/16/06 KRS

2a NOTE CHANGED TO REFLECT PAINT AND PAINT PROCESS smithk Typewritten Text 2007/11/05 smithk

11/05/07

FILE DATE: 2007/11/02

FILE NAME:

MD-IAISX-01-02a HOFFMAN ENCLOSURE.dft55910 D SIZE - ASME Y14.100, REV 6-2004

SHDWG. NO.

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1MD-IAISX-01

SHEET 2

55910

DRAWING NUMBERCAGE CODESIZE

SCALE: - -

D

- REV

12 SH REVISION

STATUS DESCRIPTION APPROVEDDATELTRZONE

REVISIONS

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL

ONLY BE INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

MD-IAISX-01

3.75

5.50

.838 u.005 1.210 u.005 l O .030 M A B C l O .030 M A B C R .635 u.005

R .448 u.005

R .2603X l O .030 M A B C

1.60

1.405X

.4853X

.18

6.75

8.00

FILE DATE: 2017/05/17 FILE NAME: MD-IAISX-02-05 Hoffman Mounting Plate.dft55910 D SIZE - ASME Y14.100, REV B, 4-2012

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1MD-IAISX-02-05

SHEET 1 OF 1

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO DOD AND DOD

CONTRACTORS ONLY; CRITICAL TECHNOLOGY; OTHER

REQUESTS SHALL BE REFERRED TO COMMANDING OFFICER, SPACE AND

NAVAL WARFARE SYSTEMS CENTER PACIFIC, SAN DIEGO, CA 92152-5001

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT

DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS

RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC.

2751 ET SEQ.) OR EXECUTIVE ORDER 12470. VIOLATORS OF THESE EXPORT

LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

COGNIZANT CODE125

55910

DO NOT SCALE THIS DRAWING

INTERPRET DRAWING IN

ACCORDANCE WITH ASME Y14.100

PREPARED

PROJECT NUMBER

APPROVED

APPROVED

CHECKED

APPROVED FOR

BY DIRECTIONRELEASED DATE

NEXT ASSY USED ON

APPLICATION

SPACE AND NAVAL WARFARE SYSTEMS CENTER PACIFIC

SAN DIEGO, CA 92152-5001

DRAWING NUMBERCAGE CODESIZE

SCALE: 1/1

D

THIRD ANGLE PROJECTION

HOFFMAN MOUNTING PLATE

MD-IAISX-02-05

emyers 2017/05/17

-1 -1

QTY REQD

CAGE

CODE

PART OR IDENTIFYING

NUMBER

DESCRIPTION OR NOMENCLATURE MATERIAL/SPEC/REF DESG

FIND

NO.

PARTS LIST

2017/05/17.

- REV

12 SH REVISION

STATUS DESCRIPTION APPROVEDDATEREVZONE

REVISION HISTORY

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL ONLY BE

INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

Systems Center

PACIFIC

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

BREAK ALL EDGES .03 MAX

REMOVE ALL BURRS

TOLERANCES ARE:

.XX ±.03 .XXX ±.010

ANGLES ±2°

FILLETS .03 MAX

SURFACE ROUGHNESS

01 INITIAL RELEASE 8/30/06 KRS

02 MODEM MOUNTING PLATE HOLES REPOSITIONED 10/2/06 KRS

02a UNUSED HOLES REMOVED. MOXA REPOSITIONED 11/5/09 EM

03 PART SHOULD NOT HAVE BEEN SAVED AS AN 'A' VERSION.

IT IS NOT BACKWARDS COMPATIBLE.

4/1/10 EM

04 NEW POWER SUPPLY HOLES 7/9/14 EM

04a MINOR CHANGE TO POWER SUPPLY HOLES 1/12/15 EM

05 RELOCATED MOXA AND ZWS15B-12 POWER SUPPLY HOLES 5/18/17

A

B

C

2X #8-32 UNC PRESS-IN NUT 8X #6-32 UNC PRESS-IN NUT

l O .012 M A B Cl O .012 M A B C

NOTES:

1. INSTALL 2X #8-32 AND 8X #6-32 PRESS-IN CAPTIVE NUTS AS SHOWN

2. PLATE IS HOFFMAN P/N CCAP3323

3. FINISH: NONE

12.402

.118

8.465

1.160

3.211

4.652

6.9952X

9.5022X

10.152

10.000

11.575

.234

2.119

2.5802X

3.5652X

5.170

6.4652X 6.656

FILE DATE: 2013/04/03 FILE NAME: MD-IAISX-05-03 Modem and Finch Mounting Pla55910 D SIZE - ASME Y14.100, REV 6-2004

A

B

C

D

A

B

C

D

12345678

8 7 6 5 4 3 1MD-IAISX-05

SHEET 1 OF 1

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO DOD AND DOD

CONTRACTORS ONLY; CRITICAL TECHNOLOGY;

OTHER REQUESTS SHALL BE REFERRED TO COMMANDER, SPACE AND NAVAL

WARFARE SYSTEMS CENTER, SAN DIEGO, CA 92152-5001

DESTRUCTION NOTICE - DESTROY BY ANY METHOD THAT WILL PREVENT

DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS

RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC.

2751 ET SEQ.) OR EXECUTIVE ORDER 12470. VIOLATORS OF THESE EXPORT

LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

2XXX

D-XXXXX

COGNIZANT CODE

XXXXXXX

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

BREAK ALL EDGES .03 MAX

REMOVE ALL BURRS

TOLERANCES ARE:

.XX ±.03 .XXX ±.010

ANGLES ±2°

FILLETS .03 MAX

SURFACE ROUGHNESS

55910

DO NOT SCALE THIS DRAWING

INTERPRET DRAWING IN ACCORDANCE

WITH ASME Y14.100

PREPARED

PROJECT NUMBER

APPROVED

APPROVED

CHECKED

APPROVED FOR

BY DIRECTIONRELEASED DATE

NEXT ASSY USED ON

APPLICATION DRAWING NUMBERCAGE CODESIZE

SCALE: 1/1

XXXXXXX

D

THIRD ANGLE PROJECTION

MODEM AND FINCH MOUNTING PLATE

MD-IAISX-05

MYERS 2013/04/01

-1 -1

QTY REQD

CAGE

CODE

PART OR IDENTIFYING

NUMBER

DESCRIPTION OR NOMENCLATURE MATERIAL/SPEC/REF DESG

FIND

NO.

PARTS LIST

2008/06/01

- REV

12 SH REVISION

STATUS DESCRIPTION APPROVEDDATELTRZONE

REVISIONS

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM. CHANGES SHALL

ONLY BE INCORPORATED AS DIRECTED BY THE COGNIZANT DESIGN ACTIVITY.

SPACE AND NAVAL WARFARE SYSTEMS CENTER PACIFIC

SAN DIEGO, CA 92152-5001Systems Center

PACIFIC

90°

.063 .863

7.250

1.000

6.500

.2502x

3.150

R .1254x

2.6302x

.2602x

.2502x

1.7902x

3.8252x 3.1702x

.5902x

1.5892x

O .1502x THRU

12x #4-40 UNC PRESS-IN NUT

NOTES:

1. MATERIAL: SHEET AL 6061, .063" THICK

2. INSTALL 12x #4-40 PRESS-IN CAPTIVE NUTS

3. FINISH: NONE

.9002x

1.7002x

3.3452x 3.6502x

DESIGN CHANGE TO ORIENT MODEM RF

CONNECTOR AWAY FROM FINCH

INITIAL RELEASE

ADDED 9602 MODEM

11/5/09

6/3/10

4/1/1303

R .063

PRODUCT NUMBER

FINCH

DOC# SSC-FINCH-04

CODE 56630

September 21, 2010

SSC-FINCH-04 UNCLASSIFIED Finch ii

REV #

DATE

CHANGE DESCRIPTION

04 9/21/10 Modified to support FINX Daughter Board. Modified P1 to include 3.3V in 7 pin connector.

03 1/19/10 Updated modem power supply to output 5 volts 02 5/4/09 Redesigned power supply and PCB, v1.3.

01 10/22/08 Initial Release 00 8/12/08 Draft

Drawing Number Drawing Name

BM-FINCH-01-04 Finch PCB BOM PA-FINCH-01-03 Finch PCB Assembly SC-FINCH-01-03 Finch PCB Design Files SD-FINCH-01-03 Finch PCB Schematic v1.4

UNCLASSIFIED

1 Release Notes

1.1 Revision 04

• This release documents the FINCH PCB used in the SSC-LYNX-02.

• This design has the modem power supply set to 5 volts direct current (VDC).

• The design also modified the P1 connector to provide 3.3 VDC power to the

FINX daughter board.

• Rerouted modem signals so we can detect modem registration status via an I/O pin.

1.1.1 Deviations and Waivers

None

1.1.2 Open Bugs

None

1.2 Revision 03

• This release documents the FINCH PCB used in the SSC-IAISSAT-02.

• This design changed two resistor values (R15 & R16) to change the output voltage of the modem power supply to 5 volts direct current (VDC).

• SD-FINCH-01-02 Finch PCB Schematic v1.3 denotes old values for R15 and

R16. Use updated values from BM-FINCH-01-03 Finch BOM.

• Testing for FINCH acceptance is completed during the SSC-ARC-01 Engineering

Test.

1.3 Revision 02

• This release documents the third version of the FINCH PCB.

• This design corrected voltage level issues of the previous power supply.

• Improved temperature sensor accuracy.

• Increased surface mount components for easier production.

• Testing for FINCH acceptance is completed during the uAIS Engineering Test and Factory Acceptance Test.

1.4 Revision 01

• This release documents the prototype uAIS product.

• Testing for FINCH acceptance is completed during the uAIS Engineering Test and Factory Acceptance Test.

• A known deficiency in the FINCH power supply will be addressed in an ECP.

BILL OF MATERIALS

FINCH PCB BOM

DOC# BM-FINCH-01-04

CODE 56630

September 17, 2010

BM-FINCH-01-04 UNCLASSIFIED FINCH PCB BOM

REV

NUM

DATE

CHANGE DESCRIPTION

04 9/17/10 Updated to support FINX Daughter Board. Modified P1 to use 7 pins to pass 3.3V to daughter board components.

Also rerouted modem signals so we can detect modem registration status via an I/O pin.

03 1/19/10 Updated R15 and R16 so the modem power supply outputs 5 volts

02 5/5/09 Updated Power Supply with redesigned PCB v1.3 01 10/22/08 Initial Release

00-0 5/4/09 Initial Draft

UNCLASSIFIED ii

BM-FINCH-01-04 UNCLASSIFIED FINCH PCB BOM

Component list FINCH Board

Source Data From: FINCH.PrjPCB

Project: FINCH.PrjPCB

Variant: None

Report Date: 4/15/2010 3:44:22 PM

Print Date: 17-Sep-10 10:41:28 AM

# Designator Comment Manufacturer Manf Part Distributor Dist Part Quantity Package

1 C3, C5, C6, C7, C10, C14 C20 C28 C29

0.1uF 0805 50V X7R 1% (Reel)

AVX

AVX 08055C104KAT2A Digi-Key 478-1395-6-ND 13 Reel

2 C4, C17, C23 10uF 1206 16V X5R Panasonic Panasonic ECJ-HVB1C106M DigiKey PCC2417CT-ND 3 Reel

3 C9 4.7u 1210 50V (Reel) AVX AVX 12105C475KAZ2A DigiKey 478-4523-6-ND 1 Cut Tape

4 C12, C18, C24, C25, C26 C2

22p 0805 50V NPO PANASONIC PANASONIC ECJ-2VC1H220J DigiKey PCC220CNCT-ND 6 Reel

5 C13, C19 10uF 2220 50V X7R (Reel) AVX AVX 22205C106K4Z2A Digi-Key 478-4528-6-ND 2 Reel

6 C15, C21 47uF (Pana D) 50V Al. El. Panasonic EEE-FK1H470XP Digi-Key PCE3816CT-ND 2 Reel

7 C16, C22 1.0uF 0805 50V X7R MURATA Murata GRM21BR71H105KA1

DigiKey 490-4736-1-ND 2 Reel

8 C34 10uF 0805 10V X5R

PANASONIC

PANASONIC ECJ-2FB1A106K DigiKey PCC2403CT-ND 1 Cut Tape

9 CT1, CT2 22uF (SizeB) 10V Tantalum AVX TCJT226M010R0150 Digi-Key 478-3476-6-ND 2 Reel

10 CT3, CT4, CT5, CT6 100uF 25V Tantalum KEMET KEMET T495X107K025ZTE150 Digi-Key 399-5202-1-ND 4 Reel

11 D1, D2, D3, D4 0805 LED, BLUE LITE-ON LTST-C171TBKT Digi-Key 160-1645-6-ND 4 Reel

12 D5, D6, D7, D8 0805 LED, GREEN LITE-ON LTST-C170GKT Digi-Key 160-1179-6-ND 4 Reel

13 D9 Signal Diode Diodes Inc 1N4148WS-7-F Digi-Key 1N4148WS-FDICT-ND 1 Cut Tape

14 F1, F2, F3, F4, F5, F6, FIDICIAL - NO PART None None None None 8 N/A

15 J1 Right Angle Jack Molex 43890-0002 Digi-Key WM5431-ND 1 Cut Tape

16 JP1 0.1" 2P Jumper Molex 22-03-2021 Digi-Key WM4000-ND 1 Cut Tape

17 P1 Molex, KK Series, 22-23-2071 Molex 22-23-2071 Digi-Key WM4205-ND 1 Cut Tape

18 P2 Molex, KK Series, 22-23-2021 Molex 22-23-2021 Digi-Key WM4200-ND 1 Cut Tape

19 P3 Molex, KK Series, 22-23-2051 Molex 22-23-2051 Digi-Key WM4203-ND 1 Cut Tape

20 P4 Molex, KK Series, 22-23-2061 Molex 22-23-2061 Digi-Key WM4204-ND 1 Cut Tape

21 R1, R2, R3, R4, R5, R6, R7, R8

402 0805 1% YAGEO RC0805FR-07402RL Digi-Key 311-402CRDKR-ND 8 Reel

22 R9, R18, R19 10.0K 0805 1% Yaego RC0805FR-0710KL DigiKey 311-10.0KCRDKR-ND 3 Reel

23 R10 42.2k 0805 1% YAGEO RC0805FR-0742K2L Digi-Key 311-42.2KCRDKR-ND 1 Cut Tape

24 R11 154k 0805 1% YAGEO RC0805FR-07154KL Digi-Key 311-154KCRDKR-ND 1 Cut Tape

25 R12 2.0M 0805 1% YAGEO RC0805FR-072ML Digi-Key 311-2.00MCRCT-ND 1 Cut Tape

26 R13 5.23k 0805 1% YAGEO RC0805FR-075K23L Digi-Key 311-5.23KCRCT-ND 1 Cut Tape

27 R14, R17 392k 0805 1% YAGEO 9C08052A3923FKHFT Digi-Key 311-392KCCT-ND 2 Reel

28 R15 13.7K 0805 1% Yaego RC0805FR-0713K7L DigiKey 311-13.7KCRCT-ND 1 Cut Tape

29 R16 274K 0805 1% Yaego RC0805FR-07274KL DigiKey 311-274KCRCT-ND 1 Cut Tape

30 U1 PIC18F67J10 Microcontroller Microchip PIC18F67J10-I/PT Digi-Key PIC18F67J10-I/PT-ND 1 Cut Tape

31 U2 SRAM Memory - 256kbit AMI Semiconductor N256S0830HD Digi-Key 766-1044-ND 1 Cut Tape

32 U3 LT Buck Regulator, 1A TI LTM8022EV#PBF Digi-Key LTM8022EV#PBF-ND 1 Cut Tape

33 U4, U5 LT Buck/Boost Regulator, 10/5A Linear LTM4612EV#PBF Digi-Key LTM4612EV#PBF-ND 2 Cut Tape

34 U6 Temp Sensor w ith SPI Interface TI TMP121AIDBVT Digi-Key 296-15832-1-ND 1 Cut Tape

35 U7 SN65C3222DWR RS232 TI SN65C3222DWR Digi-Key 296-15372-1-ND 1 Reel

36 X1 CM415 32.768KHz Citizen CM415 32.768KDZF-

UT

Digi-Key 300-8193-1-ND 1 Cut Tape

37 X2 CS10 20.000MHz Citizen CS10 20.000MABJ-UT Digi-Key 300-8101-1-ND 1 Cut Tape

Notes 87Approved

B

A

4 3 2 1

D

C

B

A

4 3 2 1

1. USE STANDARD PCB ASSEMBLY PRACTICES

NOTES:

Thursday, September 30, 2010

SPAWAR SYSTEMS CENTER PACIFIC

Electro-Optics Imaging and Sensors Laboratory

PCB ASSY. DRAWING

FINCH PCB ASSEMBLY

SIZE CAGE Code DWG NO REV

B 55910 PA-FINCH-01 03

Code 56630 SHEET 1 OF 2

APPROVED

APPROVED

CHECKED DCARR 9/30/10

PREPARED KSMITH 9/28/10

5/4/09KRSUpdated for Finch PCB v1.302

REVISIONS

03 Updated for Finch PCB v1.4 with 7 pin P1

INITIAL RELEASE EM 10/22/0801

2. ATTACH ALL COMPONENTS AS LISTED IN BM-FINCH-01-XX

POPULATE JP1 WITH JUMPER (JUMPER NOT SHOWN IN

PICTURE)

3. USE STANDARD CLEANING TECHNIQUES, I.E. ISOPROPYL BATH

5. MASK J1, J2, J3, J5 AND J7 BEFORE PERFORMING NOTE 6

6. CONFORMAL COAT PCB WITH SILICONE LACQUER, HUMISEAL, OR EQUIVALENT

TOP

dcarr1 Typewritten Text 9/30/10 dcarr1 Typewritten Text 9/30/10 smithk

9/30/2010

SIZE CAGE Code DWG NO REV

B 55910 PA-FINCH-01 02

SCALE 1/4 : 1 SHEET 2 OF 2

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

BOTTOM

D D

C C

B B

A A

* 1/19/2010 *

ENGINEER MODIFIED APPROVED

53560 Hull St

COVER

SD-FINCH-03

1 4

CAGE CODE

55910

DRAWING NUMBER

REVISION NOTE

COVER.SchDoc SHEET OF

REVISION DATE

SHEET_TITLE

SIZE

Approved Checked Engineer *

PROJECT NUMBER

COGNIANT CODE

SSC-FINCH-04

56630SPAWAR

REVISION INFORMATION RELEASE DATE 3/22/2010 SCALE

SYSTEM CENTER

San Diego Ca 92152-5001

B

FILE NAME

S D

-F

IN

C H

-0

UNCLASSIFIED

UNCLASSIFIED

DISTRIBUTION AUTHORIZED TO DOD AND DOD CONTRACTORS ONLY;

MILITARY CRITICAL TECHNOLOGY.

SPACE AND NAVAL WARFARE SYSTEMS CENTER,

SAN DIEGO, CA 92152-5001

DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE

OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

DISTRIBUTION STATEMENT D.

DESTRUCTION NOTICE-

THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT

IS SUBJECT TO SEVER CRIMINAL PENALTIES.

WARNING-

smithk Typewritten Text 2010-09-21 dcarr1

2010-09-30

D D

C C

B B

A A

K. SMITH 3/18/2010 *

ENGINEER MODIFIED APPROVED

53560 Hull St

FINCH - BLOCK

SD-FINCH-03

2 4

CAGE CODE

55910

DRAWING NUMBER

REVISION NOTE

BLOCK.SchDoc SHEET OF

REVISION DATE

SHEET_TITLE

SIZE

Approved Checked Engineer K. SMITH

PROJECT NUMBER

COGNIANT CODE

SSC-FINCH-04

56630SPAWAR

REVISION INFORMATION RELEASE DATE 3/22/2010 SCALE

SYSTEM CENTER

San Diego Ca 92152-5001

B

FILE NAME

S D

-F

IN

C H

-0

UNCLASSIFIED

UNCLASSIFIED

VIN

12V_ENABLE

5VMODEM_ENABLE

5VMODEM_GOOD

12V_GOOD

POWER

POWER.SchDoc

12V_ENABLE

PGC

MCLR

PGD

232RX1

232RX2

232TX1

232TX2

CS1

SCK

SO

5VMODEM_ENABLE

SI

CS2

5VMODEM_GOOD

12V_GOOD

SAT_CONNECTED

LOGIC

LOGIC.SchDoc

22-23-2021 Molex

P2

GND

VIN

22-23-2051 Molex

P3

22-23-2061 Molex

P4

5V_MODEM

12V

GND

232TX2

232RX2

GND

232RX1

232TX1

3V3

10.0k R9

J1

43860-0002

GND

MCLR

PGD

PGC12V_ENABLE

5VMODEM_ENABLE

GND

12V_GOOD

5VMODEM_GOOD

CS1

CS2

SI

SO

SCK

D9

1N4148WS

3V3

22-23-2071 Molex

P1

SAT_CONNECTED

D D

C C

B B

A A

P. MAGEE 3/18/2010 *

ENGINEER MODIFIED APPROVED

53560 Hull St

FINCH - POWER

SD-FINCH-03

3 4

CAGE CODE

55910

DRAWING NUMBER

REVISION NOTE

POWER.SchDoc SHEET OF

REVISION DATE

SHEET_TITLE

SIZE

Approved Checked Engineer P. MAGEE

PROJECT NUMBER

COGNIANT CODE

SSC-FINCH-04

56630SPAWAR

REVISION INFORMATION RELEASE DATE 3/22/2010 SCALE

SYSTEM CENTER

San Diego Ca 92152-5001

B

FILE NAME

S D

-F

IN

C H

-0

UNCLASSIFIED

UNCLASSIFIED

Vout

AUX

SHARE

VIN

BIAS

RT

RUN/SS

PG

ADJ

GND SYNC

U3

LTM8022

154k R11

42.2k R10

4.7u 50V

C9 22u 10V

CT1

22u 10V

CT2

3V3

VIN

GND

GND

GND

15-36V

2.0M R12

1.0u 50V

C16

392k R14

5.23k R13

22p C12

100u 25V

CT3

100u 25V

CT4

10u 50V

C13

GND

GND

GND

GND

GND

1.0u 50V

C22

392k R17

22p C18

100u 25V

CT5

100u 25V

CT6

10u 50V

C19

GND

GND

GND

GND

GND

12V

5V_MODEM

VIN

0.1u 50V

C14

0.1u 50V

C20

0.1u 50V

C1012V_ENABLE

5VMODEM_ENABLE 5VMODEM_ENABLE

12V_ENABLE

10u 16V

C17

10u 16V

C23

47u 50V

C15

47u 50V

C21

12V_GOOD

5VMODEM_GOOD

10.0k R18

10.0k R19

3V3

3V3

MARG0

MARG1

VD

SGND

RUN

FCB

TRACK/SS

PGOOD

VFB

COMP

DRVCC

PLLIN

VOUT

INTVCC

FSET

MPGM

VIN

U4

LTM4612EV#PBF

MARG0

MARG1

VD

SGND

RUN

FCB

TRACK/SS

PGOOD

VFB

COMP

DRVCC

PLLIN

VOUT

INTVCC

FSET

MPGM

VIN

U5

LTM4612EV#PBF

FIDUCIAL

F2

FIDUCIAL

F1

FIDUCIAL

F4

FIDUCIAL

F3

FIDUCIAL

F6

FIDUCIAL

F5

13.7k R15

274k R16

D D

C C

B B

A A

P. MAGEE 3/18/2010 *

ENGINEER MODIFIED APPROVED

53560 Hull St

FINCH - LOGIC

SD-FINCH-03

4 4

CAGE CODE

55910

DRAWING NUMBER

REVISION NOTE

LOGIC.SchDoc SHEET OF

REVISION DATE

SHEET_TITLE

SIZE

Approved Checked Engineer P. MAGEE

PROJECT NUMBER

COGNIANT CODE

SSC-FINCH-04

56640SPAWAR

REVISION INFORMATION RELEASE DATE 3/22/2010 SCALE

SYSTEM CENTER

San Diego Ca 92152-5001

B

FILE NAME

S D

-F

IN

C H

-0

UNCLASSIFIED

UNCLASSIFIED

12V_ENABLE

5VMODEM_ENABLE

CS 1

SO 2NC3

Vss4

SI 5SCK 6HOLD7

Vcc8

U2

N256S0830HD

3V3

GND

GND

TX2

RX2

TX1

RX1

3V3

0.1u 50V

C7 0.1u 50V

C6 0.1u 50V

C5

GND

D5

D6

D7

D8

D1

D2

D3

D4

R5

R6

R7

R8

R1

R2

R3

R4

NC 1

GND 2V+ 3CS5 SO6

SCK4

U6

TMP123

3V3

GND

0.1u 50V

C3

MCLR

PGD

PGC

5VMODEM_ENABLE

12V_ENABLE

PGC

PGD

MCLR

232TX2

232RX2

10u 16V

C4

22p C26

22p C27

GND GND

22p C24

22p C25

GND

0.1u 50V

C28

32.768kHz

1 2 X1

20.0Mhz

1 2

X2 EN 1

C1+ 2V+3

C1- 4

C2+ 5

C2- 6V-7

DOUT2 8RIN2 9ROUT210

NC11

DIN212

DIN113

NC14

ROUT115 RIN1 16

DOUT1 17

GND 18

VCC 19

PWRDWN20

U7

SN65C3222DWR

232RX2

232TX2

RX1

TX1 232TX1

232RX1232RX1

232TX1

0.1u 50V

C30

0.1u 50V

C33

0.1u 50V

C32

0.1u 50V

C31

0.1uC29

3V3

GND

GND

GND

GND

3V3

3V3

SI

SO

SCK

CS2

CS1 CS1

CS2

SO

SI

SCK

RE1/WR 1RE0/RD 2

RG0/CCP3 3

RG1/TX2/CK2 4

RG2/RX2/DT2 5

RG3/CCP4 6

MCLR/VPP7 RG4/CCP5 8

VSS9

VDDCORE/VCAP 10

RF7/SS 11RF6/AN11 12RF5/AN10/CVREF 13RF4/AN9 14RF3/AN8 15RF2/AN7/C1OUT 16RF1/AN6/C2OUT 17

ENVREG 18AVDD 19

AVSS20

RA3/AN3/VREF+21 RA2/AN2/VREF-22 RA1/AN123 RA0/AN024

VSS25 VDD 26

RA5/AN4/LVDIN27 RA4/T0CKI28

RC1/T1OSI/CCP229 RC0/T1OSO/T13CKI30

RC6/TX1/CK131

RC7/RX1/DT132

RC2/CCP133

RC3/SCK/SCL34

RC4/SDI/SDA35

RC5/SDO36

RB7/KBI3/PGD37

VDD 38

OSC1/CLKI39 OSC2/CLKO/RA640

VSS41

RB6/KBI2/PGC42 RB5/KBI1/PGM43 RB4/KBI044 RB3/INT345 RB2/INT246 RB1/INT147 RB0/INT048

RD7/PSP7 49RD6/PSP6/SCK2 50RD5/PSP5/SDI2 51RD4/PSP4/SDO2 52RD3/PSP3 53RD2/PSP2 54RD1/PSP1 55

VSS56 VDD 57

RD0/PSP0 58

RE7/CCP2 59RE6 60RE5 61RE4 62RE3 63RE2/CS 64

U1

PIC18F67J10T-I/PT

12V_GOOD

5VMODEM_GOOD5VMODEM_GOOD

12V_GOOD

10u C34

B 2A1

JP1

FIDUCIAL

F8

FIDUCIAL

F7

SAT_CONNECTEDSAT_CONNECTED

SD-FINCH-01-03 Finch PCB Schematic v1.4