38JC212372A01 TGI rev.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: FWD UPTAKE AY A 0 1

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-83 USS HOWARD JC2

CU PHASE TITLE:

*F/O - REPAIR FWD UPTAKE SYSTEM

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

MASASHI EGUCHI 234. 315-243-0978 9 AUG 2024

APPROVED BY: CODE PHONE DATE

NORIAKI IZUMI 234. 315-243-2243 9 AUG 2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Contractor does not have welding qualification for CRES to Inconel.

CHANGE INSTRUCTIONS:

CH1: Delete welding procedure. (01/21/2025)

SPECIAL REQUIREMENTS:

CLASS P-2 PIPING

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: FWD UPTAKE AY A 0

FOUO

SHIP: DDG-83 CHG/VER: 1/3

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-8 Sketch (1-2)

J1-2 Map (1)

M1-7 Map (1-2)

Sketch (1-5)

QA34A

(1-2)

1. SCOPE/PURPOSE

1.1 Title: FWD Uptake System; repair

1.2 Location of Work:

1.2.1 05 Level Weather, Frames between 188 and 216, Port and Starboard (Stbd)

1.2.2 Uptake Engine Room No. One (02-186-0-Q)

1.2.3 Intake/Uptake Engine Room No. One (01-174-0-Q)

1.2.4 Intake/Uptake Engine Room No. One (1-174-3-Q)

1.2.5 Engine Room No. One (4-174-0-E)

1.2.6 Contractors Facility

1.3 Identification:

1.3.1 Quantity (One EA), Manhole Cover, 1A GTM Exhaust Duct located in 1.2.3

1.3.2 Quantity (One EA), Manhole Cover, No. One SSGTG Exhaust Duct located in 1.2.3

1.3.3 Quantity (12 EA), Bond Strap, Boundary Layer Infra-Red Suppression System (BLISS) Cap, FWD Uptake Specification: MIL-DTL-24749, Type II, Flat Material: CRES 316, ASTM A240 Thickness: 0.024 Inch THK

JCN: EM01-3458

Remarks: See sheet 7 of 2.4 and Sketch Enclosure-01 for details.

1.3.4 Quantity (30 SF), Exterior Lagging, 1A Gas Turbine Module (GTM) Exhaust Duct Located in 1.2.2 Insulation of Exterior Lagging: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/UP015

JCN: EM01-L069

Remarks: See Sketch Enclosure-01 for details.

1.3.5 Quantity (One AY), Lagging Pad, Flange Section, 1A GTM Exhaust Duct Located in 1.2.3 Insulation of Lagging Pad: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/UP014

JCN: ES01-NP2W

Remarks: See Sketch Enclosure-01 for details. Preservation work is not required on lagging pad.

FOUO

SHIP: DDG-83 CHG/VER: 1/3

1.3.6 Quantity (21 SF), Exterior Lagging, 1A GTM Exhaust Duct Located in 1.2.4 Insulation of Exterior Lagging: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/UP011

JCN: ES01-NP31

Remarks: See Sketch Enclosure-01 for details.

1.3.7 Quantity (30 SF), Exterior Lagging, 1B GTM Exhaust Duct Located in 1.2.2 Insulation of Exterior Lagging: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/UP040

JCN: EM01-L070

Remarks: See Sketch Enclosure-01 for details.

1.3.8 Quantity (One AY), Lagging Pad, Flange Section, 1B GTM Exhaust Duct Located in 1.2.3 Insulation of Lagging Pad: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/UP005

JCN: EM01-L068

Remarks: See Sketch Enclosure-01 for details. Preservation work is not required on lagging pad.

1.3.9 Quantity (One AY), Lagging Pad, Expansion Joint, 1B GTM Exhaust Duct Located in 1.2.3 Insulation of Lagging Pad: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/EX002

JCN: ES01-NP2B

Remarks: See Sketch Enclosure-01 for details. Preservation work is not required on lagging pad.

1.3.10 Quantity (21 SF), Exterior Lagging, 1B GTM Exhaust Duct Located in 1.2.4 Insulation of Exterior Lagging: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMEX1/UP003

JCN: ES01-NP2D

Remarks: See Sketch Enclosure-01 for details.

1.3.11 Quantity (65 SF), Exterior Lagging and Lagging Pad, No. One Ship Service Gas Turbine Generator (SSGTG) Exhaust Duct Located in 1.2.2

Insulation of Exterior Lagging: MIL-PRF-2818 Insulation of Lagging Pad: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMGE1/UP003

JCN: ES01-NP16

Remarks: See Sketch Enclosure-01 for details. Preservation work is not required on lagging pad.

1.3.12 Quantity (15 SF), Lagging Cloth, No. One SSGTG Exhaust Duct Located in 1.2.2 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMGE1/UP004

JCN: ES01-NP16

Remarks: See Sketch Enclosure-01 for details.

1.3.13 Quantity (One AY), Lagging Pad, Flange Section, No. One SSGTG Exhaust Duct Located in 1.2.3 Insulation of Lagging Pad: MIL-DTL-32585, Type-I, form-3 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMGE1/UP006

JCN: ES01-NP1D

FOUO

SHIP: DDG-83 CHG/VER: 1/3

Remarks: See Sketch Enclosure-01 for details. Preservation work is not required on lagging pad.

1.3.14 Quantity (120 SF), Exterior Lagging, Elbow Section, No. One SSGTG Exhaust Duct Located in 1.2.3 Insulation of Exterior Lagging: MIL-PRF-2818 Lagging: MIL-C-20079, Type I, Class 9 Piece Number: DMGE1/UP006

JCN: ES01-NP1D

Remarks: See Sketch Enclosure-01 for details. Preservation work is not required on lagging pad.

1.3.15 Quantity (24 SF), Compartment Insulation on Inboard Bulkhead, Frames between 187 and 195 in 1-174-3-Q Material: Material: Acoustic, Tuff-skin, Fiber Glass, 2 inches thickness, MIL-DTL-32585, Type II, Form 2, Facing D

JCN: EM01-3487

Remarks: See Sketch Enclosure-02 for location detail

1.3.16 Quantity (One EA), Expansion Joint, 1A GTM Exhaust Duct Located in 1.2.3 Inner Flow Liner Material: ASTM B443, Inconel 625, 0.080 Inch Thickness

Inner Flow Liner Support Ring Material: ASTM B443, Inconel 625, 0.188 Inch Thickness Piece Number: DMEX1/EX004

JCN: ES01-NP2Z

Remarks: See Sketch Enclosure-01 for details.

1.3.17 Quantity (One EA), Exhaust Duct, 1A GTM Located in 1.2.3 Insulation Box Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Retainer Clip Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Piece Number: DMEX1/UP013

JCN: ES01-NP2Y

Remarks: See Sketch Enclosure-01 for details.

1.3.18 Quantity (One EA), Exhaust Duct, No. One SSGTG Located in 1.2.3 Insulation Box Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Retainer Clip Material: ASTM B443, Inconel 625, 0.063 Inch Thickness Piece Number: DMGE1/UP013

JCN: ES01-NP1A

Remarks: See Sketch Enclosure-01 for details.

1.3.19 Quantity (One EA), Flange, Exhaust Duct, 1A GTM Located in 1.2.3 Flange Material: PC No. 68A, ASTM B443, Inconel 625, 0.375 Inch Thickness Duct Wall Material: PC. No. 1, ASTM B443, Inconel 625, 0.125 Inch Thickness Piece Number: DMEX1/UP012

JCN: ES01-NP30

Remarks: See DET 5U-17-7G of 2.4 and Sketch Enclosure-01 for details.

1.3.20 Quantity (One AY), Rain Guard, No. One SSGTG Located in 1.2.2 Rain Guard Material: PC No. E, ASTM A240, CRES 316L, 1/8 Inch Thickness Drip Edge Toe Material: PC No. F, ASTM A240, CRES 316L, 1/8 Inch Thickness Duct Top Plate Material: PC No. 89, ASTM B443, Inconel 625, 3/16 Inch Thickness Radder Top Pad Material: PC No. D, A STM A240, CRES 316L, 1/4 Inch Thickness Piece Number: DMGE1/UP003

JCN: ES01-NP18

Remarks: See DET 5T-16-7E, 5T-16-5D, 5T-16-5A and 5T-16-2F of 2.5 and Sketch Enclosure-01 for details.

1.3.21 Quantity (One EA), Bulkhead Seal, No One SSGTG Exhaust Duct Located in 1.2.3 Bulkhead Seal Materi: PC No. 85, 86 and 87 Piece Number: DMGE1/X0018

JCN: ES01-NP1B

FOUO

SHIP: DDG-83 CHG/VER: 1/3

Remarks: See DET 5K-17-6E and 5K-17-2C of 2.5 and Sketch Enclosure-01 for details.

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.6 Contractor work start date:

1.7 Contractor work complication date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 MP LM20-

JC212372-

ES01NP1A

1A GTM AND NR.1 GTG

EXHAUST DUCT INSULATION

BOX REPAIR

- Y AL

L

4 DWG 259-

6218406

FAB & INSTL OF GTRB UPTAKE &

AIR INTAKE ENG RM NO.1 &

ABOVE

AA Y 5U

-17

5 DWG 259-

6218421

FAB & INSTL of SS GTRB Uptake & Air Intakes AUX MCHRY RM

NO.1 & ABV

AD Y SE

E N

OT

E

6 DWG 259-

8436353

SHIPALT DDG-51-76087 GTRB &

SS GTRB BLISS CAP MODS & ML

A Y AL

L

7 MIL MIL-

STD-

1310(NAVY)

Shipboard Bonding, Grounding, and Other Techniques for EMP Mitigation and Safety

H N

8 MIL MIL-

DTL-24749

DETAIL SPECIFICATION

GROUNDING STRAPS AND

STUDS, ELECTRICAL BONDING

C Y 2, 8, 9 TM S9086-

VH-STM-

010/CH-635

Thermal, Fire, and Acoustic Insulation

3 N

10 DWG 635-

7027372

THERMAL & ACOUSTICAL

INSULATION ARR SHIPWIDE

L N

11 DWG 635-

6219445

THRM & ACST INSUL DETS ZONE

1, 2, 3 & 4

W N

12 PDD 505-

ELM-210146

TEST GUIDANCE FOR REQD

ELEVATED NDT OF

INACCESSIBLE WELDING JOINT

ON PIPING SYS

- Y AL

L

13 PDD 259-

ELM-240277

MATL INFO FOR STDZN OF

GASKETS ON GTM EXH DUCTS

- Y AL

L

14 PDD 259-

ELM-240279

MATL INFO FOR STDZN OF

GASKETS ON SSGTG EXH

DUCTS

- Y AL

L

15 PDD 259-

ELM-240278

MANHOLE FASTENERS ON GTM

EXH DUCT, ORDERING DATA OF

- Y AL

L

16 PDD 259-

ELM-240280

MANHOLE FASTENERS ON

SSGTG EXH DUCT, ORDERING

DATA OF

- Y AL

L

3. APPENDICES:

4/7/2025

8/26/2025

FOUO

SHIP: DDG-83 CHG/VER: 1/3

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 2.3.

(V)(G) ”GAS TURBINE MAINTENANCE PROCEDURE"

5.2 Remove each manhole cover listed in 1.3.1 and 1.3.2 for weld repair of each internal exhaust duct, using 2.4 and

2.5 for guidance.

5.3 Fabricate and Install each new bond strap listed in 1.3.3 to each BLISS cap of the FWD uptake in accordance with 2.6, Method One on Figure 11 of 2.7 and 2.8.

5.4 Remove each existing insulation, lagging and reusable cover listed in 1.3.4 through 1.3.14 from each exhaust duct , using 2.9 for guidance.

5.5 Remove each existing compartment insulation listed in 1.3.15.

5.6 Accomplish the requirements of 009-11 of 2.1 to install each new compartment insulation listed in 1.3.15 in accordance with 2.10 and 2.11.

5.6.1 Accomplish the requirements of 009-32 of 2.1 for receiving surface where new insulation is installed.

5.7 Accomplish weld repair each crack on flow liner of the expansion joint listed in 1.3.16 in accordance with 2.4.

5.7.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s)A, Lines One through 10.

5.7.1.1 Accomplish nondestructive testing in accordance with Line 13 for liquid penetrant testing accomplished to satisfy operational pressure test option.

5.8 Accomplish weld repair each crack of the exhaust duct listed in 1.3.17 and 1.3.18 in accordance with 2.4 and 2.5.

5.8.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.9 Accomplish weld repair each crack on flange listed in 1.3.19 of the exhaust duct, using 2.4 for guidance.

5.9.1 Repair each crack on flange of the exhaust duct.

5.9.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column(s)A, Lines One through 10.

5.9.3 Accomplish following elevated non-destructive testing (ENDT) inspection for Class P-2 flange listed in 1.3.19 of the exhaust duct.

5.9.3.1 Accomplish liquid penetrant test on root layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.2.a of 2.12. The accept or reject criteria must be in accordance with Paragraph 4.2.a of 2.12.

(I)(G) “ELEVATED NDT INSPECTION”

C1209.3 Shimizu, 11120180, SS, 8/20/2024

Shinya.Shimizu.ja Line

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SHIP: DDG-83 CHG/VER: 1/3

5.9.3.2 Accomplish liquid penetrant test on final layer of each Class P-2 onboard weld joint in accordance with Paragraph 4.2.a of 2.11. The accept or reject criteria must be in accordance with Paragraph 4.2.a of 2.11.

(I)(G) “ELEVATED NDT INSPECTION”

5.9.3.3 The area of ENDT is shown on Enclosure-03.

5.10 Remove each existing rain guard listed in 1.3.20 of the exhaust duct in accordance with 2.5.

5.10.1 Fabricate new each rain guard and drip edge toe.

5.10.1.1 Install new each drip edge toe.

5.10.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.11 Install each manhole cover listed in 1.3.1 and 1.3.2 in accordance with 2.4, 2.5, 2.13 through 2.16 as controlled assembly.

5.11.1 Restore each mating surface exposed by removal. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

5.11.2 Connect each mechanical joint shown on Mapping Plan Enclosure-04.

5.11.2.1 Document the controlled assembly joints on QA Form 34A Enclosure-05-1 and Enclosure-05-2.

(I) "CONTROLLED ASSEMBLY JOINT INSTALLATION"

5.12 Fabricate, Remove existing and install new bulkhead seal listed in 1.3.21 of the exhaust duct in accordance with 2.5.

5.13 Accomplish the requirements of 009-11 of 2.1 for installation each new insulation, lagging and reusable cover listed in 1.3.4 through 1.3.14 to the exhaust duct.

5.13.1 Accomplish the requirements of 009-32 of 2.1 for top surface where new insulation and lagging are installed.

5.14 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surfaces.

5.15 Notes:

5.15.1 Planner: C234 M. Eguchi, 243-2372

Planner: Code 234, O. Mitsui 070-7787-2048 Planner: C231B M. Maeda, 243-6101

5.15.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.15.3 WPC will copy the following sheets in reference.

REF. 2.5: Sheet 5K-17 and 5T-16.

5.15.4 Step D.1 and D.2 of REF. 2.3 will be accomplished by In-house work (SRF-JRMC TGI No. 38JC212372R01).

5.15.5 Step F.1 of REF. 2.3 will be accomplished by In-house work (SRF-JRMC TGI No. 38JC212372U01).

5.15.6 Weld Rain guard and duct top plate will be accomplished by Partially in house work (SRF-JRMC TGI No.

38JC212372A02) and Preparation for installation of the rain guard will be performed at this TGI.

FOUO

SHIP: DDG-83 CHG/VER: 1/3

5.15.7 JCNs EM01-3458, EM01-3487, EM01-L068, EM01-L069, EM01-L070, ES01-NP16, ES01-NP18, ES01- NP1A, ES01-NP1B, ES01-NP1D, ES01-NP2B, ES01-NP2D, ES01-NP2W, ES01-NP2Y, ES01-NP2Z, ES01-NP30 & ES01-NP31 are related to this TGI.

5.16 SRF-JRMC Furnished Material (GFM):

5.16.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.17 SRF-JRMC will provide the following service work: (TGI No. 38JC212372S02)

5.17.1 [C740] Crane and crane rigging service.

5.17.2 [X99E] Utility service.

5.17.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.17.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.17.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.17.6 [C133] QA Inspection for (G) symbol (s).

5.17.7 [C135] QA inspection for (G) symbol(s).

5.17.8 [C285] Inspection for (G) symbol(s).

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M-1

SHIP: DDG-83 CHG/VER: 1/3

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

FWD UPTAKE AY A 0 3

CU PHASE TITLE:

*F/O - REPAIR FWD UPTAKE SYSTEM

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38JC212372 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M STRAPPIN, STRAPPING,

HAYATA TOUGH BAND,

UNCOATED,

SIZE: 5/8"(15.88MM)W X

0.015"(0.38MM)THK X 100FT

LG,

MATL: CRES 316,

TENSILE STRENGTH: 880,

WEIGHT: 7.0 LBS

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

USINGING FOR BOND STRAP

9Z 5340 LL6978272 NA 4 N 42237468 3/RO

002 M SHEET,METAL, ORDER FOR

KTR

ORIG: C234, M. EGUCHI, 243-

USING FOR RAINGURD AND

DRIP EDGE TOE

9B 9515 002044595 NA 4 N 42215275 2/SH

NOTES:

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M-2

SHIP: DDG-83 CHG/VER: 1/3

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

003 M PERFORATED SHEET,

PERFORATED SHEET, SPEC:

ASTM B265 GRADE 9, SIZE: 3

FT X 8FT X 0.043"THK X 3SH,

3/16" DIA HOLE X 3/8" CENTER

STAGGERED, MATL: TITANIUM

GRADE 9 (TI-3AL-2.5V),

C234 M. EGUCHI, 243-0978

ORDER FOR KTR

USING FOR PERFORATED

SHEET NO. ONE SSGTG

9B 9535 LL9811063 NA 4 N 43287550 3/SH

004 M SHEET, M, SHEET, METAL, 4FT

X 8FT X 1/16"(0.063")THK,

INCONEL 625, ASTM B443,

COLD ROLLED AND

ANNEALED.

USING FOR RETAINER

C234 M. EGUCHI, 243-0978

ORDER FOR KTR

USING FOR RETAINER CRIP

9Z 9535 LL4766752 NA 4 N 42567575 1/SH

005 M NRP,INSULATION,TRAN,

ORDER FOR KTR

C234 M. EGUCHI 243-0978

USING FOR BULKHEAD SEAL

PC. NO. 85

9B 9390 016532249 NA 4 N 42215289 1/RL

006 M INSULATION FELT,THE,

INSULATION FELT, 60"W X

1/4"THK, GLASS FIBER,

AVAILABLE ROLL : 15

YARDS/ROLL, MIL-DTL-32585

(FORMERLY: MIL-I-16411),

B.I.W. CATALOG NO.47016-061,

USED FOR BULKHEAD SEAL

ORDER FOR KTR

C234 M. EGUCHI 243-0978

USING FOR BULKHEAD SEAL

PC. NO. 86

9Q 5640 LL4921472 NA 4 N 42567562 2/RO

007 M SILICONE COMPOUND,

ADHESIVE (RTV106)

USING FOR BULKHEAD SEAL

ORDER FOR KTR

C234 M. EGUCHI 243-0978

PC. NO. 91

9B 6850 011451768 NA 4 Y 42215291 4/TU

008 M PACKING MATERIAL, USING

FOR BULKHEAD SEAL

ORDER FOR KTR

C234 M. EGUCHI 243-0978

PC. NO. 87

9B 5330 011714027 NA 4 Y 42215301 10/YD

009 M BOLT HEX HEAD, BOLT HEX

HEAD.

SPEC: MIL-DTL-1222 TY I GR

316.

SIZE: 1/4-20UNC-2A X 1-1/4"

LG.

MATERIAL: CRES 316,

ANNEALED,

ORDER FOR KTR

C234 M. EGUCHI 243-0978

USING FOR BULKHEAD SEAL

9B 5305 LL9811238 NA 4 N 42237546

120/EA

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M-3

SHIP: DDG-83 CHG/VER: 1/3

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

010 M NUT,PLAIN,HEXAGON, NUT,

HEX, CRES, 1/4-20UNC-2B

ORDER FOR KTR

C234 M. EGUCHI243-0978

USING FOR BULKHEAD SEAL

9B 5310 009035966 NA 4 N 42215306 2/HD

011 M WASHER,, P/N: FF-W-92 TY-A

GR-I CL-B

C234 M. EGUCHI 243-0978

ORDERED FOR KTR

USING FOR BULKHEAD SEAL

9Z 5310 LL9000295 NA 4 N 42237469

120/EA

012 M INSULATI, ORDERED FOR KTR

ORIG: C234, M. EGUCHI 243-

9Q 5640 LL4823203 NA 4 N 42237470 8/SH

013 M INSULATI, INSULATION,

ACOUSTIC, 24" X 36" X 2"THK,

FIBER GLASS, FACED

THERMAL AND SOUND

ABSORBING FELT TYPE, MIL-

DTL-32585 TYPE II FORM 2

FACING D (FORMER SPEC

MIL-I-22023 TY-III),

CLAREMONT MARINE

INSULATION - TUFFSKIN 1613.

DO NOT CROSS NSN 5640-01-

509-0809 SMIC X3.

ORDERED FOR KTR

C234 M. EHICHI 243-0978

9Q 5640 LL4808709 NA 4 N 42237471 4/SH

014 M GASKET SHEET,GHW,

GASKET SHEET, SIZE: 60" X

60" X 1/8"THK, GRADE GHW

(FLEXIBLE GRAPHITE WITH A

FIBER GLASS INTERLAYER).

**REQUIRED SPECIAL WOOD

CRATE PACKAGING WITH

CARDBOARD INSERTS TO

PREVENT SHIPPING

DAMAGE**

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

FOR CONTD ASSY JT: ELM-

240277 REV. "-" PC NO. 1

9B 5330 LL4653885 NA 4 N 42567637 6/SH

015 M SCREW CAP, HEX HEAD,

SCREW, CAP, HEX HEAD,

SPEC: MIL-DTL-1222 TYPE-I

MOD,

SIZE: 5/8"-11UNC-2A X 2-1/4"

LG,

MATL: SAE-AMS-5664,

INCONEL 718 (UNS: N07718)

NO LOCKING ELEMENT, NO

COATING

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

FOR CONTD ASSY JT: ELM-

220186 REV. "-" PC NO. 1

9B 5305 LL9607558 NA 4 N 43067455

520/EA

FOUO

M-4

SHIP: DDG-83 CHG/VER: 1/3

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

016 M NUT, HEAVY HEX, NUT, SELF-

LOCKING, HEAVY HEXAGON,

800 DEG FAHRENHEIT,

SPEC: AIA/NAS NASM 25027

MOD,

SIZE: 5/8”-11UNC-2B,

MATL: SAE-AMS-5664,

INCONEL 718 (UNS: N07718),

SURFACE TREATEMENT:

SILVER PLATED,

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

FOR CONTD ASSY JT: ELM-

220186 REV. "-" PC NO. 5

9B 5310 LL9607559 NA 4 N 43067456

520/EA

017 M WASHER, FLAT ROUND,

WASHER, FLAT, ROUND, FOR

5/8" FASTENER,

SPEC: ASME B18.21.1MOD

(OLD SPEC: ANSI B18.22.1

MOD),

SIZE: 21/32" ID X 1-3/4” OD X

1/4” THK,

MATL: SAE-AMS-5596,

INCONEL 718 (UNS: N07718),

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

FOR CONTD ASSY JT: ELM-

220186 REV. "-" PC NO. 8

9B 5310 LL9607560 NA 4 N 43067457

1040/E

A

018 M GASKET SHEET, GHW,

GASKET SHEET, SIZE: 60" X

60" X 1/8"THK, GRADE GHW

(FLEXIBLE GRAPHITE WITH A

FIBER GLASS INTERLAYER).

**REQUIRED SPECIAL

PACKAGING FOR EXPORT

SHIPMENT TO PREVENT

DAMAGE**

ORIG: C234 M. EGUCHI 243-

ORDER FOR KTR

USING FOR EXHAUST

CORRECTOR MANHOLE

9B 5330 LL4653885 NA 4 N 42237508 1/SH

019 M NUT,PLAIN,HEXAGON, NUT,

3/8", CRES 316

ORIG: C234 M. EGUCHI 243-

ORDERED FOR KTR

USING FOR EXHAUST

CORRECTOR MANHOLE

9B 5310 013722668 NA 4 N 42215308 30/EA

FOUO

M-5

SHIP: DDG-83 CHG/VER: 1/3

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

020 M WASHER,, WASHER, FLAT,

ROUND,

SPEC: FF-W-92 TY A GR I CL B,

ASME B18.21.1

BOLT SIZE: 3/8"

SIZE: 13/32"(0.406") ID X 1" OD

X 0.056/0.071" THK,

MATL: CRES 316, ANNEALED,

REMARKS: TO BE STAMPED

316, ORDER FOR KTR

ORIG: C234 M. EGUCHI 243-

USING FOR EXHAUST

CORRECTOR MANHOLE

9B 5310 LL9302877 NA 4 N 42237472 30/EA

021 M GASKET SHEET,GHW,

GASKET SHEET, SIZE: 60" X

60" X 1/8"THK, GRADE GHW

(FLEXIBLE GRAPHITE WITH A

FIBER GLASS INTERLAYER).

**REQUIRED SPECIAL WOOD

CRATE PACKAGING WITH

CARDBOARD INSERTS TO

PREVENT SHIPPING

DAMAGE**

FOR CONTD ASSY JT: 259-

ELM-240279 REV."-" PC NO. 1

C234 M. EGUCHI 243-0978

ORDER FOR KTR

9B 5330 LL4653885 NA 4 N 42237509 2/SH

022 M NUT, HEX HEAD, NUT, HEX

HEAD, SIZE: 3/8"-16UNC-2B,

MATL: CRES 316, UNS31600,

DOUBLE CHAMFERED, ASTM

F594, GROUP 2, CONDITION

CW1,

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

FOR CONTD ASSY JT: ELM-

240278 REV. "-" PC NO. 2

FOR CONTD ASSY JT: ELM-

240280 REV. "-" PC NO. 2

9B 5310 LL9605577 NA 4 N 42157451 60/EA

023 M WASHER,, SPEC FF-W-92 TY A

GR I CL B, ASME B18.22.1. 3/8"

SIZE: 1"OD X 13/32"(0.406")ID X

0.056/0.071"THK MATL: CRES

316, ANNEALED. BIW

CATALOG: 53239-013.TO BE

STAMPED 316

C-234 M. EGUCHI 243-0978

ORDERED FOR KTR

FOR CONTD ASSY JT: ELM-

240278 REV. "-" PC NO. 3

FOR CONTD ASSY JT: ELM-

240280 REV. "-" PC NO. 3

9B 5310 LL9302877 NA 4 N 42237473 60/EA

FOUO

M-6

SHIP: DDG-83 CHG/VER: 1/3

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

024 M GASKET, FLAT, GASKET, FLAT,

CORK & RUBBER SHEET, SIZE:

3/16" THK X 36" WIDTH,, SPEC:

MIL-C-6183B, TY-II, CL-I GR-B,

FLAT, BIW DWG: 0450-ZS-3120-

01, SHEET 121, DETAIL 8C2-2-

B, GIBBS & COX DWG: 1801-

D312, SHEET 121, DETAIL 8C2-

2-B, NAVSEA DWG: 180-

6219013 AL, SHEET 121,

DETAIL 8C2-2-B, BIW

CATALOG NO. 52291-020.

9B 5330 LL4647903 NA 4 N 42237507 5/FT

025 M INSULATI, INSULATION,

THERMAL, MINERAL WOOL,

BLANKET, 24" X 48" X 2"THK,

OMIT MTLC SPRT MBRS FROM

BOTH SIDES, DENS: 8 LBS/CU

FT, MIL-I-2818.

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

9B 5640 LL9606678 NA 4 N 42567501

110/SH

026 M CHICKEN NET, WIRE, MESH,

CHICKEN NET, #20 X 16 MESH

NO.20G, HEXAGONAL WIRE

NETTING,

GALVANIZED STEEL,

1RLL=30METER

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

9B 5680 LL4651079 NA 4 N 42237819 3/RL

027 M CEMENT,INSULATION,H, ORIG:

C-234 M. EGUCHI 243-0978

ORDERED FOR KTR

9Q 5640 002264540 NA 4 Y 42215312 14/BG

028 M CLOTH,PLAIN WEAVE, CLOTH

HW (NATURAL)

ORIG: C-234 M. EGUCHI 243-

ORDERED FOR KTR

9B 8305 001487364 NA 4 N 42215317 2/RO

029 M ADHESIVE, ADHESHIVE FOR

CLOTH

ORIG: C-234 K.AKASE 243-2372

ORDERED FOR KTR

9B 8040 002738708 NA 4 Y 42215318 12/GL

030 M INSULATI, INSULATION,

FIBROUS GLASS, THERMAL,

BLANKET WITHOUT BINDER,

UNFACED, SIZE: 5FT W X 45FT

L X 1"THK, MIL-DTL-32585,

TYPE I, FORM 3, NSN: 5640-00-

173-6591 (NSN MISTAKENLY

INDICATES FACING D, BUT

CORRECT ITEM IN THIS NSN

IS UNFACED.)

ORIG: CODE 234 M. EGUCHI,

243-0978

ORDERED FOR KTR

9Q 5640 LL9607458 NA 4 N 42567502 7/RO

FOUO

M-7

SHIP: DDG-83 CHG/VER: 1/3

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

031 M WIRE FABRIC, KNITTED WIRE

MESH

ORDER FOR SHOP KTR

ORIG: C234 M. EGUHI, 243-

9B 5335 005989404 NA 4 N 42215327 2/EA

100 M INSULATI, ORDER FOR KTR

ORIG: C231B M. MAEDA 243-

9Q 5640 LL4808709 NA 4 N 41777400 6/SH

101 M ADHESIVE, ORDER FOR KTR

ORIG: C231B M. MAEDA 243-

9B 8040 002738708 NA 4 Y 41765030 1/GL

102 M TAPE,TEX, ORDER FOR KTR

ORIG: C231B M. MAEDA 243-

9B 8315 002671632 NA 4 N 41765033 1/RO

103 M CAP, STU, ORDER FOR KTR

ORIG: C231B M. MAEDA 243-

9Z 5307 LL4836664 NA 4 N 41777401 50/EA

400 M COUPLING, PIPE, COUPLING,

PIPE, SOCKET WELDING,

SIZE: 1-1/4"IPS,

MATERIAL: CRES 316L,

PRESSURE: 3000 LB,

NSN 4730-01-280-8761 (SMIC-

L1), ORDERED FOR KTR

ORIG:C234 O.MITSUI 243-0976

9B 4730 LL4880777 NA 4 N 41957473 1/EA

401 M GASKET,SPIRAL WOUND,

ORDERED FOR KTR

ORIG:C234 O.MITSUI 243-0976

9B 5330 013387813 NA 4 N 41885005 1/EA

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-83 FWD UPTAKE AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38JC212372 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-83 FWD UPTAKE AY A 0

Masashi.Eguchi.ja Text Box

1A GTM

Masashi.Eguchi.ja_1 Text Box

1B GTM

Masashi.Eguchi.ja_2 Text Box No. One SSGTG

Masashi.Eguchi.ja_3 Rectangle

Masashi.Eguchi.ja_4 Rectangle

Masashi.Eguchi.ja_5 Rectangle

Masashi.Eguchi.ja_6 Text Box

1.3.3 Install Bond strap

Masashi.Eguchi.ja_7 Line

Masashi.Eguchi.ja_8 Line

Masashi.Eguchi.ja_9 Line

Masashi.Eguchi.ja_10 Text Box

38JC212372A01

Masashi.Eguchi.ja_11 Text Box

SKETCH

ENCLOSURE-01

Masashi.Eguchi.ja_12

SHEET 1 OF 5

Masashi.Eguchi.ja_13

1A GTM

Masashi.Eguchi.ja_14 Text Box

1B GTM

Masashi.Eguchi.ja_15 Text Box No. One SSGTG

Masashi.Eguchi.ja_16 Rectangle

Masashi.Eguchi.ja_17 Text Box

1.3.4 Install lagging for sagging section .

Masashi.Eguchi.ja_18 Line

Masashi.Eguchi.ja_19 Rectangle

Masashi.Eguchi.ja_20 Text Box

1.3.7 Install lagging for sagging section .

Masashi.Eguchi.ja_21 Line

Masashi.Eguchi.ja_22 Rectangle

Masashi.Eguchi.ja_23 Rectangle

Masashi.Eguchi.ja_24 Text Box

1.3.11 Replace lagging and pad.

Masashi.Eguchi.ja_25 Text Box

1.3.12 Repair lagging cloth.

Masashi.Eguchi.ja_26 Line

Masashi.Eguchi.ja_27 Line

Masashi.Eguchi.ja_28 Rectangle

Masashi.Eguchi.ja_29 Text Box

1.3.20 Fabricate and remove Rain guard.

Masashi.Eguchi.ja_30 Line

Masashi.Eguchi.ja_31 Text Box

38JC212372A01

Masashi.Eguchi.ja_32 Text Box

SKETCH

ENCLOSURE-01

Masashi.Eguchi.ja_33

SHEET 2 OF 5

Masashi.Eguchi.ja_34 Rectangle

Masashi.Eguchi.ja_35 Text Box

1.3.5 Replace Lagging Pad

Masashi.Eguchi.ja_36 Text Box

1A GTM

Masashi.Eguchi.ja_37 Line

Masashi.Eguchi.ja_38 Rectangle

Masashi.Eguchi.ja_39 Text Box

1.3.6 Install lagging for sagging section .

Masashi.Eguchi.ja_40 Line

Masashi.Eguchi.ja_41 Polygonal Line

Masashi.Eguchi.ja_42 Text Box

1.3.16 Repair Expansion joint

Masashi.Eguchi.ja_43 Line

Masashi.Eguchi.ja_44 Polygonal Line

Masashi.Eguchi.ja_45 Polygonal Line

Masashi.Eguchi.ja_46 Line

Masashi.Eguchi.ja_47 Line

Masashi.Eguchi.ja_48 Text Box

1.3.17 Repair Exhaust Duct

Masashi.Eguchi.ja_49 Line

Masashi.Eguchi.ja_50 Polygonal Line

Masashi.Eguchi.ja_51 Text Box

1.3.19 Repair Exhaust Duct Flange

Masashi.Eguchi.ja_52 Line

Masashi.Eguchi.ja_53 Text Box

38JC212372A01

Masashi.Eguchi.ja_54 Text Box

SKETCH

ENCLOSURE-01

Masashi.Eguchi.ja_55

SHEET 3 OF 5

Masashi.Eguchi.ja_56

1.3.8 Replace Lagging Pad

Masashi.Eguchi.ja_57 Rectangle

Masashi.Eguchi.ja_58 Line

Masashi.Eguchi.ja_59 Text Box

1.3.9 Replace Lagging Pad

Masashi.Eguchi.ja_60 Line

Masashi.Eguchi.ja_61 Text Box

1.3.10 Install new lagging for sagging section .

Masashi.Eguchi.ja_62 Line

Masashi.Eguchi.ja_63 Rectangle

Masashi.Eguchi.ja_64 Line

Masashi.Eguchi.ja_65 Text Box

1B GTM

Masashi.Eguchi.ja_66 Polygonal Line

Masashi.Eguchi.ja_67 Text Box

38JC212372A01

Masashi.Eguchi.ja_68 Text Box

SKETCH

ENCLOSURE-01

Masashi.Eguchi.ja_69

SHEET 4 OF 5

Masashi.Eguchi.ja_70 Rectangle

Masashi.Eguchi.ja_71 Text Box

1.3.13 Replace Lagging Pad

Masashi.Eguchi.ja_72 Text Box No. One SSGTG

Masashi.Eguchi.ja_73 Line

Masashi.Eguchi.ja_74 Polygonal Line

Masashi.Eguchi.ja_75 Text Box

1.3.14 Replace Exterior Lagging

Masashi.Eguchi.ja_76 Line

Masashi.Eguchi.ja_77 Rectangle

Masashi.Eguchi.ja_78 Rectangle

Masashi.Eguchi.ja_79 Text Box

1.3.18 Repair Exhaust Duct

Masashi.Eguchi.ja_80 Line

Masashi.Eguchi.ja_81 Text Box

1.3.21 Remove and Install Bulkhead seal.

Masashi.Eguchi.ja_82 Line

Masashi.Eguchi.ja_83 Text Box

38JC212372A01

Masashi.Eguchi.ja_84 Text Box

SKETCH

ENCLOSURE-01

Masashi.Eguchi.ja_85

SHEET 5 OF 5

Sketch Enclosure‐0238JC212372A01 Sheet 1 of 2

Location Map for Replacement of compartment insulation in 1‐174‐3‐Q

174206 186198

FWD

See Sheet 2

Sheet 2 of 238JC212372A01 Sketch

Enclosure‐02

LKG PORT

Replacement of Compartment Insulation in 1‐174‐3‐Q

FWD

Main Deck

FR 186

01 Level

Masashi.Eguchi.ja_86

ELEVATED NDT AREA

Listed in 1.3.19

Masashi.Eguchi.ja_87 Polygonal Line

Masashi.Eguchi.ja_88 Line

Masashi.Eguchi.ja_89 Text Box

38JC212372A01

Masashi.Eguchi.ja_90 Text Box

MAPPING PLAN

ENCLOSURE-03

Masashi.Eguchi.ja_91

SHEET 1 OF 1

Masashi.Eguchi.ja_92 Oval

Masashi.Eguchi.ja_93 Text Box

CJ-1

Masashi.Eguchi.ja_94 Line

Masashi.Eguchi.ja_95 Text Box

38JC212372A01

Masashi.Eguchi.ja_96 Text Box

MAPPING PLAN

ENCLOSURE-04

Masashi.Eguchi.ja_97

SHEET 1 OF 2

Masashi.Eguchi.ja_98 Oval

Masashi.Eguchi.ja_99 Text Box

CJ-2

Masashi.Eguchi.ja_100 Line

Masashi.Eguchi.ja_101 Text Box

38JC212372A01

Masashi.Eguchi.ja_102 Text Box

MAPPING PLAN

ENCLOSURE-04

Masashi.Eguchi.ja_103

SHEET 2 OF 2

COMUSFLTFORCOMINST 4790.3 REV D CHG 3

07 NOV 2023

JOINT/COMPONENT ASSEMBLY RECORD Planning must fill in blocks identified by a prior to issuing

QA FORM 34A PAGE ___1__ OF __1___

(For Assemblies Not Requiring Torque Documentation)

1. SHIP HULL

NO.

2. JCN 3. LWC/SHOP 4. CWP/REC

NO.

5. SYSTEM/COMPONENT/ROTATABLE POOL

NO

USS HOWARD DDG-83 ES01-NP2Y KTR N/A 1A GTM EXHAUST DUCT

6. REFERENCES (Specify Assembly Number if applicable.)

A. MAPPING PLAN ENCLOSURE-04 B. PDD 259-ELM-240277 Rev. “- “ C. PDD 259-ELM-240278 Rev. “- “

D. E. F.

7. NEW MATERIAL

PC

NO.

REF. JOINT

ID

DESCRIPTION

(Include thickness for shims; diameter and thread pitch for fasteners)

QTY LOE IDENT (E.G., MIC NO/NSN/ROTATABLE POOL

NO)

(FOR LEVEL I FASTENERS: Include Material Marking, Color Code, Heat/Lot Number, and

Manufacturer’s Symbol)

CRAFT

INT

8. JOINT DATA

FOR OTHER THAN JOINT MAKE-UP, DESCRIBE

THE SPECIFIC ATTRIBUTE AND LOCATION OF

THE ACCEPTANCE CRITERIA. IDENTIFY

JOINTS THAT REQUIRE CONTROLLED

ASSEMBLY PROCEDURES.

INSPECTOR (SHIPYARDS ONLY - FOR CONTROLLED ASSEMBLY JOINTS ONLY) & CRAFTSMAN

SIGNATURE CERTIFIES:

(1) JOINT SEALING SURFACES, ALIGNMENT, GAP AND PARALLELISM ARE SAT PER

SPECIFIED REQUIREMENTS AND STUDS HAVE BEEN CHECKED FOR ROTATION IF APPLICABLE, OR

ATTRIBUTE IS ACCEPTABLE PER SPECIFIED CRITERIA.

(2) ALL NEW MATERIAL ASSOCIATED WITH THIS JOINT MEETS SPECIFIED REQUIREMENTS, IS

INSTALLED & LISTED IN BLOCK 7; EXISTING MATERIAL ASSOCIATED WITH THIS JOINT IS

ACCEPTABLE AND CORRECTLY INSTALLED.

FOR FLEET ONLY: FOR NON-CONTROLLED ASSEMBLIES WHEN NO SPECIFIC ATTRIBUTE IS

SPECIFIED, INSPECTOR SIGNATURE CERTIFIES ACCEPTANCE OF LEVEL I MATERIAL ONLY.

JOINT ID & JOINT TYPE OR ATTRIBUTE

DESCRIPTION

JT.

REF

(C) FOR

CRAFTSMAN OR

(I) FOR

INSPECTOR

CRAFTSMAN SIGNATURE/BADGE/DATE (FOR EACH JOINT/ATTRIBUTE)

INSPECTOR SIGNATURE/BADGE/DATE (FOR EACH (I) JOINT/ATTRIBUTE)

(I)

A. CJ-1

A,B, C

9. LOCKING DEVICE INSTALLED

OR REQD ACTION:

NA

MATL. DESCRIPTION/NSN/PC. NO. JT. ID. CRAFTSMAN SIGNATURE/BADGE/DATE SAT

10. REMARKS (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA) (FOR USE WHEN SIGNATURE DOES NOT ALREADY

APPEAR ON FORM)

INITIAL SIGNATURE/BADGE NO.

11. LWC SUPERVISOR/SHOP SUPERVISOR SIGNATURE/BADGE NO (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

12. QAS SIGNATURE /BADGE NO (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

38JC212372A01 ENCLOSURE-05-1 TOTAL 2

COMUSFLTFORCOMINST 4790.3 REV D CHG 3

07 NOV 2023

JOINT/COMPONENT ASSEMBLY RECORD Planning must fill in blocks identified by a prior to issuing

QA FORM 34A PAGE ___1__ OF __1___

(For Assemblies Not Requiring Torque Documentation)

1. SHIP HULL

NO.

2. JCN 3. LWC/SHOP 4. CWP/REC

NO.

5. SYSTEM/COMPONENT/ROTATABLE POOL

NO

USS HOWARD DDG-83 ES01-NP1A KTR N/A NO. ONE SSGTG EXHAUST DUCT

6. REFERENCES (Specify Assembly Number if applicable.)

A. MAPPING PLAN ENCLOSURE-04 B. PDD 259-ELM-240279 Rev. “- “ C. PDD 259-ELM-240280 Rev. “- “

D. E. F.

7. NEW MATERIAL

PC

NO.

REF. JOINT

ID

DESCRIPTION

(Include thickness for shims; diameter and thread pitch for fasteners)

QTY LOE IDENT (E.G., MIC NO/NSN/ROTATABLE POOL

NO)

(FOR LEVEL I FASTENERS: Include Material Marking, Color Code, Heat/Lot Number, and

Manufacturer’s Symbol)

CRAFT

INT

8. JOINT DATA

FOR OTHER THAN JOINT MAKE-UP, DESCRIBE

THE SPECIFIC ATTRIBUTE AND LOCATION OF

THE ACCEPTANCE CRITERIA. IDENTIFY

JOINTS THAT REQUIRE CONTROLLED

ASSEMBLY PROCEDURES.

INSPECTOR (SHIPYARDS ONLY - FOR CONTROLLED ASSEMBLY JOINTS ONLY) & CRAFTSMAN

SIGNATURE CERTIFIES:

(1) JOINT SEALING SURFACES, ALIGNMENT, GAP AND PARALLELISM ARE SAT PER

SPECIFIED REQUIREMENTS AND STUDS HAVE BEEN CHECKED FOR ROTATION IF APPLICABLE, OR

ATTRIBUTE IS ACCEPTABLE PER SPECIFIED CRITERIA.

(2) ALL NEW MATERIAL ASSOCIATED WITH THIS JOINT MEETS SPECIFIED REQUIREMENTS, IS

INSTALLED & LISTED IN BLOCK 7; EXISTING MATERIAL ASSOCIATED WITH THIS JOINT IS

ACCEPTABLE AND CORRECTLY INSTALLED.

FOR FLEET ONLY: FOR NON-CONTROLLED ASSEMBLIES WHEN NO SPECIFIC ATTRIBUTE IS

SPECIFIED, INSPECTOR SIGNATURE CERTIFIES ACCEPTANCE OF LEVEL I MATERIAL ONLY.

JOINT ID & JOINT TYPE OR ATTRIBUTE

DESCRIPTION

JT.

REF

(C) FOR

CRAFTSMAN OR

(I) FOR

INSPECTOR

CRAFTSMAN SIGNATURE/BADGE/DATE (FOR EACH JOINT/ATTRIBUTE)

INSPECTOR SIGNATURE/BADGE/DATE (FOR EACH (I) JOINT/ATTRIBUTE)

(I)

A. CJ-2

A,B, C

9. LOCKING DEVICE INSTALLED

OR REQD ACTION:

NA

MATL. DESCRIPTION/NSN/PC. NO. JT. ID. CRAFTSMAN SIGNATURE/BADGE/DATE SAT

10. REMARKS (CRAFTSMAN/QAI SUBMIT A DF TO RESOLVE UNSAT DATA) (FOR USE WHEN SIGNATURE DOES NOT ALREADY

APPEAR ON FORM)

INITIAL SIGNATURE/BADGE NO.

11. LWC SUPERVISOR/SHOP SUPERVISOR SIGNATURE/BADGE NO (RECORD

REVIEWED FOR FINAL ACCEPTANCE)

12. QAS SIGNATURE /BADGE NO (RECORD HAS BEEN REVIEWED FOR

COMPLETENESS)

38JC212372A01 ENCLOSURE-05-2 TOTAL 2